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Engine Controls - Specifications - 3.0l Dodge Grand Caravan III

Specifications 1 illustration ~221 words

INTRODUCTION

Use this article to quickly find specifications related to servicing and on-vehicle adjustments. This is a quick-reference article to use when you are familiar with an adjustment procedure and only need a specification.

BATTERY SPECIFICATIONS

Application & GroupCold Cranking AmpsAmp Hr. Rating
3.0L (Group 34)50060

BATTERY SPECIFICATIONS

FLUID CAPACITIES

Application(1) Quantity
Automatic Transaxle (Mopar ATF Plus Type 7176)
3-Speed
Drain & Refill4.0 Qts. (3.8L)
Dry Refill8.5 Qts. (8.0L)
4-Speed
Drain & Refill4.0 Qts. (3.8L)
Dry Refill9.1 Qts. (8.6L)
Cooling System (2)13.0 Qts. (12.3L)
Crankcase (Includes Filter) (3)4.5 Qts. (4.3L)
Overrunning Clutch (AWD) (Mopar ATF Plus Type 7176) (4)12 Ozs. (.35L)
Power Steering Fluid (5)1.7 Pts. (.8L)
Power Transfer Unit (AWD) (SAE 85W-90/API GL-5)1.2 Qts. (1.14L)
Rear Differential (AWD) (SAE 85W-90/API GL-5) (5)2 Qts. (1.9L)
(1) Approximate quantity listed. (2) Quantity includes heater and coolant recovery tank. Add 2 qts.(1.9L) if equipped with rear heater. (3) Use engine oil with API SH or SH/CD rating. (4) Overrunning clutch is bolted on front of rear differential, between torque tube for drive shaft and rear differential. Overrunning clutch contains a separate reservoir from rear differential. Ensure fluids are checked at appropriate component, as different types of fluids are used. (5) Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.
(1)Approximate quantity listed.
(2)Quantity includes heater and coolant recovery tank. Add 2 qts.(1.9L) if equipped with rear heater.
(3)Use engine oil with API SH or SH/CD rating.
(4)Overrunning clutch is bolted on front of rear differential, between torque tube for drive shaft and rear differential. Overrunning clutch contains a separate reservoir from rear differential. Ensure fluids are checked at appropriate component, as different types of fluids are used.
(5)Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.

FLUID CAPACITIES

REPLACEMENT INTERVALS

ComponentMonthsMiles
Air Filter
Normal Service2430,000
Severe Service(2)(3) 15,000
Cam Timing Belt
Normal Service (4)4860,000
Severe Service (4)(2)60,000
Coolant36(5) *
Engine Oil
Normal Service67500
Severe Service(2)3000
Engine Oil Filter
Normal Service1215,000
Severe Service(2)6000
PCV Valve (4)
Normal Service4860,000
Severe Service(2)30,000
Spark Plugs
Normal Service2430,000
Severe Service(2)30,000
Spark Plug Wires
Normal Service4860,000
Severe Service(2)60,000
Auto. Trans. Fluid, Filter & Band Adjustment (6)(7)(7) *
Power Transfer Unit Fluid (AWD) (8)(2)12,000
Rear Differential & Overrunning Clutch Fluid (AWD) (7)(2)21,000
(1) Different interval is required for normal and severe service. Severe service is described as trailer towing, police, taxi, local delivery service or operating in dusty or excessively hot conditions. (2) Monthly interval not available at time of publication. (3) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (4) Inspect at scheduled interval and replace as necessary. Inspect every 30,000 miles after 1st scheduled interval if not previously replaced at scheduled interval listed. (5) Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) Band adjustment required on 3-speed transaxle. (7) Normal service interval not available at time of publication. Under severe service, change fluid, filter and adjust bands every 15,000 miles. (8) Normal service interval not available. Manufacturer lists service schedule only under severe service conditions.
(1)Different interval is required for normal and severe service. Severe service is described as trailer towing, police, taxi, local delivery service or operating in dusty or excessively hot conditions.
(2)Monthly interval not available at time of publication.
(3)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(4)Inspect at scheduled interval and replace as necessary. Inspect every 30,000 miles after 1st scheduled interval if not previously replaced at scheduled interval listed.
(5)Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)Band adjustment required on 3-speed transaxle.
(7)Normal service interval not available at time of publication. Under severe service, change fluid, filter and adjust bands every 15,000 miles.
(8)Normal service interval not available. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (1)

BELT ADJUSTMENT

ApplicationNew Belt(2) Used Belt
A/C125 (57)80 (36)
Generator & Power Steering(3)(3)
(1) Tension In Lbs. (kg) Using Belt Tension Gauge. (2) Used belt is belt in operation for more than 15 min. (3) Automatic belt tensioner is used. Belt tension adjustment is not required.
(1)Tension In Lbs. (kg) Using Belt Tension Gauge.
(2)Used belt is belt in operation for more than 15 min.
(3)Automatic belt tensioner is used. Belt tension adjustment is not required.

