Contents Wiring diagrams Section: Gauges & Instrument Panels All sections

Instrument Cluster: Overview Dodge Dakota III

Gauges & Instrument Panels 29 illustrations ~22584 words

Scheme 1

Scheme 1: DESCRIPTION

The instrument cluster (1) for this model is an ElectroMechanical Instrument Cluster (EMIC) that is located in the instrument panel above the steering column opening, directly in front of the driver. The remainder of the EMIC, including the mounts and the electrical connections, are concealed within the instrument panel behind the cluster bezel (2). Besides analog gauges and indicators, the EMIC module incorporates a single blue-green digital Vacuum Fluorescent Display (VFD) unit for displaying odometer/trip odometer information, engine hours, automatic transmission gear selector position (PRNDL), several warning or reminder indications and certain diagnostic information. The instrument cluster for this model also includes the hardware and software necessary to serve as the electronic body control module and is sometimes referred to as the Cab Compartment Node or CCN.

Scheme 2

Scheme 2

The EMIC gauges and indicators are visible through a dedicated opening in the cluster bezel on the instrument panel and are protected by a clear plastic cluster lens that is integral to a cluster lens, hood and mask unit (3). Just behind the cluster lens is the cluster hood and an integral cluster mask, which are constructed of molded black plastic. Two different masks are used, one with black rings and one with silver rings around the gauge openings. The cluster hood serves as a visor and shields the face of the cluster from ambient light and reflections to reduce glare, while the cluster mask serves to separate and define the individual gauges and indicators of the EMIC. A black plastic odometer/trip odometer switch button protrudes through dedicated holes in the cluster mask and the cluster lens, located near the lower edge of the cluster just to the left of the fuel gauge. The molded plastic EMIC lens, hood and mask unit has four integral mounting tabs, two each on the upper and lower edges of the unit. These mounting tabs are used to secure the EMIC to the molded plastic instrument panel cluster carrier with four screws.

The rear of the cluster housing and the EMIC electronic circuitry are protected by a molded plastic rear cover (1), which is secured to the cluster housing with fourteen screws, while eight screws installed around the outside perimeter of the rear cover secure it to the cluster lens, hood and mask unit. The rear cover includes clearance holes for the cluster connector receptacles. The connector receptacles on the back of the cluster electronic circuit board connect the EMIC to the vehicle electrical system through three take outs with connectors from the instrument panel wire harness.

Sandwiched between the rear cover and the lens, hood and mask unit is the cluster housing (2). The molded plastic cluster housing serves as the carrier for the cluster circuit board and circuitry, the cluster connector receptacles, the gauges, a Light Emitting Diode (LED) for each cluster indicator, the VFD unit, an audible tone transducer, an electro-luminescent lamp for general cluster illumination, the cluster overlay, the gauge pointers, the odometer/trip odometer switch and the switch button.

The cluster overlay is a laminated plastic unit. The dark, visible, outer surface of the overlay is marked with all of the gauge dial faces and graduations, but this layer is also translucent. The darkness of this outer layer prevents the cluster from appearing cluttered or busy by concealing the cluster indicators that are not illuminated, while the translucence of this layer allows those indicators and icons that are illuminated to be readily visible. The underlying layer of the overlay is opaque and allows light from the LED for each of the various indicators and an electro-luminescent lamp behind it to be visible through the outer layer of the overlay only through predetermined stencil-like cutouts. A rectangular opening in the overlay at the base of the tachometer dial face has a smoked clear lens through which the illuminated VFD unit can be viewed.

Several versions of the EMIC module are offered on this model. These versions accommodate all of the variations of optional equipment and regulatory requirements for the various markets in which the vehicle will be offered. The microprocessor-based EMIC utilizes integrated circuitry and information carried on the Controller Area Network (CAN) data bus along with several hard wired analog and multiplexed inputs to monitor sensors and switches throughout the vehicle. In response to those inputs, the internal circuitry and programming of the EMIC allow it to control and integrate many electronic functions and features of the vehicle through both hard wired outputs and the transmission of electronic message outputs to other electronic modules in the vehicle over the CAN data bus. (Refer to ELECTRICAL/ELECTRONIC CONTROL MODULES/COMMUNICATION - DESCRIPTION - CAN BUS) .

Besides typical instrument cluster gauge and indicator support, the electronic functions and features that the EMIC supports or controls include the following

  1. Audible Warnings - The EMIC electronic circuit board is equipped with an audible tone transducer and programming that allows it to provide various audible alerts to the vehicle operator, including chime tones and beep tones. An electromechanical relay is also soldered onto the circuit board to produce audible clicks that emulate the sound of a conventional turn signal or hazard warning flasher. «(Refer to ELECTRICAL/CHIME/BUZZER - DESCRIPTION)»(ref-247661-S00416364852007020100000) .
  2. Automatic Headlamps Control - On models equipped with optional automatic headlamps, the EMIC monitors inputs from both the headlamp switch and a sun load sensor located on the top of the instrument panel to provide automatic headlamps.
  3. Brake Lamp Control - The EMIC provides electronic brake lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for brake lamp control, excluding control of the Center High Mounted Stop Lamp (CHMSL), which remains controlled by a direct hard wired output of the brake lamp switch.
  4. Brake Transmission Shift Interlock Control - On vehicles with an optional automatic transmission the EMIC monitors inputs from the brake lamp switch, ignition switch, and the Transmission Range Sensor (TRS), then controls a high-side driver output to operate the Brake Transmission Shift Interlock (BTSI) solenoid that locks and unlocks the automatic transmission gearshift selector lever on the steering column.
  5. Cargo Lamp Control - The EMIC provides direct control of cargo lamp operation with a load shedding (battery saver) feature which will automatically turn off the cargo lamp if it remains on after a timed interval.
  6. Compass Mini Trip Computer Support - The EMIC provides support for the optional Compass Mini Trip Computer (CMTC) by calculating average fuel economy, distance to empty and outside temperature values and storing trip odometer and elapsed ignition on time data. The EMIC receives data and reset requests from the CMTC and transmits the appropriate information for the CMTC to display using electronic messaging.
  7. Electronic Transfer Case Interface - On vehicles equipped with an electronic four-wheel drive transfer case, the EMIC monitors a hard wired multiplex input from the transfer case mode switch and then provides the appropriate electronic data bus messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for transfer case control. After the transfer case shift is completed, the FCM provides an electronic message to the EMIC and the EMIC responds by activating the appropriate 4WD indicators within the cluster or in the transfer case switch.
  8. Enhanced Accident Response Support - The EMIC monitors an input from the Occupant Restraint Controller (ORC) and, following an airbag deployment, will immediately disable the power lock output, unlock all doors by activating the power unlock output, then enables the power lock output if the power lock switch input remains inactive for two seconds. The EMIC also monitors an input from the Powertrain Control Module (PCM) to automatically turn on the interior lighting after an airbag deployment event, ten seconds after the vehicle speed is zero. The interior lighting remains illuminated until the ignition switch is turned to the Off position, at which time the interior lighting returns to normal operation and control. These Enhanced Accident Response System (EARS) features are each dependent upon a functional vehicle electrical system following the vehicle impact event.
  9. Exterior Lighting Control - The EMIC provides electronic head lamp and/or park lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for the appropriate exterior lamp control of standard head and park lamps, as well as optional front fog lamps. This includes support for headlamp beam selection and the optical horn feature, also known as flash-to-pass.
  10. Exterior Lighting Fail-safe - In the absence of a headlamp switch input, the EMIC will turn on the cluster illumination lamp and provide electronic headlamp low beam and park lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for default exterior lamp operation. The FCM will also provide default park lamp and headlamp low beam operation and the EMIC will turn on the cluster general illumination lighting at full intensity if there is a failure of the electronic data bus communication between the EMIC and the FCM.
  11. Fuel Level Data Support - The EMIC provides a current source for and receives a hard wired analog input from the fuel level sending unit located on the fuel pump module in the fuel tank. The EMIC uses this input to calculate the proper fuel gauge needle position and low fuel indicator operation. Based upon this input, the EMIC also calculates fuel level, average fuel economy and distance to empty data, then uses electronic messaging to transmit this data over the CAN data bus for use by other electronic modules in the vehicle.
  12. Heated Seat Control - The EMIC monitors inputs from the ignition switch and electronic engine speed messages from the Powertrain Control Module (PCM) to control a high side driver output to the heated seat switch Light Emitting Diode (LED) indicators. This input allows the heated seat switches to wake up the heated seat module if the switch is actuated. The EMIC will de-energize the heated seat switch LED indicators, which deactivates the heated seat system, if the ignition switch is turned to any position except On or Start, or if the engine speed message indicates zero. «(Refer to ELECTRICAL/HEATED SEATS - DESCRIPTION)»(ref-247665-S00704093882007020100000) .
  13. Horn Control - The EMIC monitors an input from the horn switch and provides electronic horn request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for horn relay control.
  14. Interior Lamp Load Shedding - The EMIC provides a battery saver feature which will automatically turn off all interior lamps and the cargo lamps if they remain on after a timed interval of about five minutes.
  15. Interior Lighting Control - The EMIC monitors inputs from the interior lighting switch, the door ajar switches, the cargo lamp switch, the reading lamp switches, and the Sentry Key Remote Entry Module (SKREEM) to provide courtesy lamp control. This includes support for timed illuminated entry with theater-style fade-to-off and courtesy illumination defeat features.
  16. Panel Lamps Dimming Control - The EMIC monitors hard wired multiplexed inputs from the headlamp switch on the instrument panel, then provides a hard wired 12-volt Pulse-Width Modulated (PWM) output that synchronizes the dimming level of all panel lamps dimmer controlled lamps with that of the cluster illumination lamp.
  17. Power Locks - The EMIC monitors inputs from the power lock switches and the Sentry Key REmote Entry Module (SKREEM) to provide control of the power lock motors through high side driver outputs to the motors. This includes support for rolling door locks (also known as automatic door locks), automatic door unlock, briefcase lock mode, and a door lock inhibit mode. «(Refer to ELECTRICAL/POWER LOCKS - DESCRIPTION)»(ref-247670-S22440757602007020100000) .
  18. Remote Keyless Entry - The EMIC supports the standard Remote Keyless Entry (RKE) system features, including support for the RKE Lock, Unlock (with optional driver-door-only unlock, and unlock-all-doors), Panic, audible chirp, optical chirp, illuminated entry modes, an RKE programming mode, as well as optional Vehicle Theft Security System (VTSS) arming (when the proper VTSS arming conditions are met) and disarming.
  19. Remote Radio Switch Interface - The EMIC monitors inputs from the optional remote radio switches and then provides the appropriate electronic data bus messages to the radio to select the radio or optional hands-free cellular system operating mode, volume control, preset station scan and station seek features.
  20. Turn Signal & Hazard Warning Lamp Control - The EMIC monitors hard wired multiplexed inputs from the multi-function switch on the steering column, then provides electronic turn and hazard lamp request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for turn and hazard lamp control. The EMIC also provides an audible click at one of two rates to emulate normal and bulb out turn or hazard flasher operation based upon electronic lamp outage messages from the FCM, and provides an audible turn signal on chime warning if a turn is signalled continuously for more than about 1.6 kilometers (one mile) and the vehicle speed remains greater than about twenty-four kilometers-per-hour (fifteen miles-per-hour).
  21. Vacuum Fluorescent Display Synchronization - The EMIC monitors hard wired multiplexed inputs from the headlamp switch on the instrument panel, then transmits electronic panel lamp dimming level messages which allows all other electronic modules on the CAN data bus with Vacuum Fluorescent Display (VFD) units to coordinate their illumination intensity with that of the EMIC VFD unit. This includes a parade mode (also known as funeral mode) that allows all VFD units in the vehicle to be illuminated at full (daytime) intensity while driving during daylight hours with the exterior lamps turned On.
  22. Vehicle Theft Security System Control - The EMIC monitors inputs from the door ajar switches, the ignition switch, and the Sentry Key REmote Entry Module (SKREEM), then provides electronic horn and lighting request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for the appropriate VTSS alarm output features.
  23. Wiper/Washer System Control - The EMIC monitors hard wired multiplexed inputs from the wiper and washer switches in the multi-function switch on the steering column, then provides electronic wiper and/or washer request messages to the Front Control Module (FCM) located on the Integrated Power Module (IPM) for the appropriate wiper and washer system features. «(Refer to ELECTRICAL/WIPERS/WASHERS - DESCRIPTION)»(ref-247629-S36078510802007020100000) .

