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Repair manual

5.9l Engine - Overhaul Dodge Pickup R1500

Step-by-step instructions on "5.9l Engine - Overhaul" for Dodge Pickup R1500 (1997–2012). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

76subsections
76articles
142illustrations

DESCRIPTION

1 article

DIAGNOSIS AND TESTING - ENGINE DIAGNOSIS - MECHANICAL

1 article

DIAGNOSIS AND TESTING - SMOKE DIAGNOSIS CHARTS

1 article

CYLINDER COMPRESSION PRESSURE

1 article

CYLINDER COMBUSTION PRESSURE LEAKAGE

1 article

STANDARD PROCEDURE - FORM-IN-PLACE GASKETS AND SEALERS

1 article

MOPAR® ENGINE RTV GEN II

1 article

MOPAR® ATF RTV

1 article

MOPAR® GASKET MAKER

1 article

MOPAR® GASKET SEALANT

1 article

FORM-IN-PLACE GASKET AND SEALER APPLICATION

1 article

STANDARD PROCEDURE - REPAIR DAMAGED OR WORN THREADS

1 article

STANDARD PROCEDURE-HYDROSTATIC LOCK

1 article

INSTALLATION - ENGINE

1 article

INSTALLATION-CRANKCASE BREATHER

1 article

GENERAL DESCRIPTION

1 article

PISTONS

1 article

PISTON PINS

1 article

PISTON RINGS

1 article

CONNECTING RODS

1 article

CYLINDER HEAD

1 article

OIL PRESSURE

1 article

TORQUE CHART 5.9L DIESEL ENGINE

1 article

Testing Air Cleaner Element using Filter Minder™

1 article

Filter Removal

1 article

INSTALLATION

1 article

CLEANING-CYLINDER HEAD

1 article

CLEANING-CROSSHEADS

1 article

CLEANING-PUSHRODS

1 article

INSPECTION - CYLINDER HEAD

1 article

INSPECTION-CROSSHEADS

1 article

INSPECTION-PUSHRODS

1 article

REMOVAL-ROCKER HOUSING

1 article

CLEANING

1 article

INSPECTION

1 article

INSTALLATION - CYLINDER HEAD COVER

1 article

VALVE GUIDE BORE SPECIFICATIONS

1 article

STANDARD PROCEDURE - VALVE LASH ADJUSTMENT AND VERIFICATION

1 article

Rocker Arms

1 article

Push Rods

1 article

Crossheads

1 article

STANDARD PROCEDURE-CYLINDER BORE REPAIR

1 article

METHOD 1-OVERSIZE BORE

1 article

CYLINDER BORE DIMENSION CHART

1 article

METHOD 2-REPAIR SLEEVE

1 article

REPAIR SLEEVE BLOCK REBORE DIMENSIONS CHART

1 article

SLEEVE DRIVER CONSTRUCTION SPECIFICATION CHART

1 article

SLEEVE MACHINING DIMENSIONS CHART

1 article

STANDARD PROCEDURE-CAM BORE REPAIR

1 article

BORE SPECIFICATIONS

1 article

REMOVAL-CAMSHAFT BEARINGS

1 article

Camshaft

1 article

CAMSHAFT DIMENSIONS

1 article

Camshaft Bushing/Bores

1 article

Camshaft Gear

1 article

Thrust Plate

1 article

CAMSHAFT THRUST PLATE THICKNESS CHART

1 article

INSTALLATION - CAMSHAFT BEARINGS

1 article

STANDARD PROCEDURE - CONNECTING ROD BEARING AND CRANKSHAFT JOURNAL CLEARANCE

1 article

CONNECTING ROD JOURNAL DIAMETER LIMITS CHART

1 article

REMOVAL - GEAR

1 article

STANDARD PROCEDURE - MAIN BEARING CLEARANCE

1 article

REMOVAL

1 article

PISTON

1 article

STANDARD PROCEDURE -HEAD GASKET SELECTION

1 article

CLEANING-PISTON AND CONNECTING ROD

1 article

CONNECTING ROD

1 article

INSPECTION - PISTONS

1 article

INSPECTION-CONNECTING ROD

1 article

OPERATION

1 article

DIAGNOSIS AND TESTING-ENGINE OIL PRESSURE

1 article

STANDARD PROCEDURE - ENGINE OIL LEVEL

1 article

STANDARD PROCEDURE - ENGINE OIL SERVICE

1 article

USED ENGINE OIL DISPOSAL

1 article

CLEANING AND INSPECTION

1 article

STANDARD PROCEDURE - TIMING VERIFICATION

1 article