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INSTALLATION Dodge Durango II

4.7L Engine - Service Information: Removal & Installation 1 illustration ~434 words

INSTALLATION

  1. Position engine in the vehicle. Position both the left and right side engine mount brackets and install the through bolts and nuts and tighten.
  2. Remove jack from under the transmission.
  3. Remove Engine Lifting Fixture Special Tool 8347.
  4. Remove Special Tools 8400 Lifting Studs.
  5. Install power steering pump.
  6. Connect fuel supply line quick connect fitting. Refer to «FITTING, QUICK CONNECT»(ref-564649-S03316152772013070500000) .
  7. Connect the vacuum lines at the throttle body and intake manifold.
  8. Connect engine harness at the following points: Intake Air Temperature (IAT) Sensor Idle Air Control (IAC) Motor Fuel Injectors Throttle Position (TPS) Switch Engine Oil Pressure Switch Engine Coolant Temperature (ECT) Sensor Manifold Absolute Pressure (MAP) Sensor Camshaft Position (CMP) Sensor Coil Over Plugs
  9. Install the heater hoses onto the heater core and the engine front cover.
  10. Install generator (Refer to «GENERATOR»(ref-166557-S21300542562004092300000) ).
  11. Install A/C condenser (Refer to «CONDENSER-A/C»(ref-212855-S07394227692005122700000) ).
  12. Install the radiator (Refer to «RADIATOR»(ref-212747-S10591844532006072400000) ).
  13. Connect the transmission oil cooler lines.
  14. Connect radiator upper and lower hoses.
  15. Install accessory drive belt (Refer to «BELTS-DRIVE»(ref-212748-S08533630352005122700000) ), fan assembly and shroud (Refer to «FAN-RADIATOR VISCOUS»(ref-212747-S08435546542006072400000) ).
  16. Install A/C compressor (Refer to «COMPRESSOR-A/C»(ref-212855-S21919888982005122700000) ).
  17. Install both breathers. Connect tube to both crankcase breathers.
  18. Connect throttle and speed control cables.
  19. Install throttle body resonator assembly and air inlet hose. Tighten clamps 4 N.m (35 in. lbs.).
  20. Raise vehicle.
  21. Install transmission to engine mounting bolts. Tighten the bolts to 41 N.m (30 ft. lbs.)
  22. Install torque converter bolts (Automatic Transmission Only).
  23. Connect crankshaft position sensor.
  24. 4X4 vehicles Position and install the axle isolator bracket onto the axle, transmission and engine block. Tighten bolts to specification (Refer to «SPECIFICATIONS»(ref-212815-S08543634492005122700000) ,).
  25. Install starter (Refer to «STARTER MOTOR»(ref-164418-S32337521402004082300000) ). CAUTION: The structural cover requires a specific torque sequence. Failure to follow this sequence may cause severe damage to the cover.
  26. Install structural cover (Refer to «INSTALLATION»(ref-212815-S37283934022005122700000) ).
  27. Install exhaust crossover pipe.
  28. Install engine block heater power cable, If equipped.
  29. Lower vehicle.
  30. Check and fill engine oil.
  31. Recharge the A/C system (Refer to «REFRIGERANT SYSTEM CHARGE»(ref-212855-S42838088152005122700000) ).
  32. Refill the engine cooling system (Refer to «REFILLING COOLING SYSTEM»(ref-212747-S15342466592005122700000) ).
  33. Install the wiper module (Refer to «MODULE-WINDSHIELD WIPER»(ref-212806-S16497299482005122700000) ).
  34. Connect the battery negative cable.
  35. Start the engine and check for leaks.

Housing removal is not necessary for element (filter) replacement.

Scheme 214

Scheme 214: REMOVAL
Scheme 214: REMOVAL
  1. Pry up spring clips from housing cover (spring clips retain cover to housing).
  2. Release housing cover from locating tabs on housing and remove cover.
  3. Remove air cleaner element (filter) from housing.
  4. Clean inside of housing before replacing element.
  1. Install element into housing.
  2. Position housing cover into housing locating tabs.
  3. Pry up spring clips and lock cover to housing.