Scheme 3

Scheme 3

The EMIC houses four analog gauges and has provisions for up to twenty-five indicators. Some of the EMIC indicators are automatically configured when the EMIC is connected to the vehicle electrical system for compatibility with certain optional equipment or equipment required for regulatory purposes in certain markets. While each EMIC may have provisions for indicators to support every available option, the configurable indicators will not be functional in a vehicle that does not have the equipment that an indicator supports.

The EMIC includes the following analog gauges

  1. Engine Temperature Gauge (2)
  2. Fuel Gauge (1)
  3. Speedometer (9)
  4. Tachometer (18)

The EMIC includes the following VFD unit

  1. Gear Selector/Odometer/Trip Indicator (19)

The EMIC includes provisions for the following indicators

  1. Airbag Indicator (10)
  2. Antilock Brake System (ABS) Indicator (15)
  3. Brake Indicator (22)
  4. Cargo Lamp Indicator (28)
  5. Charging Indicator (13)
  6. Cruise Indicator (27)
  7. Door Ajar Indicator (21)
  8. Electronic Throttle Control (ETC) Indicator (20)
  9. Engine Temperature Indicator (5)
  10. Fog Lamp Indicator (8)
  11. Four-Wheel Drive Low Indicator (25)
  12. Four-Wheel Drive Lock Indicator (30)
  13. High Beam Indicator (6)
  14. Low Fuel Indicator (4)
  15. Low Oil Pressure Indicator (17)
  16. Malfunction Indicator Lamp (MIL) (24)
  17. Seatbelt Indicator (7)
  18. Security Indicator (14)
  19. Service Four-Wheel Drive Indicator (26)
  20. Tow/Haul Indicator (29)
  21. Traction Control Indicator (11)
  22. Transmission Overtemp Indicator (12)
  23. Turn Signal (Right and Left) Indicators (3 & 16)
  24. Washer Fluid Indicator (23)

Each indicator in the EMIC, except those located within a VFD unit, is illuminated by a dedicated LED that is soldered onto the EMIC electronic circuit board. Cluster illumination is accomplished by a dimmable electro-luminescent lamp, which illuminates each of the gauge dial faces for visibility when the exterior lighting is turned on. The LED units and the electro-luminescent lamp unit are not available for service replacement and, if damaged or faulty, the entire EMIC must be replaced.

Hard wired circuitry connects the EMIC to the electrical system of the vehicle. These hard wired circuits are integral to several wire harnesses, which are routed throughout the vehicle and retained by many different methods. These circuits may be connected to each other, to the vehicle electrical system and to the EMIC through the use of a combination of soldered splices, splice block connectors, and many different types of wire harness terminal connectors and insulators. Refer to the appropriate wiring information. The wiring information includes wiring diagrams, proper wire and connector repair procedures, further details on wire harness routing and retention, as well as pin-out and location views for the various wire harness connectors, splices and grounds.

The EMIC module for this model is serviced only as a complete unit. The EMIC module cannot be adjusted or repaired. If a gauge, an LED indicator, a VFD unit, the electronic circuit board, the circuit board hardware, the cluster overlay, or the EMIC housing are damaged or faulty, the entire EMIC module must be replaced. The cluster lens, hood and mask unit is available for separate service replacement.

OPERATION

The ElectroMechanical Instrument Cluster (EMIC) in this model also includes the hardware and software necessary to serve as the electronic body control module and is sometimes referred to as the Cab Compartment Node or CCN. The following information deals primarily with the instrument cluster functions of this unit. Additional details of the electronic body control functions of this unit may be found within the service information for the system or component that the EMIC controls. For example: Additional details of the audible warning functions of the EMIC are found within the Chime/Buzzer service information.

The EMIC is designed to allow the vehicle operator to monitor the conditions of many of the vehicle components and operating systems. The gauges and indicators in the EMIC provide valuable information about the various standard and optional powertrains, fuel and emissions systems, cooling systems, lighting systems, safety systems and many other convenience items. The EMIC is installed in the instrument panel so that all of these monitors can be easily viewed by the vehicle operator when driving, while still allowing relative ease of access for service.

The microprocessor-based EMIC hardware and software uses various inputs to control the gauges and indicators visible on the face of the cluster. Some of these inputs are hard wired, but most are in the form of electronic messages that are transmitted by other electronic modules over the Controller Area Network (CAN) data bus. (Refer to ELECTRICAL/ELECTRONIC CONTROL MODULES/COMMUNICATION - OPERATION) .

The EMIC microprocessor smooths the input data using algorithms to provide gauge readings that are accurate, stable and responsive to operating conditions. These algorithms are designed to provide gauge readings during normal operation that are consistent with customer expectations. However, when abnormal conditions exist such as high coolant temperature, the algorithm can drive the gauge pointer to an extreme position and the microprocessor can sound a chime through the on-board audible tone transducer to provide distinct visual and audible indications of a problem to the vehicle operator. The EMIC may also produce audible warnings for other electronic modules in the vehicle based upon electronic tone request messages received over the CAN data bus. Each audible warning is intended to provide the vehicle operator with an audible alert to supplement a visual indication.

The EMIC circuitry operates on battery current received through a fused B(+) fuse on a non-switched fused B(+) circuit, and on battery current received through a fused ignition switch output (run-start) fuse on a fused ignition switch output (run-start) circuit. This arrangement allows the EMIC to provide some features regardless of the ignition switch position, while other features will operate only with the ignition switch in the On or Start positions. The EMIC circuitry is grounded through a ground circuit and take out of the instrument panel wire harness with an eyelet terminal connector that is secured by a ground screw to a ground location near the center of the instrument panel structural support.

The EMIC also has a self-diagnostic actuator test capability, which will test each of the CAN bus message-controlled functions of the cluster by lighting the appropriate indicators, positioning the gauge needles at several predetermined calibration points across the gauge faces, and illuminating all segments of the gear selector/odometer/trip odometer Vacuum-Fluorescent Display (VFD) unit. (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

The ABS indicator gives an indication to the vehicle operator when the ABS system is faulty or inoperative. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Controller Antilock Brake (CAB) over the Controller Area Network (CAN) data bus.

The ABS indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the ABS indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the ABS indicator is illuminated for about four seconds as a bulb test. The entire bulb test is a function of the CAB.
  2. ABS Lamp-On Message - Each time the cluster receives a lamp-on message from the CAB, the ABS indicator will be illuminated. The indicator remains illuminated until the cluster receives a lamp-off message from the CAB, or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Communication Error - If the cluster receives no lamp-on or lamp-off messages from the CAB for five consecutive message cycles, the ABS indicator is illuminated. The indicator remains illuminated until the cluster receives a valid message from the CAB, or until the ignition switch is turned to the Off position, whichever occurs first.
  4. Actuator Test - Each time the instrument cluster is put through the actuator test, the ABS indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.
  5. ABS Diagnostic Test - The ABS indicator is blinked on and off by lamp-on and lamp-off messages from the CAB during the performance of the ABS diagnostic tests.

The CAB continually monitors the ABS circuits and sensors to decide whether the system is in good operating condition. The CAB then sends the proper lamp-on or lamp-off messages to the instrument cluster. If the CAB sends a lamp-on message after the bulb test, it indicates that the CAB has detected a system malfunction and/or that the ABS system has become inoperative. The CAB will store a Diagnostic Trouble Code (DTC) for any malfunction it detects. Each time the ABS indicator fails to light due to an open or short in the cluster ABS indicator circuit, the cluster sends a message notifying the CAB of the condition, then the instrument cluster and the CAB will each store a DTC.

For proper diagnosis of the antilock brake system, the CAB, the CAN data bus, or the electronic message inputs to the instrument cluster that control the ABS indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 4

Scheme 4: DESCRIPTION

An airbag indicator is standard equipment on all instrument clusters. However, the instrument cluster can be programmed to disable this indicator on vehicles that are not equipped with the airbag system, which is not available in some markets. This indicator is located in the center of the speedometer, in the area above and left of the speedometer needle hub.

The airbag indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Airbag" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The airbag indicator is serviced as a unit with the instrument cluster.

The airbag indicator gives an indication to the vehicle operator when the airbag system is faulty or inoperative. The airbag indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Occupant Restraint Controller (ORC) over the Controller Area Network (CAN) data bus.

