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Engine Controls - Service & Adjustment Specifications - 8.0l Dodge Pickup R3500

Specifications 1 illustration ~232 words

INTRODUCTION

Use this article to quickly find specifications related to servicing and on-vehicle adjustments. This is a quick-reference article to use when you are familiar with an adjustment procedure and only need a specification.

CAPACITIES

Application & GroupCold Cranking AmpsAmp Hr. Rating
Ram Pickup75075

BATTERY SPECIFICATIONS

Application(1) Quantity
Crankcase (Includes Filter) (2)7.0 Qts. (6.6L)
Cooling System (Includes Heater)26.0 Qts. (24.6L)
Automatic Transmission (Mopar ATF Plus Type 7176) 47RE (8.0L)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 14.5-16.5 Qts. (13.7-15.6L)
Manual Transmission (5)
NV 4500 (Mopar M/T Lube P/N 4637579) 8.0L (6)4.0 Qts. (3.8L)
Front Differential (SAE 80W-90/API GL-5) Dana 60 (Model 248) 2500 & 35007.6 Pts. (3.6L)
Rear Differential
9 1/4" Ring Gear (SAE 75W-90/API GL-5) 2500 (7)4.8 Pts. (2.3L)
Dana 60 (Model 248) (SAE 90W/API GL-5) 2500 (8)6.3 Pts. (3.0L)
Dana 70 (Model 267) (SAE 90W/API GL-5) 2500 (9)7.0 Pts. (3.3L)
Dana 80 (Model 286) (SAE 85W-90/API GL-5) (10)
2WD 35006.8 Pts. (3.2L)
4WD 350010.1 Pts. (4.8L)
Power Steering Fluid (11)2.7 Pts. (1.3L)
Power Take-Off (PTO) Adapter (Mopar ATF Plus Type 7176) 2500 & 3500 Models 2WD With A/T4.6 Pts. (2.2L)
Transfer Case (Mopar ATF Plus Type 7176) (12)
NV 231HD2.5 Pts. (1.2L)
NV 2415.0 Pts. (2.4L)
NV 241HD6.5 Pts. (3.1L)
NV 241HD With Power Take-Off (PTO)9.0 Pts. (4.3L)
(1) Approximate quantity listed. (2) On gasoline engines, use an API energy conserving engine oil that is certified for gasoline engines. (3) Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L). (4) Quantity may vary by type of oil cooler and oil cooler lines. (5) Verify type of transmission used before servicing. The NV 3500 uses a flywheel housing which is an integral part of the transmission housing. The NV 4500 uses a flywheel housing which is bolted to the front of the transmission and transmission contains a Power Take-Off PTO) cover on passenger's side of transmission. (6) Heavy-duty transmission is used with 8.0L. (7) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (8) Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (9) Models with Power-Lok limited slip differential must have 8 ozs. (.24L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (10) Models with Trac-Lok limited slip differential must have Mopar Trac-Lok Friction Modifier added if lubricant is changed. Add 7 ozs. (.24L) of modifier on 2WD models or 10 ozs. (.30L) on 4WD models. (11) Use only Mopar power steering fluid. DO NOT use automatic transmission fluid. (12) Transfer case may be identified by model number stamped on identification tag on rear of transfer case, just above filler plug.
(1)Approximate quantity listed.
(2)On gasoline engines, use an API energy conserving engine oil that is certified for gasoline engines.
(3)Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L).
(4)Quantity may vary by type of oil cooler and oil cooler lines.
(5)Verify type of transmission used before servicing. The NV 3500 uses a flywheel housing which is an integral part of the transmission housing. The NV 4500 uses a flywheel housing which is bolted to the front of the transmission and transmission contains a Power Take-Off PTO) cover on passenger's side of transmission.
(6)Heavy-duty transmission is used with 8.0L.
(7)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(8)Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(9)Models with Power-Lok limited slip differential must have 8 ozs. (.24L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(10)Models with Trac-Lok limited slip differential must have Mopar Trac-Lok Friction Modifier added if lubricant is changed. Add 7 ozs. (.24L) of modifier on 2WD models or 10 ozs. (.30L) on 4WD models.
(11)Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.
(12)Transfer case may be identified by model number stamped on identification tag on rear of transfer case, just above filler plug.

