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HVAC Systems - Electrical Diagnostics: Overview Dodge Dakota III

Automatic HVAC System ~3085 words

Theory Of Operation

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value is less than the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value exceeds the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control monitors the door driver circuits during actuator operation for shorts to ground, shorts to battery, and shorts to other door driver circuits. If detected, the A/C Heater Control reports these types of faults as Control Circuit/Performance DTCs. It is important to note that Control Circuit/Performance DTCs do not indicate where or what type of short is present and that additional system testing is necessary to provide more details about the reported fault.

The A/C Heater Control drives the Blend Door Actuator via the (C61) Blend Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Blend Door Actuator via the (C61) Blend Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Blend Door Actuator via the (C61) Blend Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the location of the open circuit and the direction the actuator is moving when the open is present.

The A/C Heater Control drives the Recirculation Door Actuator via the (C32) Recirculation Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Recirculation Door Actuator via the (C32) Recirculation Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the location of the open circuit and the direction the actuator is moving when the open is present.

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value is less than the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value exceeds the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control drives the Blend Door Actuator via the (C61) Blend Door Driver circuit and the (C34) Common Door Driver circuit. The A/C Heater Control drives the Mode Door 1 (Floor to Panel) Actuator via the (C29) Mode Door 1 Driver circuit and the (C34) Common Door Driver circuit. The A/C Heater Control drives the Mode Door 2 (Floor to Defrost) Actuator via the (C801) Mode Door 2 Driver circuit and the (C34) Common Door Driver circuit. The A/C Heater Control drives the Recirculation Door Actuator via the (C32) Recirculation Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The switch input changes when the switch is pushed down. A stored DTC B1001 indicates that the A/C mode switch was stuck in a pushed position for more than two minutes, but has since returned to its normal state. An active DTC B1001 indicates that the A/C mode switch is stuck in a pushed position. An active DTC B1001 will also prevent proper switch and status indicator function as evidenced by not being able to turn the A/C status indicator either on if off or off if on.

The switch input changes when the switch is pushed down. A stored DTC B1016 indicates that the Rear Defrost mode switch was stuck in a pushed position for more than two minutes, but has since returned to its normal state. An active DTC B1016 indicates that the Rear Defrost mode switch is stuck in a pushed position. An active DTC B1016 will also prevent proper switch and status indicator function as evidenced by not being able to turn the Rear Defrost status indicator either on if off or off if on.

The A/C Heater Control drives the Mode Door 1 (Floor to Panel) Actuator via the (C29) Mode Door 1 Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Mode Door 1 (Floor to Panel) Actuator via the (C29) Mode Door 1 Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Note that due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Mode Door 1 (Floor to Panel) Actuator via the (C29) Mode Door 1 Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Note that due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the location of the open circuit and the direction the actuator is moving when the open is present.

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value is less than the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value exceeds the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control drives the Mode Door 2 (Floor to Defrost) Actuator via the (C801) Mode Door 2 Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Mode Door 2 (Floor to Defrost) Actuator via the (C801) Mode Door 2 Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Mode Door 2 (Floor to Defrost) Actuator via the (C801) Mode Door 2 Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the location of the open circuit and the direction the actuator is moving when the open is present.

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value is less than the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control calibrates each actuator individually. Automatic calibration occurs upon power up after installing a new A/C Heater Control. Manual calibration occurs by sending a command with the scan tool. The purpose of actuator calibration is to determine the total span of door travel between physical stops. To calibrate the actuator, the A/C Heater Control first moves the door to an end stop, and then counts the number of pulses it takes to move the door to its other stop. An expected range of span is stored in the control's memory. If the measured calibration value exceeds the expected range for this actuator, this DTC will set. Note that the control clears all stored calibration faults at the beginning of the calibration procedure.

The A/C Heater Control drives the Recirculation Door Actuator via the (C32) Recirculation Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The A/C Heater Control drives the Blend Door Actuator via the (C61) Blend Door Driver circuit and the (C34) Common Door Driver circuit. The A/C Heater Control drives the Mode Door 1 (Floor to Panel) Actuator via the (C29) Mode Door 1 Driver circuit and the (C34) Common Door Driver circuit. The A/C Heater Control drives the Mode Door 2 (Floor to Defrost) Actuator via the (C801) Mode Door 2 Driver circuit and the (C34) Common Door Driver circuit. The A/C Heater Control drives the Recirculation Door Actuator via the (C32) Recirculation Door Driver circuit and the (C34) Common Door Driver circuit. All of the door actuators share the (C34) Common Door Driver circuit. Inside the A/C Heater Control, each door actuator has its own unique driver, but all share a single common door driver circuit. Due to the shared circuitry similar DTCs can set at the same time for multiple actuators depending upon the type of short, its location, and the direction the actuator is moving when the short is present.

The Cooldown Test checks A/C system performance based on Evaporator Temperature Sensor input. The main criteria is to lower evaporator temperature 11.11°C (20°F) within one minute. Before starting the test, the evaporator temperature must be above 18.3°C (65°F) and the blower speed must be set to high speed. When the test is running, A/C Select and A/C Request will be on and the A/C status indicator will flash. When the test is complete, the scan tool will display one or more test status messages to indicate the outcome of the Cooldown Test. A Successful Cooldown - Test Passed status message indicates that the main test criteria was met. A DTC Set During Routine - Test Not Passed status message indicates that the A/C system is unable to lower the evaporator temperature 11.11°C (20°F) within one minute. A Conditions Too Cold - Test Not Run status message indicates that the evaporator temperature was below 18.3°C (65°F) when starting the Cooldown Test. A Blowers Not On High - Test Not Run status message indicates that either the blower speed was not set to high speed prior to starting the Cooldown Test or the blower speed was changed from high speed to another setting after starting the Cooldown test. A Refrigerant Temperature Sensor Error status message indicates that a fault occurred with the Evaporator Temperature Sensor/sensor circuits. A No Results Stored/Test Not Complete status message indicates that the power was cycled while the test was running.

The HVAC System Test provides a starting point in the diagnostic process by identifying the appropriate diagnostic procedure or system test to perform when diagnosing a given symptom, condition, or DTC. It also provides a means for testing the entire HVAC system by utilizing the A/C-heater control's On-Board System Tests. The On-Board System Tests can also assist in diagnosing stored DTCs. (Refer to HEATING & AIR CONDITIONING - DIAGNOSIS AND TESTING) for additional information about on-board diagnostics.