The airbag indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the airbag indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the airbag indicator is illuminated for about six to eight seconds. The entire bulb test is a function of the ORC.
  2. ORC Lamp-On Message - Each time the cluster receives a lamp-on message from the ORC, the airbag indicator will be illuminated. The indicator remains illuminated for about twelve seconds or until the cluster receives a lamp-off message from the ORC, whichever is longer.
  3. Communication Error - If the cluster receives no airbag messages for ten consecutive message cycles, the airbag indicator is illuminated. The indicator remains illuminated until the cluster receives a single lamp-off message from the ORC.
  4. Actuator Test - Each time the cluster is put through the actuator test, the airbag indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry. The actuator test illumination of the airbag indicator is a function of the instrument cluster.

The ORC continually monitors the airbag system circuits and sensors to decide whether the system is in good operating condition. The ORC then sends the proper lamp-on or lamp-off messages to the instrument cluster. If the ORC sends a lamp-on message after the bulb test, it indicates that the ORC has detected a system malfunction and/or that the airbags and seat belt tensioners may not deploy when required, or may deploy when not required. The ORC will store a Diagnostic Trouble Code (DTC) for any malfunction it detects. Each time the airbag indicator fails to illuminate due to an open or short in the cluster airbag indicator circuit, the cluster sends a message notifying the ORC of the condition, the instrument cluster and the ORC will each store a DTC, and the cluster will flash the seatbelt indicator on and off as a backup to notify the vehicle operator.

For proper diagnosis of the airbag system, the ORC, the CAN data bus, or the electronic message inputs to the instrument cluster that control the airbag indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 5

Scheme 5: DESCRIPTION

A brake indicator is standard equipment on all instrument clusters. This indicator is located in the center of the speedometer, in the area below and right of the speedometer needle hub.

The brake indicator consists of a stencil-like cutout of the word "BRAKE" (all clusters with a miles-per-hour primary speedometer scale), or the International Control and Display Symbol icon for "Brake Failure" (all clusters with a kilometers-per-hour primary scale) in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the "BRAKE" text or the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The brake indicator is serviced as a unit with the instrument cluster.

The brake indicator gives an indication to the vehicle operator when the parking brake is applied, when there are certain brake hydraulic system malfunctions as indicated by a low brake hydraulic fluid level condition, or when the brake fluid level switch is disconnected. The brake indicator can also give an indication when certain faults are detected in the Antilock Brake System (ABS). This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming, electronic messages received by the cluster from the Controller Antilock Brake (CAB) over the Controller Area Network (CAN) data bus, and a hard wired input from the park brake switch.

The brake indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the brake indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the brake indicator is illuminated for about four seconds as a bulb test. The entire bulb test is a function of the CAB.
  2. Brake Lamp-On Message - Each time the cluster receives a lamp-on message from the CAB, the brake indicator will be illuminated. The CAB can also send brake lamp-on messages as feedback during ABS diagnostic procedures. The indicator remains illuminated until the cluster receives a lamp-off message from the CAB, or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Park Brake Switch Input - Each time the cluster detects ground on the park brake switch sense circuit (park brake switch closed = park brake applied or not fully released) while the ignition switch is in the On position, the brake indicator flashes on and off. The indicator continues to flash until the park brake switch sense input to the cluster is an open circuit (park brake switch open = park brake fully released), or until the ignition switch is turned to the Off position, whichever occurs first.
  4. Actuator Test - Each time the instrument cluster is put through the actuator test, the brake indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The park brake switch on the park brake pedal mechanism provides a hard wired ground input to the instrument cluster circuitry through the park brake switch sense circuit whenever the park brake is applied or not fully released. The CAB continually monitors the ABS system circuits and sensors, including the brake fluid level switch on the brake master cylinder reservoir, to decide whether the system is in good operating condition. The CAB then sends the proper lamp-on or lamp-off messages to the instrument cluster. If the CAB sends a lamp-on message after the bulb test, it indicates that the CAB has detected a brake hydraulic system malfunction and/or that the ABS system has become inoperative. The CAB will store a Diagnostic Trouble Code (DTC) for any malfunction it detects.

For further diagnosis of the brake indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) . The park brake switch input to the instrument cluster may be diagnosed using conventional diagnostic tools and methods. Refer to the appropriate wiring information. For proper diagnosis of the brake fluid level switch, the ABS, the CAB, the CAN data bus, or the electronic message inputs to the instrument cluster that control the brake indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

The cargo lamp indicator gives an indication to the vehicle operator when the exterior cargo lamp is illuminated. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming, a hard wired multiplex input received by the cluster from the cargo lamp switch on the headlamp dimmer switch mux circuit, and electronic unlock request messages received from the optional Sentry Key REmote Entry (SKREEM) module.

The cargo lamp indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the cargo lamp indicator for the following reasons

  1. Cargo Lamp-On Input - Each time the cluster detects a cargo lamp-on input from the headlamp switch on the headlamp dimmer switch mux circuit, the cargo lamp and the cargo lamp indicator will be illuminated. The cargo lamp and indicator remain illuminated until the cluster receives a cargo lamp-off input from the headlamp switch, until the cluster has completed an interior lamps load shed (about five minutes), or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Actuator Test - Each time the cluster is put through the actuator test, the cargo lamp indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster continually monitors the headlamp dimmer switch circuit to determine the proper interior lamps features and panel lamps illumination levels to provide. The cluster then energizes and de-energizes a low side driver circuit to control the exterior cargo lamp. Each time the instrument cluster energizes the cargo lamp driver and the ignition switch is in the On or Start positions, the cluster also turns on the cargo lamp indicator. For further diagnosis of the cargo lamp indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the cargo lamp or the headlamp switch inputs to the instrument cluster that control the cargo lamp indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 6

Scheme 6: DESCRIPTION

A charging indicator is standard equipment on all instrument clusters. This indicator is located near the upper edge of the instrument cluster, between the tachometer and the speedometer.

The charging indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Battery Charging Condition" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The charging indicator is serviced as a unit with the instrument cluster.

The charging indicator gives an indication to the vehicle operator when the electrical system voltage is too low or too high. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The charging indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the charging indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the charging indicator is illuminated by the instrument cluster for about two seconds as a bulb test.
  2. Voltage Low Message - Each time the cluster receives a message from the PCM indicating the electrical system voltage is low (less than about 11.5 volts is a charge fail condition), the charging indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating the electrical system voltage is normal (greater than about 12.0 volts, but less than 16.0 volts), or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Voltage High Message - Each time the cluster receives a message from the PCM indicating the electrical system voltage is high (greater than about 16.0 volts), the charging indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating the electrical system voltage is normal (less than about 15.5 volts, but greater than 11.5 volts), or until the ignition switch is turned to the Off position, whichever occurs first.
  4. Actuator Test - Each time the cluster is put through the actuator test, the charging indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the electrical system voltage to control the generator output. The PCM then sends the proper system voltage messages to the instrument cluster. If the instrument cluster turns on the charging indicator due to a charge fail or voltage high condition, it may indicate that the charging system requires service. For further diagnosis of the charging indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the charging system, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the charging indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 7

Scheme 7: DESCRIPTION

A cruise indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with the optional speed control system, this indicator is electronically disabled. The cruise indicator is located below the minor gauge set on the left side of the cluster.

The cruise indicator consists of a stencil-like cutout of the word "CRUISE" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A green Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the "CRUISE" text to appear in green through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board.

When the exterior lighting is turned On, the illumination intensity of the cruise indicator is dimmable, which is adjusted along with the cluster illumination lamp using the panel lamps dimmer thumbwheel on the headlamp switch. The cruise indicator is serviced as a unit with the instrument cluster.

The cruise indicator gives an indication to the vehicle operator when the speed control system is turned On, regardless of whether the speed control is engaged. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The cruise indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the cruise indicator for the following reasons

  1. Cruise Lamp-On Message - Each time the cluster receives a cruise lamp-on message from the PCM indicating the speed control system has been turned On, the cruise indicator is illuminated. The indicator remains illuminated until the cluster receives a cruise lamp-off message from the PCM or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Actuator Test - Each time the cluster is put through the actuator test, the cruise indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the speed control switches to determine the proper outputs to the speed control servo. The PCM then sends the proper cruise indicator lamp-on and lamp-off messages to the instrument cluster. For further diagnosis of the cruise indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the speed control system, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the cruise indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 8

Scheme 8: DESCRIPTION

A door ajar indicator is standard equipment on all instrument clusters. This indicator is located in the center of the speedometer, in the area below and right of the speedometer needle hub.

The door ajar indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Door(s) Ajar" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The door ajar indicator is serviced as a unit with the instrument cluster.

The door ajar indicator gives an indication to the vehicle operator that one or more of the passenger compartment doors may be open or not completely latched. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and hard wired inputs received by the cluster from the door ajar switches located in each door latch unit.

The door ajar indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will allow this indicator to operate whenever the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the door ajar indicator for the following reasons

  1. Door Ajar Switch Input - Each time the cluster detects ground on any one of the door ajar switch sense circuits (door ajar switch closed = door is open or not completely latched) the door ajar indicator will be illuminated. The indicator remains illuminated until all of the door ajar switch sense inputs to the cluster are an open circuit (door ajar switch open = door fully closed), until the cluster has completed an interior lamps load shed (about five minutes), or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Actuator Test - Each time the cluster is put through the actuator test, the door ajar indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster continually monitors the door ajar switches to determine the status of the doors. For further diagnosis of the door ajar indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the door ajar switches and circuits, refer to the appropriate wiring information.

Scheme 9

Scheme 9: DESCRIPTION

An engine coolant temperature gauge is standard equipment on all instrument clusters. This gauge is part of the minor gauge set with the fuel gauge located on the left side of the instrument cluster, just left of the speedometer. The gauge consists of a movable gauge needle or pointer controlled by the instrument cluster circuitry and a fixed 90 degree gauge scale on the cluster overlay that reads bottom-to-top from "C" (or Cold) to "H" (or Hot). An International Control and Display Symbol icon for "Engine Coolant Temperature" is located on the cluster overlay, directly below the bottom end of the scale.