FLUID CAPACITIES (RAM PICKUP)

SERVICE INTERVALS & SPECIFICATIONS

ComponentMonthsMiles
Air Filter
Normal Service2430,000
Severe Service(3)(4) 15,000
Coolant(5)(5)
Engine Oil
Normal Service67500
Severe Service(3)3000
Engine Oil Filter
Normal Service1215,000
Severe Service(3)6000
PCV Valve (6)
Normal Service4860,000
Severe Service(3)30,000
Spark Plugs
Normal Service2430,000
Severe Service(3)30,000
Spark Plug Wires
Normal Service4860,000
Severe Service(3)60,000
Automatic Transmission Fluid
Filter & Band Adjustment
Normal Service3037,500
Severe Service(3)12,000
Manual Transmission Fluid(7)(7)
Transfer Case Fluid (4WD)
Normal Service3037,500
Severe Service(3)36,000
Front Differential Fluid (4WD) (8)
Severe Service(3)12,000
Rear Differential Fluid (8)
Severe Service(3)12,000
Repack Front Wheel Bearings (2WD)
Normal Service1822,500
Severe Service(3)21,000
(1) Light-duty vehicles apply to 8.0L engine. (2) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (3) Monthly interval is not available from manufacturer. (4) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (5) Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) Inspect at scheduled interval and replace as necessary. (7) Service interval is not available from manufacturer. (8) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Light-duty vehicles apply to 8.0L engine.
(2)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(3)Monthly interval is not available from manufacturer.
(4)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(5)Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)Inspect at scheduled interval and replace as necessary.
(7)Service interval is not available from manufacturer.
(8)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (RAM PICKUP LIGHT-DUTY VEHICLES) (1) (2)

ComponentMonthsMiles
Air Filter
Normal Service3030,000
Severe Service(3)(4) 15,000
Coolant(5)(5)
Engine Oil & Filter
Normal Service66000
Severe Service(3)3000
Spark Plugs
Normal Service3030,000
Severe Service(3)30,000
Spark Plug Wires
Normal Service6060,000
Severe Service(3)60,000
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service2424,000
Severe Service(3)12,000
Manual Transmission Fluid(6)(6)
Transfer Case Fluid (4WD)
Normal Service3636,000
Severe Service(3)36,000
Front Differential Fluid (4WD) (7)
Severe Service(3)12,000
Rear Differential Fluid (7)
Severe Service(3)12,000
Repack Front Wheel Bearings (2WD)
Normal Service2424,000
Severe Service(3)24,000
(1) Medium-duty vehicles apply to 2500 and 3500 Calif. models with 8.0L engine. (2) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (3) Monthly interval is not available from manufacturer. (4) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (5) Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) Service interval is not available from manufacturer. (7) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Medium-duty vehicles apply to 2500 and 3500 Calif. models with 8.0L engine.
(2)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(3)Monthly interval is not available from manufacturer.
(4)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(5)Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)Service interval is not available from manufacturer.
(7)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (RAM PICKUP MEDIUM-DUTY VEHICLES) (1) (2)

ComponentMonthsMiles
Air Filter
Normal Service2424,000
Severe Service(3)(4) 12,000
Air Injection Pump Filter
Normal Service2424,000
Severe Service(3)(4) 12,000
Coolant(5)(5)
Engine Oil
Normal Service66000
Severe Service(3)3000
Engine Oil Filter
Normal Service66000
Severe Service(3)3000
PCV Valve (5.9L Only)
Normal Service6060,000
Severe Service (6)(3)30,000
Distributor Cap & Rotor Spark Plugs
Normal Service3030,000
Severe Service(3)30,000
Spark Plug Wires
Normal Service6060,000
Severe Service(3)60,000
Oxygen Sensor (5.9L Only)
Normal Service8282,500
Severe Service(3)82,500
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service2424,000
Severe Service(3)12,000
Manual Transmission Fluid(7)(7)
Transfer Case Fluid (4WD)
Normal Service3636,000
Severe Service(3)18,000
Front Differential Fluid (4WD) (8)
Severe Service(3)12,000
Rear Differential Fluid (8)
Severe Service(3)12,000
Repack Front Wheel Bearings
2WD
Normal Service2424,000
Severe Service(3)9000
4WD
Normal Service1818,000
Severe Service(3)6000
(1) Heavy-duty vehicles apply to 2500 and 3500 Federal models with 8.0L engine. (2) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (3) Monthly interval is not available from manufacturer. (4) Inspect filter every 12,000 miles and replace as necessary. Replace at 24,000 miles unless previously replaced during inspection. (5) Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) Inspect and replace as necessary. Replace PCV valve at 60,000 miles. (7) Service interval is not available from manufacturer. (8) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Heavy-duty vehicles apply to 2500 and 3500 Federal models with 8.0L engine.
(2)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(3)Monthly interval is not available from manufacturer.
(4)Inspect filter every 12,000 miles and replace as necessary. Replace at 24,000 miles unless previously replaced during inspection.
(5)Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)Inspect and replace as necessary. Replace PCV valve at 60,000 miles.
(7)Service interval is not available from manufacturer.
(8)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS RAM PICKUP HEAVY-DUTY VEHICLES) (1) (2)

