Emissions Control System: Removal & Installation Dodge Charger V

INSTALLATION

The solenoid attaches to a bracket near the air cleaner. The solenoid will not operate unless it is installed correctly.

The top of the solenoid has TOP printed on it. The solenoid will not operate unless it is installed correctly.

1. Location for 2.7 and 3.5L engines.
2. Location for 5.7L engine.
3. Install solenoid on bracket.
4. Connect vacuum tube to solenoid.
5. Connect electrical connector to solenoid.

Scheme 7

Scheme 8

Scheme 9

Scheme 10

1. Disconnect negative battery cable.
2. Raise and support vehicle.
3. Remove the right rear tire.
4. Remove the inner splash shield.
5. Natural Vacuum Leak Detection Pump (NVLD) location.
6. Remove vapor canister and NVLD pump assembly from vehicle.
7. Squeeze tab and pull pump from bracket.
8. Remove hoses from pump assembly and remove pump.

1. Install pump assembly to hoses.
2. Install pump assembly to bracket.
3. Install vapor canister and pump assembly to vehicle.
4. Install inner splash shield.
5. Install right rear tire.
6. Lower vehicle.
7. Connect negative battery cable.

Scheme 11

The PCV valve (3) is mounted into the top/right side of the intake manifold (2).

Scheme 12

1. The PCV valve (1) is sealed to the intake manifold with two O-rings (2).
2. Remove PCV valve by rotating counter-clockwise 90 degrees until locating tabs (3) have been freed. After tabs have cleared, pull valve straight up from intake manifold.
3. After valve is removed, check condition of two valve O-rings (2).

Scheme 13

The PCV valve (1) is threaded into the right-front corner of the intake manifold.

1. Remove rubber hose (2) from PCV valve.
2. Unscrew PCV valve (1) from intake manifold.

1. Install canister to bracket and tighten nuts.
2. Connect hoses to vapor canister.
3. Hose connected.
4. Install rubber isolator in canister brackets.
5. Slide canister brackets with rubber isolators onto mounting brackets.
6. Install assembly mounting nut.
7. Connect electrical connector to pump and lock.
8. Connect the EVAP line.
9. Install the inner splash shield.
10. Install tire.
11. Lower vehicle.
12. Connect negative battery cable.

REMOVAL

1. Disconnect the negative battery cable.
2. Remove the engine cover.
3. Disconnect the sensor electrical sensor.
4. Remove the sensor.

1. Install the EGR back pressure sensor.
2. Connect the engine wiring harness electrical connector.
3. Install the engine cover.
4. Connect the negative battery cable.