The engine coolant temperature gauge graphics are black against a white field except for a single red graduation at the high end of the gauge scale, making them clearly visible within the instrument cluster in daylight. When illuminated from behind by the panel lamps dimmer controlled cluster illumination lighting with the exterior lamps turned On, the white gauge dial face appears blue-green with the black graphics silhouetted against the illuminated background and the red graphics and the red gauge needle still appear red. Gauge illumination is provided by an integral electro-luminescent lamp that is serviced as a unit with the instrument cluster. The engine coolant temperature gauge is serviced as a unit with the instrument cluster.

The engine coolant temperature gauge gives an indication to the vehicle operator of the engine coolant temperature. This gauge is controlled by the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The engine coolant temperature gauge is an air core magnetic unit that receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the On or Start positions. The cluster is programmed to move the gauge needle back to the low end of the scale after the ignition switch is turned to the Off position. The instrument cluster circuitry controls the gauge needle position and provides the following features

  1. Engine Temperature Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is between the low end of normal [about 54° C (130° F)] and the high end of normal [about 122° C (252° F)], the gauge needle is moved to the actual relative temperature position on the gauge scale.
  2. Engine Temperature Low Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is below the low end of normal [about 54° C (130° F)], the gauge needle is held at the "C" increment at low end of the gauge scale. The gauge needle remains at the low end of the gauge scale until the cluster receives a message from the PCM indicating that the engine temperature is above about 54° C (130° F), or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Engine Temperature High Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is above about 122° C (252° F), the gauge needle is moved into the red zone on the gauge scale, the engine temperature indicator is illuminated, and a single chime tone is sounded. The gauge needle remains in the red zone and the engine temperature indicator remains illuminated until the cluster receives a message from the PCM indicating that the engine temperature is below about 122° C (252° F), or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the engine temperature indicator is cycled off and then on again by the appropriate engine temperature messages from the PCM.
  4. Communication Error - If the cluster fails to receive an engine temperature message, it will hold the gauge needle at the last indication for about five seconds or until the ignition switch is turned to the Off position, whichever occurs first. After five seconds, the cluster will move the gauge needle to the low end of the gauge scale.
  5. Actuator Test - Each time the cluster is put through the actuator test, the engine coolant temperature gauge needle will be swept to several calibration points on the gauge scale in a prescribed sequence in order to confirm the functionality of the gauge and the cluster control circuitry.

The PCM continually monitors the engine coolant temperature sensor to determine the engine operating temperature. The PCM then sends the proper engine coolant temperature messages to the instrument cluster. For further diagnosis of the engine coolant temperature gauge or the instrument cluster circuitry that controls the gauge, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) . If the instrument cluster turns on the engine temperature indicator due to a high engine temperature gauge reading, it may indicate that the engine or the engine cooling system requires service.

For proper diagnosis of the engine coolant temperature sensor, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the engine coolant temperature gauge, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 10

Scheme 10: DESCRIPTION

An engine temperature indicator is standard equipment only on all instrument clusters. This indicator is located near the upper edge of the instrument cluster, between the minor gauge set and the speedometer.

The engine temperature indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Engine Coolant Temperature" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The engine temperature indicator is serviced as a unit with the instrument cluster.

The engine temperature indicator gives an indication to the vehicle operator when the engine temperature gauge reading reflects a condition requiring immediate attention. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The engine temperature indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the engine temperature indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the engine temperature indicator is illuminated for about two seconds as a bulb test. The entire bulb test is a function of the PCM.
  2. Engine Temperature High Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is above about 122° C (252° F), the engine temperature indicator will be illuminated and a single chime tone is sounded. The indicator remains illuminated until the cluster receives a message from the PCM indicating that the engine coolant temperature is below about 119° C (246° F), or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the engine temperature indicator is cycled off and then on again by the appropriate engine temperature messages from the PCM.
  3. Actuator Test - Each time the cluster is put through the actuator test, the engine temperature indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the engine coolant temperature sensor to determine the engine operating temperature. The PCM then sends the proper engine coolant temperature messages to the instrument cluster. For further diagnosis of the engine temperature indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) . If the instrument cluster turns on the engine temperature indicator due to a high engine temperature gauge reading, it may indicate that the engine or the engine cooling system requires service.

For proper diagnosis of the engine coolant temperature sensor, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the engine temperature indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 11

Scheme 11: DESCRIPTION

An Electronic Throttle Control (ETC) indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with the optional 5.7 liter engine, this indicator is electronically disabled. This indicator is located in the center of the speedometer, in the area to the right of the speedometer needle hub.

The ETC indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Electronic Throttle Control" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The ETC indicator is serviced as a unit with the instrument cluster.

The Electronic Throttle Control (ETC) indicator gives an indication to the vehicle operator when the ETC system is faulty or inoperative. The ETC indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The ETC indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the ETC indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the ETC indicator is illuminated for about fifteen seconds. The entire bulb test is a function of the PCM.
  2. ETC Lamp-On Message - Each time the cluster receives a lamp-on message from the PCM, the ETC indicator will be illuminated. The indicator can be flashed on and off, or illuminated solid, as dictated by the PCM message. The indicator remains illuminated solid or continues to flash for about twelve seconds or until the cluster receives a lamp-off message from the PCM, whichever is longer. If the indicator is illuminated solid with the engine running the vehicle will usually remain drivable. If the indicator is flashing with the engine running the vehicle may require towing. A flashing indicator means the ETC system requires immediate service.
  3. Actuator Test - Each time the cluster is put through the actuator test, the ETC indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry. The actuator test illumination of the ETC indicator is a function of the PCM.

The PCM continually monitors the ETC system circuits and sensors to decide whether the system is in good operating condition. The PCM then sends the proper lamp-on or lamp-off messages to the instrument cluster. If the PCM sends a lamp-on message after the bulb test, it indicates that the PCM has detected an ETC system malfunction and/or that the ETC system is inoperative. The PCM will store a Diagnostic Trouble Code (DTC) for any malfunction it detects. Each time the ETC indicator fails to illuminate due to an open or short in the cluster ETC indicator circuit, the cluster sends a message notifying the PCM of the condition, the instrument cluster and the PCM will each store a DTC.

For proper diagnosis of the ETC system, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the ETC indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 12

Scheme 12: DESCRIPTION

A fog lamp indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with optional fog lamps, this indicator is electronically disabled. This indicator is located near the upper edge of the instrument cluster, between the minor gauge set and the speedometer.

The fog lamp indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Front Fog Light" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A green Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in green through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The fog lamp indicator is serviced as a unit with the instrument cluster.

The fog lamp indicator gives an indication to the vehicle operator whenever the optional fog lamps are illuminated. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Front Control Module (FCM) (also known as the Integrated Power Module/IPM) over the Controller Area Network (CAN) data bus.

The fog lamp indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will allow this indicator to operate whenever the instrument cluster receives a battery current input on the fused B(+) circuit. Therefore, the LED can be illuminated regardless of the ignition switch position. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the fog lamp indicator for the following reasons

  1. Fog Lamp-On Message - Each time the cluster receives a fog lamp-on message from the FCM indicating the fog lamp relay is energized, the fog lamp indicator will be illuminated. The indicator remains illuminated until the cluster receives a fog lamp-off message from the FCM.
  2. Actuator Test - Each time the cluster is put through the actuator test, the fog lamp indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster continually monitors a hard wired input from the headlamp switch to determine the selected fog lamp switch status. The instrument cluster then sends the proper fog lamp-on and lamp-off messages to the FCM over the CAN data bus. The FCM activates the fog lamp relay then sends the proper fog lamp indicator lamp-on and lamp-off messages to the instrument cluster. For further diagnosis of the fog lamp indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the fog lamp system, the FCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the fog lamp indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 13

Scheme 13: DESCRIPTION

A fuel gauge is standard equipment on all instrument clusters. This gauge is part of the minor gauge set with the engine coolant temperature gauge located on the left side of the instrument cluster, just left of the speedometer. This gauge consists of a movable gauge needle or pointer controlled by the instrument cluster circuitry and a fixed 90 degree gauge scale on the cluster overlay that reads bottom-to-top from "E" (or Empty) to "F" (or Full). An International Control and Display Symbol icon for "Fuel" is located on the cluster overlay, in the center of the gauge directly below the bottom end of the scale. An arrowhead pointed to the left side of the vehicle is imprinted on the cluster overlay next to the "Fuel" icon on the gauge to provide the driver with a reminder as to the location of the fuel filler access.

The fuel gauge graphics are black against a white field except for a single red graduation at the low end of the gauge scale, making them clearly visible within the instrument cluster in daylight. When illuminated from behind by the panel lamps dimmer controlled cluster illumination lighting with the exterior lamps turned On, the white gauge dial face appears blue-green with the black graphics silhouetted against the illuminated background and the red graphics and the red gauge needle still appear red. Gauge illumination is provided by an integral electro-luminescent lamp that is serviced as a unit with the instrument cluster. The fuel gauge is serviced as a unit with the instrument cluster.

The fuel gauge gives an indication to the vehicle operator of the level of fuel in the fuel tank. This gauge is controlled by the instrument cluster circuit board based upon cluster programming and a hard wired input received by the cluster from the fuel level sending unit on the fuel pump module in the fuel tank.

The fuel gauge is an air core magnetic unit that receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the On or Start positions. The cluster is programmed to move the gauge needle back to the low end of the scale after the ignition switch is turned to the Off position. The instrument cluster circuitry controls the gauge needle position and provides the following features

  1. Fuel Level Sending Unit Input - The cluster provides a constant current source to the fuel level sending unit and monitors a return input on a fuel level sense circuit. The resistance through the fuel level sending unit increases as the fuel level falls and decreases as the fuel level rises causing changes in the sense input voltage. The cluster programming applies an algorithm to calculate the proper fuel gauge needle position based upon the fuel level sense input, then moves the gauge needle to the proper relative position on the gauge scale. This algorithm is used to dampen gauge needle movement against the negative effect that fuel sloshing within the fuel tank can have on accurate inputs from the fuel tank sending unit to the cluster.
  2. Less Than Fourteen Percent Tank Full Input - Each time the fuel level sense input to the cluster indicates the fuel tank is about fourteen percent full or less for ten consecutive seconds and the vehicle speed is zero, or for sixty consecutive seconds and the vehicle speed is greater than zero, the gauge needle is moved to about the one-sixteenth graduation on the gauge scale, the low fuel indicator is illuminated, and a single chime tone is sounded. The low fuel indicator remains illuminated until the fuel level sense input indicates that the fuel tank is greater than about seventeen percent full for ten consecutive seconds and the vehicle speed is zero, or for sixty consecutive seconds and the vehicle speed is greater than zero, or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the low fuel indicator is cycled off and then on again by the appropriate inputs from the fuel level sending unit.
  3. Less Than Empty Stop Input - Each time the cluster receives a fuel level sense input that indicates the fuel level in the fuel tank is less than the Empty gauge needle stop position, the gauge needle is moved to the low end of the gauge scale and the low fuel indicator is illuminated immediately. This input would indicate that the fuel level sense input to the cluster is a short circuit.
  4. More Than Full Stop Input - Each time the cluster receives a fuel level sense input that indicates the fuel level in the fuel tank is more than the Full gauge needle stop position, the gauge needle is moved to the low end of the gauge scale and the low fuel indicator is illuminated immediately. This input would indicate that the fuel level sense input to the cluster is an open circuit.
  5. Actuator Test - Each time the cluster is put through the actuator test, the fuel gauge needle will be swept to several calibration points on the gauge scale in a prescribed sequence in order to confirm the functionality of the gauge and the cluster control circuitry.