ENGINE COMPRESSION

Ensure battery is fully charged. Warm engine to normal operating temperature. Disconnect wire at ignition coil to prevent engine from starting. Check engine compression with all spark plugs removed and throttle wide open.

ApplicationSpecification
Compression Ratio8.4:1
Normal Compression Pressure(1)
Minimum Compression Pressure100 psi (690 kPa)
Maximum Variation Between Cylinders(1)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

COMPRESSION SPECIFICATIONS

Gasoline Models

All engines are equipped with hydraulic lifters. No adjustments are required.

IGNITION COIL

ApplicationPrimarySecondary
Ram Pickup.53-.6510,900-14,700

IGNITION COIL RESISTANCE - Ohms @ 70-80°F (21-27°C)

HIGH TENSION WIRE RESISTANCE

ApplicationOhms
All High Tension Wires(1)
(1) Resistance should be 250-1000 ohms per one inch or 3000-12,000 ohms per 12 inches.
(1)Resistance should be 250-1000 ohms per one inch or 3000-12,000 ohms per 12 inches.

HIGH TENSION WIRE RESISTANCE

SPARK PLUGS

ApplicationChampion No.
Ram PickupQC9MC4
(1) Check spark plug application on underhood vehicle emission control label. If application differs from application listed, use application on underhood vehicle emission control label.
(1)Check spark plug application on underhood vehicle emission control label. If application differs from application listed, use application on underhood vehicle emission control label.

SPARK PLUG TYPE (1)

ApplicationGap In. (mm)Torque Ft. Lbs. (N.m)
Ram Pickup.045 (1.14)30 (41)
(1) Check spark plug gap specification on underhood vehicle emission control label. If specification differs from that listed above, use specification on underhood vehicle emission control label.
(1)Check spark plug gap specification on underhood vehicle emission control label. If specification differs from that listed above, use specification on underhood vehicle emission control label.

SPARK PLUG SPECIFICATIONS (1)

Firing Order. Scheme 5

Scheme 5: Firing Order

IGNITION TIMING

Note. Ignition timing is controlled by Powertrain Control Module (PCM). Ignition timing is nonadjustable. DO NOT attempt to adjust ignition timing.

FUEL PUMP (GASOLINE)

ApplicationPressure psi (kg/cm 2 )Min. Vol. In 7 Sec. Pts. (L)
Ram Pickup(1) 44-54 (3.1-3.8).5 (24)
(1) Manufacturer lists fuel pressure with engine idling.
(1)Manufacturer lists fuel pressure with engine idling.

FUEL PUMP PERFORMANCE

INJECTOR RESISTANCE

ApplicationOhms @ 68°F (20°C)
All Models10-16

INJECTOR RESISTANCE

IDLE SPEED & MIXTURE

Note. On all models, idle speed and mixture are controlled by Powertrain Control Module (PCM). No adjustment is required.

ApplicationRPM
Gasoline Models(1)
(1) Idle speed is controlled by Powertrain Control Module PCM) and idle air control motor. Idle speed is nonadjustable.
(1)Idle speed is controlled by Powertrain Control Module PCM) and idle air control motor. Idle speed is nonadjustable.

IDLE SPEED SPECIFICATIONS

THROTTLE BODY MINIMUM AIRFLOW IDLE SPEED

ApplicationRPM
Ram Pickup(1)
(1) Does not apply to this application.
(1)Does not apply to this application.

THROTTLE BODY MINIMUM AIRFLOW IDLE SPEED SPECIFICATIONS