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Engine Cooling System: Component Locations Dodge Dart PF

Accessory Drive Belts 7 illustrations ~217 words

SPECIAL TOOLS

10288 - Pliers, Hose Clamp 7700 - Tester, Cooling System (Originally Shipped In Kit Number(s) 7700-A.) 8286 - Refractometer

Scheme 21

Scheme 21: SPECIAL TOOLS

Scheme 22

Scheme 22

Scheme 23

Scheme 23

Scheme 24

Scheme 24: DIAGNOSIS AND TESTING - ACCESSORY DRIVE BELT
1 - NORMAL CRACKS BELT OK
2 - NOT NORMAL CRACKS REPLACE BELT

When diagnosing serpentine drive belts, small cracks (1) that run across ribbed surface of belt from rib to rib, are considered normal. These are not a reason to replace belt. However, cracks running along a rib (not across) are not normal. Any belt with cracks running along a rib must be replaced. Also replace belt if it has excessive wear, frayed cords or severe glazing.

CONDITIONPOSSIBLE CAUSESCORRECTION
RIB CHUNKING (ONE OR MORE RIBS HAS SEPARATED FROM BELT BODY)1. Foreign objects imbedded in pulley grooves.1. Remove foreign objects from pulley grooves. Replace belt.
2. Installation damage.2. Replace belt.
RIB OR BELT WEAR1. Pulley(s) misaligned.1. Align pulley(s).
2. Abrasive environment.2. Clean pulley(s). Replace belt if necessary.
3. Rusted pulley(s).3. Clean rust from pulley(s).
4. Sharp or jagged pulley groove tips.4. Replace pulley.
5. Rubber deteriorated.5. Replace belt.
LONGITUDINAL BELT CRACKING (CRACKS BETWEEN TWO RIBS)1. Belt has mistracked from pulley groove.1. Replace belt.
2. Pulley groove tip has worn away rubber to tensile member.2. Replace belt.
BELT SLIPS1. Belt slipping because of insufficient tension.1. Replace automatic belt tensioner.
2. Belt routed incorrectly.2. Verify belt routing.
3. Incorrect belt.3. Replace belt.
4. Belt or pulley subjected to substance (belt dressing, oil ethylene glycol) that has reduced friction.4. Replace belt and clean pulleys.
5. Driven component bearing failure.5. Replace faulty component bearing.
6. Belt glazed and hardened from heat and excessive slippage.6. Replace belt.
"GROOVE JUMPING" (BELT DOES NOT MAINTAIN CORRECT POSITION ON PULLEY)1. Belt tension either too high or too low.1. Replace automatic belt tensioner.
2. Belt routed incorrectly.2. Verify belt routing.
3. Incorrect belt.3. Replace belt.
4. Pulley(s) not within design tolerance.4. Replace pulley(s).
5. Foreign object(s) in grooves.5. Remove foreign objects from grooves.
6. Pulley misalignment.6. Check and replace.
7. Belt cord line is broken.7. Replace belt.
BELT BROKEN (NOTE: IDENTIFY AND CORRECT PROBLEM BEFORE NEW BELT IS INSTALLED)1. Excessive tension.1. Replace belt and automatic belt tensioner.
2. Incorrect belt.2. Replace belt.
3. Tensile member damaged during belt installation.3. Replace belt.
4. Severe misalignment.4. Check and replace.
5. Bracket, pulley, or bearing failure.5. Replace defective component and belt.
NOISE (OBJECTIONABLE SQUEAL, SQUEAK, OR RUMBLE IS HEARD OR FELT WHILE DRIVE BELT IS IN OPERATION)1. Belt slippage.1. Replace belt or automatic belt tensioner.
2. Bearing noise.2. Locate and repair.
3. Belt misalignment.3. Replace belt.
4. Belt-to-pulley mismatch.4. Install correct belt.

SERPENTINE DRIVE BELT DIAGNOSIS CHART

Scheme 25

Scheme 25: 1.4L

Scheme 26

Scheme 26
  1. Remove the air cleaner assembly (1).
  2. Release the serpentine belt tensioner (1) by rotating the pulley center bolt (2) counterclockwise.
  3. Remove the accessory drive belt (3).

Scheme 27

Scheme 27: 2.0L/2.4L
  1. Disconnect and isolate the battery negative cable.
  2. Raise and support the vehicle.
  3. Remove the belly pan.
  4. Remove the right front wheel.
  5. Remove the five push pins from the forward end of the right wheel liner.
  6. Remove the three screws that attach the forward end of the right wheel liner to the fender.
  7. Pull the forward end of the wheel liner free and position it rearward.
  8. Release the tensioner (7) by rotating the center bolt counterclockwise.
  9. Remove the accessory drive belt (5).