The instrument cluster continually monitors the fuel tank sending unit to determine the level of fuel in the fuel tank. The cluster then sends the proper fuel level messages to other electronic modules in the vehicle over the Controller Area Network (CAN) data bus. For further diagnosis of the fuel gauge or the instrument cluster circuitry that controls the gauge, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the fuel tank sending unit, the CAN data bus, or the electronic fuel level message outputs of the instrument cluster, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 14

Scheme 14: DESCRIPTION

An electronic automatic transmission gear selector indicator is standard factory-installed equipment on this model. However, on vehicles not equipped with an optional automatic transmission, this indicator is electronically disabled. The gear selector indicator information is displayed in an electronic, blue-green odometer/trip odometer Vacuum-Fluorescent Display (VFD) unit. This VFD unit is soldered onto the cluster electronic circuit board and is visible through a window with a smoked clear lens located below the tachometer in the lower right area of the cluster overlay. The dark lens over the VFD prevents the indicator from being clearly visible when it is not illuminated.

The odometer/trip odometer VFD displays the following gear selector indicator characters from left to right: "P," "R," "N," "D," "2," and "1." Respectively, these characters represent the park, reverse, neutral, drive, second gear, and first gear positions of the transmission gear selector lever on the steering column. The VFD illuminates a rectangular box around the character that represents the currently selected lever position.

During daylight hours (exterior lamps are Off) the odometer/trip odometer VFD is illuminated at full brightness for clear visibility. At night (exterior lamps are On), the VFD lighting level is adjusted with the other cluster illumination lamps using the panel lamps dimmer thumbwheel on the headlamp switch. However, a "Parade" mode position of the panel lamps dimmer thumbwheel allows the VFD to be illuminated at full brightness if the exterior lamps are turned On during daylight hours. The odometer/trip odometer VFD is serviced as a unit with the instrument cluster.

The electronic gear selector indicator gives an indication to the vehicle operator of the transmission gear that has been selected with the automatic transmission gear selector lever. This indicator is controlled by the instrument cluster circuit board based upon cluster programming and electronic messages received from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The gear selector indicator information is displayed by the odometer/trip odometer Vacuum Fluorescent Display (VFD) unit soldered onto the instrument cluster electronic circuit board, and the VFD will not display the gear selector indicator information after the ignition switch is turned to the Off position. Each time the cluster is disconnected from battery current for more than about five minutes, it must configure itself for the automatic transmission model that is in the vehicle once it is reconnected to battery current. The instrument cluster circuitry operates the gear selector indicator to provide the following features

  1. Selected Gear Message - Each time the cluster receives a selected gear message from the PCM, a box will be illuminated around the appropriate character in the gear selector indicator. The box will remain illuminated until the cluster receives a different selected gear message, or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Communication Error - If the cluster fails to receive a selected gear message from the PCM within three seconds, the instrument cluster circuitry will display all gear selector positions boxed (selected) until a valid selected gear message is received or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Actuator Test - Each time the cluster is put through the actuator test, the odometer/trip odometer VFD will display all of its characters at once, then step through each character segment individually during the VFD portion of the test to confirm the functionality of the VFD and the cluster control circuitry.

The PCM continually monitors a hard wired multiplex input from the Transmission Range Sensor (TRS), then sends the proper selected gear messages to the instrument cluster. For further diagnosis of the gear selector indicator or the instrument cluster circuitry that controls this function, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the TRS, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the gear selector indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 15

Scheme 15: DESCRIPTION

A high beam indicator is standard equipment on all instrument clusters. This indicator is located near the upper edge of the instrument cluster, between the minor gauge set and the speedometer.

The high beam indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "High Beam" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A blue Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in blue through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The high beam indicator is serviced as a unit with the instrument cluster.

The high beam indicator gives an indication to the vehicle operator whenever the headlamp high beams are illuminated. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and a hard wired multiplex input received by the cluster from the headlamp beam select switch circuitry of the multi-function switch on the washer/beam select switch mux circuit.

The high beam indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will allow this indicator to operate whenever the instrument cluster receives a battery current input on the fused B(+) circuit. Therefore, the LED can be illuminated regardless of the ignition switch position. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the high beam indicator for the following reasons

  1. High Beam Headlamps-On Input - Each time the cluster detects a high beam headlamps-on input from the headlamp beam select switch circuitry of the multi-function switch on the washer/beam select switch mux circuit, the headlamp high beams and the high beam indicator will be illuminated. The headlamp high beams and the high beam indicator remain illuminated until the cluster receives a high beam headlamps-off input from the multi-function switch, or until the exterior lamp load shedding (battery saver) timed interval expires, whichever occurs first.
  2. Actuator Test - Each time the cluster is put through the actuator test, the high beam indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster continually monitors the headlamp switch and the multi-function switch to determine the proper headlamp low beam and high beam control. The instrument cluster then sends the proper low beam and high beam lamp-on and lamp-off messages to the Front Control Module (FCM) over the Controller Area Network (CAN) data bus and turns the high beam indicator on or off accordingly. For further diagnosis of the high beam indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the headlamps, or the headlamp switch and multi-function switch inputs to the instrument cluster that control the high beam indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 16

Scheme 16: DESCRIPTION

A low fuel indicator is standard equipment on all instrument clusters. This indicator is located near the upper edge of the instrument cluster, between the minor gauge set and the speedometer.

The low fuel indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Fuel" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The low fuel indicator is serviced as a unit with the instrument cluster.

The low fuel indicator gives an indication to the vehicle operator when the level of fuel in the fuel tank becomes low. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and a hard wired input received by the cluster from the fuel level sending unit on the fuel pump module in the fuel tank.

The low fuel indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the low fuel indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the low fuel indicator is illuminated for about two seconds as a bulb test.
  2. Less Than Fourteen Percent Tank Full Input - The cluster provides a constant current source to the fuel level sending unit and monitors a return input on a fuel level sense circuit. The resistance through the fuel level sending unit increases as the fuel level falls and decreases as the fuel level rises causing changes in the sense input voltage. Each time the fuel level sense input to the cluster indicates the fuel tank is about fourteen percent full or less for ten consecutive seconds and the vehicle speed is zero, or for sixty consecutive seconds and the vehicle speed is greater than zero, the fuel gauge needle is moved to about the one-sixteenth graduation on the gauge scale, the low fuel indicator is illuminated, and a single chime tone is sounded. The low fuel indicator remains illuminated until the fuel level sense input indicates that the fuel tank is greater than about seventeen percent full for ten consecutive seconds and the vehicle speed is zero, or for sixty consecutive seconds and the vehicle speed is greater than zero, or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the low fuel indicator is cycled off and then on again by the appropriate inputs from the fuel level sending unit.
  3. Less Than Empty Stop Input - Each time the cluster receives a fuel level sense input that indicates the fuel level in the fuel tank is less than the Empty gauge needle stop position, the gauge needle is moved to the low end of the gauge scale and the low fuel indicator is illuminated immediately. This input would indicate that the fuel level sense input to the cluster is a short circuit.
  4. More Than Full Stop Input - Each time the cluster receives a fuel level sense input that indicates the fuel level in the fuel tank is more than the Full gauge needle stop position, the gauge needle is moved to the low end of the gauge scale and the low fuel indicator is illuminated immediately. This input would indicate that the fuel level sense input to the cluster is an open circuit.
  5. Actuator Test - Each time the cluster is put through the actuator test, the low fuel indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster continually monitors the fuel tank sending unit to determine the level of fuel in the fuel tank. The cluster then sends the proper fuel level messages to other electronic modules in the vehicle over the Controller Area Network (CAN) data bus. For further diagnosis of the low fuel indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the fuel tank sending unit, the CAN data bus, or the electronic fuel level message outputs of the instrument cluster, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 17

Scheme 17: DESCRIPTION

A low oil pressure indicator is standard equipment on all instrument clusters. This indicator is located near the upper edge of the instrument cluster, between the tachometer and the speedometer.

The low oil pressure indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Engine Oil" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The low oil pressure indicator is serviced as a unit with the instrument cluster.

The low oil pressure indicator gives an indication to the vehicle operator when the engine oil pressure reading reflects a condition requiring immediate attention. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The low oil pressure indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the low oil pressure indicator for the following reasons

  1. Engine Oil Pressure Low Message - Each time the cluster receives a message from the PCM indicating the engine oil pressure is about 6.9 kPa (1 psi) or lower, the low oil pressure indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating that the engine oil pressure is above about 6.9 kPa (1 psi), or until the ignition switch is turned to the Off position, whichever occurs first. The cluster will only turn the indicator on in response to an engine oil pressure low message if the engine speed is greater than zero.
  2. Actuator Test - Each time the cluster is put through the actuator test, the low oil pressure indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the engine oil pressure sensor to determine the engine oil pressure. The PCM then sends the proper engine oil pressure messages to the instrument cluster. For further diagnosis of the low oil pressure indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the engine oil pressure sensor, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the low oil pressure indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 18

Scheme 18: DESCRIPTION

A Malfunction Indicator Lamp (MIL) is standard equipment on all instrument clusters. This indicator is located in the center of the speedometer, in the area to the left of the speedometer needle hub.

The MIL consists of a stencil-like cutout of the International Control and Display Symbol icon for "Engine" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The MIL is serviced as a unit with the instrument cluster.