BELT ADJUSTMENT (1)

ENGINE COMPRESSION

Check engine compression with engine at normal operating temperature at specified cranking speed, all spark plugs removed and throttle wide open.

ApplicationSpecification
Compression Ratio8.9:1
Compression Pressure178 psi (1227 kPa)
Minimum Compression Pressure100 psi (690 kPa)
Maximum Variation Between Cylinders25 Percent

COMPRESSION SPECIFICATIONS

VALVE CLEARANCE

Engine is equipped with hydraulic lifters. No adjustments are required.

IGNITION COIL

ApplicationPrimarySecondary
3.0L(1)(1)
(1) Information not available at time of publication.
(1)Information not available at time of publication.

IGNITION COIL RESISTANCE - Ohms @ 70-80°F (21-27°C)

HIGH TENSION WIRE RESISTANCE

ApplicationOhms
Cylinder No. 114,000
Cylinder No. 210,400
Cylinder No. 314,900
Cylinder No. 411,500
Cylinder No. 517,500
Cylinder No. 610,300
Ignition Coil Wire11,100
(1) Maximum wire resistance is listed according to high tension wire application. For cylinder identification, see FIRING ORDER & DISTRIBUTOR ROTATION .
(1)Maximum wire resistance is listed according to high tension wire application. For cylinder identification, see FIRING ORDER & DISTRIBUTOR ROTATION .

HIGH TENSION WIRE RESISTANCE (1)

SPARK PLUGS (TYPE)

ApplicationChampion No.
3.0LRN11YC4
(1) Check spark plug application on underhood vehicle emission control label. If application differs from application listed, use application on underhood vehicle emission control label.
(1)Check spark plug application on underhood vehicle emission control label. If application differs from application listed, use application on underhood vehicle emission control label.

SPARK PLUG TYPE (1)

SPARK PLUG SPECIFICATIONS

ApplicationGap: In. (mm)Torque: Ft. Lbs. (N.m)
3.0L.039-.044 (1.00-1.12)20 (27)
(1) Check plug gap specification on underhood vehicle emission control label. If spec differs from that listed above, use specification on underhood vehicle emission control label.
(1)Check plug gap specification on underhood vehicle emission control label. If spec differs from that listed above, use specification on underhood vehicle emission control label.

SPARK PLUG SPECIFICATIONS (1)

Firing Order & Distributor Rotation. Scheme 2

Scheme 2: Firing Order & Distributor Rotation

IGNITION TIMING

Note. Ignition timing is controlled by Powertrain Control Module (PCM). Ignition timing is non-adjustable. DO NOT attempt to adjust ignition timing.

FUEL PUMP

ApplicationPressure: psi (kPa)Min. Vol. In One Minute Pts. (L)
Caravan & Voyager(1) 49 (338)(2)
(1) Manufacturer lists fuel pressure with engine off, ignition on and using scan tool to activate fuel pump. (2) Information not available.
(1)Manufacturer lists fuel pressure with engine off, ignition on and using scan tool to activate fuel pump.
(2)Information not available.

FUEL PUMP PERFORMANCE

INJECTOR RESISTANCE

ApplicationOhms @ 68°F (20°C)
3.0L10-16

INJECTOR RESISTANCE

IDLE SPEED & MIXTURE

Note. Idle speed and mixture are controlled by Powertrain Control Module (PCM). No adjustment is required.

ApplicationRPM
3.0L(1)
(1) Idle speed is nonadjustable.
(1)Idle speed is nonadjustable.

IDLE SPEED SPECIFICATIONS

THROTTLE BODY MINIMUM AIRFLOW IDLE SPEED

ApplicationRPM
1000 Miles Or Less(1) 560-910
More Than 1000 Miles(1) 610-910
(1) Spec listed with Air Metering Fitting (6457) installed.
(1)Spec listed with Air Metering Fitting (6457) installed.

THROTTLE BODY MINIMUM AIRFLOW IDLE SPEED SPECIFICATIONS

THROTTLE POSITION SENSOR VOLTAGE SPECIFICATIONS

Throttle Opening(1) (2) Volts
At IdleGreater Than .35
At Full ThrottleLess Than 4.50
(1) Measure voltage at center terminal on throttle position sensor with ignition on. (2) Voltage should increase smoothly when moving throttle from idle to full throttle.
(1)Measure voltage at center terminal on throttle position sensor with ignition on.
(2)Voltage should increase smoothly when moving throttle from idle to full throttle.

THROTTLE POSITION SENSOR VOLTAGE SPECIFICATIONS