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Wheel Alignment Specifications & Adjustment Procedures Dodge Pickup R2500

Wheel Alignment 4 illustrations ~296 words

ADJUSTMENTS

Note. Prior to performing wheel alignment, perform visual and mechanical inspection of wheels, tires and suspension components. See PRE-ALIGNMENT INSTRUCTIONS in the WHEEL ALIGNMENT THEORY/OPERATION article in the GENERAL INFORMATION section.

FRONT WHEEL CAMBER & CASTER ADJUSTMENT

CAUTIONDO NOT adjust caster by heating or bending suspension components. If caster angle is incorrect, replace component(s) causing incorrect angle.

With Independent Front Suspension

Loosen pivot bar attaching bolts, and move ends of upper control arm either in or out to obtain proper camber and caster angles. (Scheme 1) See ALIGNMENT SPECIFICATIONS. Tighten pivot bar retaining bolts. See TORQUE SPECIFICATIONS

Scheme 1

Scheme 1: With Independent Front Suspension

With Link/Coil Suspension

Camber is factory set and is not adjustable. To adjust caster, rotate adjuster cam on lower control arm. See ALIGNMENT SPECIFICATIONS. (Scheme 2)

Scheme 2

Scheme 2: With Link/Coil Suspension

FRONT WHEEL TOE ADJUSTMENT

Note. Set each front wheel at 1/2 of total toe specification. On vehicles equipped with power steering, set wheel toe position with engine running.

2WD

Center steering wheel and hold with steering wheel clamp. Loosen tie rod lock nuts. Rotate rods to set toe to specifications. See ALIGNMENT SPECIFICATIONS. Tighten tie rod lock nuts to specification. See TORQUE SPECIFICATIONS. Adjust steering gear to tie rod boots at tie rod. Remove steering wheel clamp. (Scheme 3)

Scheme 3

Scheme 3: 2WD

4WD

Center steering wheel and hold with steering wheel clamp. Loosen tie rod adjustment sleeve clamp bolts. Rotate adjustment sleeve to align toe to specifications. See ALIGNMENT SPECIFICATIONS. Position sleeve clamps on underside of sleeve so clamp ends are not over sleeve slot, and tighten adjustment sleeve clamp bolts to specification. See TORQUE SPECIFICATIONS. Remove steering wheel clamp. (Scheme 4)

Scheme 4

Scheme 4: 4WD

REAR WHEEL CAMBER & TOE ADJUSTMENT

Note. Rear wheel alignment is set at the factory. No adjustments procedures are provided by the manufacturer.

ApplicationPreferredRange
Camber (1)
Ram 1500
2WD Short Bed0.50 To 1
4WD Short Bed(4)(4)
2WD Long Bed0.50 To 1
4WD Long Bed(4)(4)
Ram 1500 Club Cab
2WD Short Bed0.50 To 1
4WD Short Bed(4)(4)
2WD Long Bed0.50 To 1
4WD Long Bed(4)(4)
Ram 2500 Long Bed
2WD 7500 GVW0.50 To 1
4WD 7500 GVW(4)(4)
2WD 8800 GVW0.50 To 1
4WD 8800 GVW(4)(4)
Ram 2500 HD Club
Cab Short Bed (2WD/4WD)(4) 0.5(4) 0 To 1
Ram 2500 HD Club Cab Long Bed
2WD 8800 GVW0.50 To 1
4WD 8800 GVW(4)(4)
Caster (1)
Ram 1500
2WD Short Bed3.652.65 To 4.65
4WD Short Bed3.352.35 To 4.35
2WD Long Bed3.82.8 To 4.8
4WD Long Bed3.452.45 To 4.45
Ram 1500 Club Cab
2WD Short Bed3.72.7 To 4.7
4WD Short Bed3.42.4 To 4.4
2WD Long Bed3.852.85 To 4.85
4WD Long Bed3.552.55 To 4.55
Ram 2500 Long Bed
2WD 7500 GVW3.552.55 To 4.55
4WD 7500 GVW32 To 4
2WD 8800 GVW3.452.45 To 4.45
4WD 8800 GVW3.12.1 To 4.1
Ram 2500 HD Club Cab Short Bed (2WD/4WD)(5)(5)
Ram 2500 HD Club Cab Long Bed
2WD 8800 GVW3.652.65 To 4.65
4WD 8800 GVW3.252.25 To 4.25
1996
Toe-In (2)0.12 (3)0 To 0.24 (0 To 6)
Toe-In (1)0.250 To 0.5
1997
Toe-In (2)0.05 (1.5)0 To 0.1 (0 To 2.5)
Toe-In (1) 19970.10 To 0.2
(1) Measurement in degrees. (2) Measurement in inches (mm). (3) Specification is for P205/75R14 & P215/65R15 tires. For P205/75R15 & P215/65R16 tires, specification is 0.05" preferred, - 0.35 To 0.45" range. (4) Camber not set on 4WD models. (5) Information not available at time of publication.
(1)Measurement in degrees.
(2)Measurement in inches (mm).
(3)Specification is for P205/75R14 & P215/65R15 tires. For P205/75R15 & P215/65R16 tires, specification is 0.05" preferred, - 0.35 To 0.45" range.
(4)Camber not set on 4WD models.
(5)Information not available at time of publication.

WHEEL ALIGNMENT SPECIFICATIONS

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Pivot Bar-To-Frame Bolts
Wax Coat Frame150 (203)
E-Coat Frame200 (271)
Tie Rod Adjustment Sleeve Bolts(1)
Wheel Lug Nuts
5 Stud Wheel95 (129)
8 Stud Wheel135 (183)
8 Stud Dual Wheel145 (197)
(1) Information not available at time of publication.
(1)Information not available at time of publication.

TORQUE SPECIFICATIONS