The Malfunction Indicator Lamp (MIL) gives an indication to the vehicle operator when the Powertrain Control Module (PCM) has recorded a Diagnostic Trouble Code (DTC) for an On-Board Diagnostics II (OBDII) emissions-related circuit or component malfunction. The MIL is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the PCM over the Controller Area Network (CAN) data bus.

The MIL Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the MIL for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the indicator is illuminated for about fifteen seconds as a bulb test. The entire bulb test is a function of the PCM.
  2. MIL Lamp-On Message - Each time the cluster receives a MIL lamp-on message from the PCM, the indicator will be illuminated. The indicator can be flashed on and off, or illuminated solid, as dictated by the PCM message. For some DTC's, if a problem does not recur, the PCM will send a lamp-off message automatically. Other DTC's may require that a fault be repaired and the PCM be reset before a lamp-off message will be sent. For more information on the PCM, and the DTC set and reset parameters, «(Refer to EMISSIONS CONTROL - OPERATION)»(ref-247654-S06133881702007020100000) .
  3. Communication Error - If the cluster receives no messages from the PCM for ten consecutive message cycles, the MIL is illuminated by the instrument cluster to indicate a loss of bus communication. The indicator remains controlled and illuminated by the cluster until a valid message is received from the PCM.
  4. Actuator Test - Each time the cluster is put through the actuator test, the MIL indicator will be turned on during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the fuel and emissions system circuits and sensors to decide whether the system is in good operating condition. The PCM then sends the proper lamp-on or lamp-off messages to the instrument cluster. For further diagnosis of the MIL or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) . If the instrument cluster turns on the MIL after the bulb test, it may indicate that a malfunction has occurred and that the fuel and emissions systems may require service.

For proper diagnosis of the fuel and emissions systems, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the MIL, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 19

Scheme 19: DESCRIPTION

An odometer and trip odometer are standard equipment in all instrument clusters. The odometer, trip odometer, and engine hours information are displayed in a common electronic, blue-green Vacuum-Fluorescent Display (VFD) unit. This VFD unit is soldered onto the cluster electronic circuit board and is visible through a window with a smoked clear lens located below the tachometer in the lower right area of the cluster overlay. The dark lens over the VFD prevents the indicator from being clearly visible when it is not illuminated.

The odometer, trip odometer, and engine hours information are not displayed simultaneously. The trip odometer reset switch on the instrument cluster circuit board toggles the display between odometer and trip odometer modes by depressing the odometer/trip odometer switch button that extends through the lower edge of the cluster lens, just left of the minor gauge set. When the trip odometer information is displayed, the word "TRIP" is also illuminated in the lower right corner of the odometer/trip odometer VFD in a blue-green color and at the same lighting level as the trip odometer information. The engine hours information replaces the selected odometer or trip odometer information whenever the ignition switch is in the On position and the engine is not running.

The odometer, trip odometer, and engine hours information is stored in the instrument cluster memory. This information can be increased when the proper inputs are provided to the instrument cluster, but the information cannot be decreased. The odometer can display values up to 999,999 kilometers (999,999 miles). The odometer latches at these values, and will not roll over to zero. The trip odometer can display values up to 999.9 kilometers (999.9 miles) before it rolls over to zero. Engine hours are displayed in the format, "hr9999". The cluster will accumulate values up to 9,999 hours before the display rolls over to zero.

The odometer display does not have a decimal point and will not show values less than a full unit (kilometer or mile), while the trip odometer display does have a decimal point and will show tenths of a unit (kilometer or mile). The unit of measure (kilometers or miles) for the odometer and trip odometer display is not shown in the VFD. The unit of measure for the instrument cluster odometer/trip odometer is selected at the time that it is manufactured, and cannot be changed. The odometer also has a "Rental Car" mode, which will illuminate the odometer information in the VFD whenever the driver side front door is opened with the ignition switch in the Off or Accessory positions.

During daylight hours (exterior lamps are Off) the odometer VFD is illuminated at full brightness for clear visibility. At night (exterior lamps are On), the VFD lighting level is adjusted with the other cluster illumination lamps using the panel lamps dimmer thumbwheel on the headlamp switch. However, a "Parade" mode position of the panel lamps dimmer thumbwheel allows the VFD to be illuminated at full brightness if the exterior lamps are turned On during daylight hours.

The odometer/trip odometer VFD, the trip odometer switch, and the trip odometer switch button are serviced as a unit with the instrument cluster.

The odometer and trip odometer give an indication to the vehicle operator of the distance the vehicle has traveled. The engine hours give an indication of the cumulative engine-on time. This indicator is controlled by the instrument cluster circuitry based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The odometer, trip odometer and engine hours information is displayed by the instrument cluster odometer/trip odometer Vacuum Fluorescent Display (VFD). The VFD will display the odometer information whenever any door is opened with the ignition switch in the Off or Accessory positions, and will display the last previously selected odometer or trip odometer information when the ignition switch is turned to the On or Start positions. The instrument cluster circuitry controls the VFD and provides the following features

  1. Odometer/Trip Odometer Display Toggling - Actuating the trip odometer reset switch button momentarily with the VFD illuminated will toggle the display between the odometer and trip odometer information. Each time the VFD is illuminated with the ignition switch in the On or Start positions, the display will automatically return to the last mode previously selected (odometer or trip odometer).
  2. Engine Hours Display Toggling - When the trip odometer reset switch button is pressed and held for longer than about six seconds with the ignition switch in the On position and the engine speed message from the PCM is zero, the trip odometer information will be momentarily displayed, then the engine hours information will be displayed. The VFD must be displaying the odometer information when the trip odometer reset switch button is pressed in order to toggle to the engine hours display. The engine hours will remain displayed for about thirty seconds, until the engine speed message is greater than zero, or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Trip Odometer Reset - When the trip odometer reset switch button is pressed and held for longer than about two seconds with the ignition switch in the On or Start positions, the trip odometer will be reset to 0.0 kilometers (miles). The VFD must be displaying the trip odometer information in order for the trip odometer information to be reset.
  4. "GASCAP" Message Display - On vehicles manufactured with a United States country code, each time the cluster receives an electronic message from the PCM indicating a monitored leak in the evaporative emissions system, the cluster replaces the displayed odometer/trip odometer value with the text message "GASCAP." This message serves as a reminder to the vehicle operator to check that the gas cap is properly installed and tightened, but could also indicate another source of air leakage in the on-board evaporative and vapor recovery emissions systems. Unless the leak is corrected, this message will latch and remain displayed during the current and each subsequent ignition cycle until the trip odometer reset button is pressed and released momentarily, which will revert the display to the odometer/trip odometer information that was last displayed for the remainder of that ignition cycle. Once the source of a leak has been corrected, either momentarily pressing the trip odometer reset button or cycling the ignition switch will unlatch the message and return the odometer/trip odometer to normal operation.
  5. Communication Error - If the cluster fails to receive a distance message during normal operation, it will hold and display the last data received until the ignition switch is turned to the Off position. If the cluster does not receive a distance message within one second after the ignition switch is turned to the On position, it will display the last distance message stored in the cluster memory. If the cluster is unable to display distance information due to an error internal to the cluster, the VFD will display "Error."
  6. Actuator Test - Each time the cluster is put through the actuator test, the odometer VFD will display all of its segments simultaneously, then step through each character segment individually during the VFD portion of the test to confirm the functionality of the VFD and the cluster control circuitry.

The PCM continually monitors the vehicle speed pulse information received from the vehicle speed sensor and engine speed pulse information received from the crankshaft position sensor, then sends the proper distance and engine speed messages to the instrument cluster. For further diagnosis of the odometer/trip odometer or the instrument cluster circuitry that controls these functions, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the vehicle speed sensor, the crankshaft position sensor, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the odometer/trip odometer, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 20

Scheme 20: DESCRIPTION

A seatbelt indicator is standard equipment on all instrument clusters. This indicator is located near the upper edge of the instrument cluster, between the minor gauge set and the speedometer.

The seatbelt indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Seat Belt" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The seatbelt indicator is serviced as a unit with the instrument cluster.

The seatbelt indicator gives an indication to the vehicle operator of the status of the driver side front seatbelt. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and a hard wired input from the seatbelt switch in the driver side front seatbelt retractor through the seat belt indicator driver circuit.

The seatbelt indicator also includes a programmable enhanced seatbelt reminder or "beltminder" feature that is enabled when the vehicle is shipped from the factory. This beltminder feature can be disabled and enabled by the customer using a specific programming event sequence, or by the dealer using a diagnostic scan tool.

The seatbelt indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the seatbelt indicator for the following reasons

  1. Seatbelt Reminder Function - Each time the cluster receives a battery current input on the fused ignition switch output (run-start) circuit, the indicator will be illuminated as a seatbelt reminder for about six seconds, or until the ignition switch is turned to the Off position, whichever occurs first. This reminder function will occur regardless of the status of the seatbelt switch input to the cluster.
  2. Driver Side Front Seatbelt Not Buckled - Beltminder Active - Following the seatbelt reminder function, each time the cluster detects an open circuit on the seat belt indicator driver circuit (seatbelt switch open = seatbelt unbuckled) with the ignition switch in the Start or On positions, the indicator will be illuminated. In addition, if the driver side front seat belt remains unbuckled about sixty seconds after the conclusion of the seatbelt reminder function with the vehicle speed greater than about 8 kilometers-per-hour (5 miles-per-hour), the seatbelt indicator will begin to cycle between flashing on and off for three seconds, then lighting solid for two seconds. The seatbelt indicator will continue to cycle between flashing and solid illumination for thirteen complete cycles, until the seat belt indicator driver input to the cluster is closed to ground (seatbelt switch closed = seatbelt buckled), or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Driver Side Front Seatbelt Not Buckled - Beltminder Inactive - Following the seatbelt reminder function, each time the cluster detects an open circuit on the seat belt indicator driver circuit (seatbelt switch open = seatbelt unbuckled) with the ignition switch in the Start or On positions, the indicator will be illuminated. The seatbelt indicator remains illuminated until the seat belt indicator driver input to the cluster is closed to ground (seatbelt switch closed = seatbelt buckled), or until the ignition switch is turned to the Off position, whichever occurs first.
  4. Airbag Indicator Backup - If the instrument cluster detects a fault in the airbag indicator circuit it will send a message indicating the fault to the Occupant Restraint Controller (ORC), then flash the seatbelt indicator on and off. The cluster will continue to flash the seatbelt indicator until the airbag indicator circuit fault is resolved, or until the ignition switch is turned to the Off position, whichever occurs first.
  5. Actuator Test - Each time the cluster is put through the actuator test, the seatbelt indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The seatbelt switch is connected in series between ground and the seat belt indicator driver input to the instrument cluster. The seatbelt switch input to the instrument cluster circuitry may be diagnosed using conventional diagnostic tools and methods. Refer to the appropriate wiring information.

