Contents Wiring diagrams Section: Charging System All sections

Generators & Regulators: Other Dodge Neon II

Charging System 16 illustrations ~439 words

BELT TENSION

Application(1) Tension - Lbs. (kg)
Neon
New Belt135 (61)
Used Belt (2)70 (32)
(1) Measure tension using belt tension gauge. (2) A belt is considered used after 15 minutes of run-in time.
(1)Measure tension using belt tension gauge.
(2)A belt is considered used after 15 minutes of run-in time.

BELT TENSION SPECIFICATIONS

NO RESPONSE Message

If scan tool displays, NO RESPONSE from Powertrain Control Module (PCM), repair communication concern. See BODY CONTROL MODULES article in ACCESSORIES & EQUIPMENT.

When Monitored and Set Condition

  1. When Monitored: With the engine running for more than 30 seconds.
  2. Set Condition: When battery voltage is less than 11.5 volts for more than 5 seconds.

Possible Causes

  1. B+ CIRCUIT HIGH RESISTANCE
  2. GENERATOR GROUND HIGH RESISTANCE
  3. INTERMITTENT CONDITION
  4. GENERATOR FIELD DRIVER CIRCUIT OPEN
  5. ASD RELAY OUTPUT CIRCUIT OPEN
  6. GENERATOR

Scheme 25

Scheme 25: Diagnostic Test

Scheme 26

Scheme 26

Scheme 27

Scheme 27
  1. When Monitored: With the engine running for more than 30 seconds.
  2. Set Condition: When battery voltage is greater than 1 volt over target voltage for more than 5 seconds.
  1. TARGET VOLTAGE DIFFERS FROM BATTERY VOLTAGE
  2. INTERMITTENT CONDITION
  3. GENERATOR FIELD DRIVER CIRCUIT SHORTED TO GROUND
  4. GENERATOR FIELD
  5. POWERTRAIN CONTROL MODULE

Scheme 28

Scheme 28: Diagnostic Test

Scheme 29

Scheme 29
  1. When Monitored: With the ignition on. Engine running.
  2. Set Condition: When the PCM tries to regulate the generator field with no result during monitoring.
  1. WIRING HARNESS INTERMITTENT
  2. INSPECT WIRING HARNESS
  3. ASD RELAY OUTPUT CIRCUIT OPEN
  4. GENERATOR FIELD DRIVER CIRCUIT SHORTED TO GROUND
  5. GENERATOR FIELD DRIVER CIRCUIT OPEN
  6. GENERATOR FIELD COIL OPEN
  7. GENERATOR FIELD COIL SHORTED
  8. POWERTRAIN CONTROL MODULE

Scheme 30

Scheme 30: Diagnostic Test

Scheme 31

Scheme 31
  1. When Monitored: With the engine running for more than 25 seconds.
  2. Set Condition: When the Generator Field Circuit is open or shorted to ground.
  1. WIRING HARNESS INTERMITTENT
  2. GENERATOR FIELD DRIVER CIRCUIT SHORTED TO GROUND
  3. GENERATOR FIELD
  4. GENERATOR FIELD DRIVER CIRCUIT OPEN
  5. GENERATOR FIELD COIL OPEN
  6. POWERTRAIN CONTROL MODULE

Scheme 32

Scheme 32: Diagnostic Test

Scheme 33

Scheme 33
  1. When Monitored: With the engine running for more than 25 seconds.
  2. Set Condition: When the Generator Field circuit is shorted to B+.
  1. WIRING HARNESS INTERMITTENT
  2. GENERATOR FIELD CKT SHORT TO VOLTAGE
  3. POWERTRAIN CONTROL MODULE

Scheme 34

Scheme 34: Diagnostic Test
  1. When Monitored: The engine running. The engine speed greater than 380 RPM.
  2. Set Condition: Battery voltage is 1 volt greater than desired system voltage.
  1. TARGET VOLTAGE DIFFERS FROM BATTERY VOLTAGE
  2. INTERMITTENT CONDITION
  3. GENERATOR FIELD DRIVER CIRCUIT SHORTED TO GROUND
  4. GENERATOR FIELD
  5. POWERTRAIN CONTROL MODULE

Scheme 35

Scheme 35: Diagnostic Test

Scheme 36

Scheme 36
  1. When Monitored: With the ignition on. Engine RPM greater than 1152 RPM. With no other charging system codes set.
  2. Set Condition: The battery sensed voltage is 1 volt below the charging goal for 13.47 seconds. The PCM senses the battery voltage, then turns off the field driver, and then senses the battery voltage again. If the voltages are the same, the code is set.
  1. B+ CIRCUIT HIGH RESISTANCE
  2. GENERATOR GROUND HIGH RESISTANCE
  3. INTERMITTENT CONDITION
  4. GENERATOR FIELD DRIVER CIRCUIT OPEN
  5. ASD RELAY OUTPUT CIRCUIT OPEN
  6. GENERATOR

Scheme 37

Scheme 37: Diagnostic Test

Scheme 38

Scheme 38

Scheme 39

Scheme 39

Scheme 40

Scheme 40: VERIFICATION TEST VER-3