For further diagnosis of the seatbelt indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

The security indicator gives an indication to the vehicle operator when the Vehicle Theft Security System (VTSS) is arming or is armed. On models equipped with the Sentry Key Immobilizer System (SKIS), the security indicator also gives an indication to the vehicle operator of the status of the SKIS. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming, hard wired inputs to the cluster from the various security system components, and electronic messages received by the cluster from the Sentry Key REmote Entry Module (SKREEM) over the Controller Area Network (CAN) data bus.

The security indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will allow this indicator to operate whenever the instrument cluster receives a battery current input on the fused B(+) circuit. Therefore, the LED can be illuminated regardless of the ignition switch position. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the security indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the security indicator illuminates for about two seconds as a bulb test. The entire bulb test is a function of the SKREEM.
  2. VTSS Indication - During the sixteen second VTSS arming function, the cluster will flash the security indicator on and off repeatedly at a steady, fast rate to indicate that the VTSS is in the process of arming. Following successful VTSS arming, the cluster flashes the security indicator on and off continuously at a slower rate to indicate that the VTSS is armed. The security indicator continues flashing at the slower rate until the VTSS is disarmed or triggered. If the VTSS has alarmed and rearmed, the cluster will flash the security indicator at a steady, slow rate for about thirty seconds after the VTSS is disarmed.
  3. SKIS Lamp-On Message - Each time the cluster receives a SKIS lamp-on message from the SKREEM, the security indicator will be illuminated. The indicator can be flashed on and off, or illuminated solid, as dictated by the SKREEM message. The indicator remains illuminated solid or continues to flash until the cluster receives a SKIS lamp-off message from the SKREEM, or until the ignition switch is turned to the Off position, whichever occurs first. For more information on the SKIS and the security indicator control parameters, «(Refer to ELECTRICAL/VEHICLE THEFT SECURITY/SENTRY KEY IMMOBILIZER SYSTEM - OPERATION)»(ref-247619-S42765690302007020100000) .
  4. Communication Error - If the cluster receives no SKIS lamp-on or lamp-off messages from the SKREEM for ten consecutive message cycles, the security indicator is illuminated by the instrument cluster. The indicator remains controlled and illuminated by the cluster until a valid SKIS lamp-on or lamp-off message is received from the SKREEM.
  5. Actuator Test - Each time the instrument cluster is put through the actuator test, the security indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster circuitry controls the security indicator whenever the ignition switch is in the Off position and the VTSS is arming, armed, or alarming. Whenever the ignition switch is in the On or Start positions, the SKREEM performs a self-test to decide whether the SKIS is in good operating condition and whether a valid key is present in the ignition lock cylinder. The SKREEM then sends the proper lamp-on or lamp-off messages to the instrument cluster. For further diagnosis of the security indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) . If the instrument cluster flashes the security indicator upon ignition On, or turns on the security indicator solid after the bulb test, it indicates that a SKIS malfunction has occurred or that the SKIS is inoperative.

For proper diagnosis of the VTSS, the SKIS, the SKREEM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the security indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 21

Scheme 21: DESCRIPTION

A service 4WD indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with the optional four-wheel drive system and electronically shifted transfer case, this indicator is electronically disabled. The service 4WD indicator is located below the minor gauge set on the left side of the cluster.

The service 4WD indicator consists of a stencil-like cutout of the text "SVC 4WD" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the "SVC 4WD" text to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The service 4WD indicator is serviced as a unit with the instrument cluster.

The service 4WD indicator gives an indication to the vehicle operator when the Front Control Module (FCM) (also known as the Integrated Power Module/IPM) has recorded a Diagnostic Trouble Code (DTC) for an electronic transfer case circuit or component malfunction. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the FCM over the Controller Area Network (CAN) data bus.

The service 4WD indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the service 4WD indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the service 4WD indicator is illuminated for about two seconds as a bulb test.
  2. Service 4WD Lamp-On Message - Each time the cluster receives a service 4WD lamp-on message from the FCM, the service 4WD indicator will be illuminated. The indicator remains illuminated until the cluster receives a service 4WD lamp-off message from the FCM, or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Communication Error - If the cluster receives no messages from the FCM for ten seconds, the service 4WD indicator is illuminated by the instrument cluster to indicate a loss of FCM communication. The indicator remains controlled and illuminated by the cluster until a valid message is received from the FCM.
  4. Actuator Test - Each time the cluster is put through the actuator test, the service 4WD indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The FCM continually monitors the electronic transfer case control circuits and transfer case shift motor/mode sensor assembly to determine the condition of the system. The FCM then sends the proper lamp-on or lamp-off messages to the instrument cluster. For further diagnosis of the service 4WD indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the FCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the service 4WD indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 22

Scheme 22: 4WD LOCK INDICATOR

A 4WD lock indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with the optional four-wheel drive system and electronically shifted transfer case, this indicator is electronically disabled. The 4WD lock indicator is located below the minor gauge set on the left side of the cluster.

The 4WD lock indicator consists of a stencil-like cutout of the text "4LOCK" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the "4LOCK" text to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board.

When the exterior lighting is turned On, the illumination intensity of the 4WD lock indicator is dimmable, which is adjusted along with the cluster illumination lamp using the panel lamps dimmer thumbwheel on the headlamp switch. The 4WD lock indicator is serviced as a unit with the instrument cluster.

Scheme 23

Scheme 23: 4WD LOW INDICATOR

A 4WD low indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with the optional four-wheel drive system and electronically shifted transfer case, this indicator is electronically disabled. The 4WD low indicator is located below the minor gauge set on the left side of the cluster.

The 4WD low indicator consists of a stencil-like cutout of the text "4LO" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the "4LO" text to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board.

When the exterior lighting is turned On, the illumination intensity of the 4WD low indicator is dimmable, which is adjusted along with the cluster illumination lamp using the panel lamps dimmer thumbwheel on the headlamp switch. The 4WD low indicator is serviced as a unit with the instrument cluster.

The speedometer gives an indication to the vehicle operator of the vehicle road speed. This gauge is controlled by the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The speedometer is an air core magnetic unit that receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the On or Start positions. The cluster is programmed to move the gauge needle back to the low end of the scale after the ignition switch is turned to the Off position. The instrument cluster circuitry controls the gauge needle position and provides the following features

  1. Vehicle Speed Message - Each time the cluster receives a vehicle speed message from the PCM it will calculate the correct vehicle speed reading and position the gauge needle at that relative speed position on the gauge scale. The cluster will receive a new vehicle speed message and reposition the gauge pointer accordingly about every 88 milliseconds. The gauge needle will continually be positioned at the relative vehicle speed position on the gauge scale until the vehicle stops moving, or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Communication Error - If the cluster fails to receive a speedometer message, it will hold the gauge needle at the last indication for about three seconds, or until the ignition switch is turned to the Off position, whichever occurs first. After three seconds, the gauge needle will return to the left end of the gauge scale.
  3. Actuator Test - Each time the cluster is put through the actuator test, the speedometer needle will be swept to several calibration points on the gauge scale in a prescribed sequence in order to confirm the functionality of the gauge and the cluster control circuitry.

The PCM continually monitors the vehicle speed sensor to determine the vehicle road speed. The PCM then sends the proper vehicle speed messages to the instrument cluster. For further diagnosis of the speedometer or the instrument cluster circuitry that controls the gauge, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the vehicle speed sensor, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the speedometer, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 24

Scheme 24: DESCRIPTION

A tachometer is standard equipment on all instrument clusters. The tachometer is located to the right side of the instrument cluster, just right of the speedometer. The tachometer consists of a movable gauge needle or pointer controlled by the instrument cluster circuitry and a fixed 210 degree scale on the gauge dial face that reads left-to-right from "0" to "7". The text "RPM X 1000" imprinted on the cluster overlay directly above the hub of the tachometer needle identifies that each number on the tachometer scale is to be multiplied by 1000 rpm.

The tachometer graphics are black against a white field, making them clearly visible within the instrument cluster in daylight. When illuminated from behind by the panel lamps dimmer controlled cluster illumination lighting with the exterior lamps turned On, the white gauge dial face appears blue-green with the black graphics silhouetted against the illuminated background and the red gauge needle still appears red. Gauge illumination is provided by an integral electro-luminescent lamp that is serviced as a unit with the instrument cluster. The tachometer is serviced as a unit with the instrument cluster.

The tachometer gives an indication to the vehicle operator of the engine speed. This gauge is controlled by the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The tachometer is an air core magnetic unit that receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the On or Start positions. The cluster is programmed to move the gauge needle back to the low end of the scale after the ignition switch is turned to the Off position. The instrument cluster circuitry controls the gauge needle position and provides the following features

  1. Engine Speed Message - Each time the cluster receives an engine speed message from the PCM it will calculate the correct engine speed reading and position the gauge needle at that relative speed position on the gauge scale. The cluster will receive a new engine speed message and reposition the gauge pointer accordingly about every 88 milliseconds. The gauge needle will continually be repositioned at the relative engine speed position on the gauge scale until the engine stops running, or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Communication Error - If the cluster fails to receive an engine speed message, it will hold the gauge needle at the last indication for about three seconds, or until the ignition switch is turned to the Off position, whichever occurs first. After three seconds, the gauge needle will return to the left end of the gauge scale.
  3. Actuator Test - Each time the cluster is put through the actuator test, the tachometer needle will be swept to several calibration points on the gauge scale in a prescribed sequence in order to confirm the functionality of the gauge and the cluster control circuitry.

The PCM continually monitors the crankshaft position sensor to determine the engine speed. The PCM then sends the proper engine speed messages to the instrument cluster. For further diagnosis of the tachometer or the instrument cluster circuitry that controls the gauge, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the crankshaft position sensor, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the tachometer, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 25

Scheme 25: DESCRIPTION

A tow/haul indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with the optional overdrive automatic transmission, this indicator is electronically disabled. The tow/haul indicator is located below the minor gauge set on the left side of the cluster.

The tow/haul indicator consists of a stencil-like cutout of the text "TOW/HAUL" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the "TOW/HAUL" text to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board.

When the exterior lighting is turned On, the illumination intensity of the tow/haul indicator is dimmable, which is adjusted along with the cluster illumination lamp using the panel lamps dimmer thumbwheel on the headlamp switch. The tow/haul indicator is serviced as a unit with the instrument cluster.

The tow/haul indicator gives an indication to the vehicle operator when the Off position of the tow/haul switch has been selected, disabling the electronically controlled overdrive feature of the automatic transmission. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The tow/haul indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the tow/haul indicator for the following reasons

  1. Tow/Haul Lamp-On Message - Each time the cluster receives a tow/haul lamp-on message from the PCM indicating that the Off position of the tow/haul switch has been selected, the indicator will be illuminated. The indicator remains illuminated until the cluster receives a tow/haul lamp-off message from the PCM, or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Actuator Test - Each time the cluster is put through the actuator test, the tow/haul indicator will be turned on, then off again during the LED portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the tow/haul switch to determine the proper outputs to the automatic transmission. The PCM then sends the proper lamp-on and lamp-off messages to the instrument cluster. For further diagnosis of the tow/haul indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the overdrive control system, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the tow/haul indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 26

Scheme 26: DESCRIPTION

A traction control indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with the optional Traction Control System (TCS), this indicator is electronically disabled. This indicator is located in the center of the speedometer, in the area above and to the right of the speedometer needle hub.

The traction control indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Stability - Anti-Spin" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The traction control indicator is serviced as a unit with the instrument cluster.

The traction control indicator gives an indication to the vehicle operator when the electronic Traction Control System (TCS) has been activated. This indicator is controlled by the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Controller Antilock Brake (CAB) over the Controller Area Network (CAN) data bus.

The traction control indicator is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the indicator will always be off when the ignition switch is in any position except On or Start. The indicator only illuminates when it is switched to ground by the instrument cluster circuitry. The instrument cluster will turn on the traction control indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the traction control indicator is illuminated for about four seconds as a bulb test. The entire bulb test is a function of the CAB.
  2. Traction Control Lamp-On Message - Each time the cluster receives a traction control lamp-on message from the CAB indicating that the TCS has been activated, the traction control indicator will be illuminated. The indicator remains illuminated until the cluster receives a traction control lamp-off message from the CAB, or until the ignition switch is turned to the Off position, whichever occurs first.
  3. Actuator Test - Each time the cluster is put through the actuator test, the traction control indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The CAB continually monitors the traction control switch to determine the proper outputs to the components of the Antilock Brake System (ABS). The CAB then sends the proper traction control lamp-on and lamp-off messages to the instrument cluster. For further diagnosis of the traction control indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the traction control switch, the ABS, the CAB, the CAN data bus, or the electronic message inputs to the instrument cluster that control the traction control indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 27

Scheme 27: DESCRIPTION

A transmission over-temperature indicator is standard equipment on all instrument clusters. However, on vehicles not equipped with an optional automatic transmission, this indicator is electronically disabled. This indicator is located in the center of the speedometer, in the area above and to the right of the speedometer needle hub.

The transmission over-temperature indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Transmission Temperature" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The transmission over-temperature indicator is serviced as a unit with the instrument cluster.

The transmission over-temperature indicator gives an indication to the vehicle operator when the transmission fluid temperature is excessive, which may lead to accelerated transmission component wear or failure. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The transmission over-temperature indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the transmission over-temperature indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the transmission over-temperature indicator is illuminated for about two seconds as a bulb test.
  2. Trans Over-Temp Lamp-On Message - Each time the cluster receives a trans over-temp lamp-on message from the PCM indicating that the transmission fluid temperature is 135° C (275° F) or higher, the indicator will be illuminated and a single chime tone is sounded. The indicator remains illuminated until the cluster receives a trans over-temp lamp-off message from the PCM, or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the transmission over-temperature indicator is cycled off and then on again by the appropriate trans over-temp messages from the PCM.
  3. Actuator Test - Each time the cluster is put through the actuator test, the transmission over-temperature indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the transmission temperature sensor to determine the transmission operating condition. The PCM then sends the proper trans over-temp lamp-on or lamp-off messages to the instrument cluster. If the instrument cluster turns on the transmission over-temperature indicator due to a high transmission oil temperature condition, it may indicate that the transmission and/or the transmission cooling system are being overloaded or that they require service. For further diagnosis of the transmission over-temperature indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the transmission temperature sensor, the PCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the transmission over-temperature indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 28

Scheme 28: DESCRIPTION

Two turn signal indicators, one right and one left, are standard equipment on all instrument clusters. The turn signal indicators are located near the upper edge of the instrument cluster, the right one is between the speedometer and the tachometer, and the left one is between the speedometer and the minor gauge set.

Each turn signal indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Turn Warning" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents these icons from being clearly visible when they are not illuminated. A green Light Emitting Diode (LED) behind each cutout in the opaque layer of the overlay causes the icon to appear in green through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The turn signal indicators are serviced as a unit with the instrument cluster.

The turn signal indicators give an indication to the vehicle operator that the turn signal (left or right indicator flashing) or hazard warning (both left and right indicators flashing) have been selected and are operating. These indicators are controlled by transistors on the instrument cluster electronic circuit board based upon the cluster programming, a hard wired multiplex input received by the cluster from the turn signal and hazard warning switch circuitry of the multi-function switch on the turn/hazard switch mux circuit, and electronic messages received from the Front Control Module (FCM) (also known as the Integrated Power Module/IPM) over the Controller Area Network (CAN) data bus.

Each turn signal indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will allow this indicator to operate whenever the instrument cluster receives a battery current input on the fused B(+) circuit. Therefore, each LED can be illuminated regardless of the ignition switch position. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the turn signal indicators for the following reasons

  1. Turn Signal-On Input - Each time the cluster detects a turn signal-on input from the turn signal switch circuitry of the multi-function switch on the turn/hazard switch mux circuit, it sends the appropriate electronic turn signal switch status messages to the FCM over the CAN data bus. The FCM responds to these messages by controlling a battery voltage output and the flash rate for either the right or left turn signal lamps. The FCM also sends the appropriate electronic messages back to the EMIC to control the illumination and flash rate of the right or left turn signal indicators, as well as to control the click rate of an electromechanical relay soldered onto the EMIC electronic circuit board that emulates the sound emitted by a conventional turn signal flasher. The turn signals and the turn signal indicators continue to flash on and off until the cluster receives a turn signal-off input from the multi-function switch, or until the ignition switch is turned to the Off position, whichever occurs first.
  2. Hazard Warning-On Input - Each time the cluster detects a hazard warning-on input from the hazard warning switch circuitry of the multi-function switch on the turn/hazard switch mux circuit, it sends the appropriate electronic hazard switch status messages to the FCM over the CAN data bus. The FCM responds to these messages by controlling a battery voltage output and the flash rate for each of the right and left turn signal lamps. The FCM also sends the appropriate electronic messages back to the EMIC to control the illumination and flash rate of the right and left turn signal indicators, as well as to control the click rate of an electromechanical relay soldered onto the EMIC electronic circuit board that emulates the sound emitted by a conventional hazard warning flasher. The turn signals and the turn signal indicators continue to flash on and off until the cluster receives a hazard warning-off input from the multi-function switch.
  3. Lamp Out Mode - The instrument cluster also sends electronic turn signal on and off messages to the FCM over the CAN data bus, and the FCM flashes the appropriate exterior turn signal lamps. If the FCM detects an inoperative turn signal lamp or circuit, it increases the flash rate for the remaining operative turn signals and sends an electronic message back to the instrument cluster. The instrument cluster then increases the flash rate of the turn signal indicator(s) and the clicking rate of the electromechanical relay to provide an indication of the problem to the vehicle operator.
  4. Actuator Test - Each time the cluster is put through the actuator test, the turn signal indicators will be turned on, then off again during the bulb check portion of the test to confirm the functionality of each LED and the cluster control circuitry.

The instrument cluster continually monitors the multi-function switch and electronic messages from the FCM to determine the proper turn signal and hazard warning system control. For further diagnosis of the turn signal indicators or the instrument cluster circuitry that controls the indicators, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the turn signal and hazard warning system, the multi-function switch, the FCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the turn signal indicators, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.

Scheme 29

Scheme 29: DESCRIPTION

A washer fluid indicator is standard equipment on all instrument clusters. This indicator is located in the center of the speedometer, in the area below and to the left of the speedometer needle hub.

The washer fluid indicator consists of a stencil-like cutout of the International Control and Display Symbol Icon for "Windscreen Washer Fluid Level" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. An amber Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the icon to appear in amber through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board. The washer fluid indicator is serviced as a unit with the instrument cluster.

The washer fluid indicator gives an indication to the vehicle operator that the fluid level in the washer reservoir is low. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Front Control Module (FCM) (also known as the Integrated Power Module/IPM or Power Distribution Center/PDC) over the Controller Area Network (CAN) data bus.

The washer fluid indicator is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the indicator will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the washer fluid indicator for the following reasons

  1. Bulb Test - Each time the ignition switch is turned to the On position the washer fluid indicator is illuminated for about two seconds as a bulb test.
  2. Washer Fluid Indicator Lamp-On Message - Each time the cluster receives a washer fluid indicator lamp-on message from the FCM indicating that a low washer condition has been detected for sixty consecutive seconds, the washer fluid indicator is illuminated and a single chime tone is sounded. The indicator remains illuminated until the cluster receives a washer fluid indicator lamp-off message for sixty consecutive seconds from the FCM or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the washer fluid indicator is cycled off and then on again by the appropriate washer fluid lamp messages from the FCM.
  3. Actuator Test - Each time the cluster is put through the actuator test, the washer fluid indicator will be turned on, then off again during the LED portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The FCM continually monitors the washer fluid level switch in the washer reservoir to determine the level of the washer fluid. The FCM then sends the proper lamp-on and lamp-off messages to the instrument cluster. For further diagnosis of the washer fluid indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL/INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING) .

For proper diagnosis of the washer fluid level switch, the FCM, the CAN data bus, or the electronic message inputs to the instrument cluster that control the washer fluid indicator, a diagnostic scan tool is required. Refer to the appropriate diagnostic information.