Repair manual
Dodge Caravan II Repair Manual
Step-by-step repair and maintenance instructions for the Dodge Caravan II (1990–1995): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- DESCRIPTION & OPERATION
- AIR BAG WARNING LIGHT
- IMPACT SENSORS
- AIR BAG MODULE
- AIR BAG SYSTEM DIAGNOSTIC MODULE (ASDM)
- DIAGNOSTIC CONNECTOR
- CLOCKSPRING
- SERVICING
- POST-COLLISION INSPECTION
- CLOCKSPRING CENTERING
- DEPLOYED AIR BAG CLEAN-UP
- UNDEPLOYED AIR BAG
- Procedure 1: Electronic Deployment With Wiring Intact
- Procedure 2: Remote Deployment Of Air Bag
- REMOVAL & INSTALLATION
- LEFT & RIGHT IMPACT SENSORS
- Removal (Except Caravan, Grand Cherokee, Town & Country, & Voyager)
- Installation
- Removal (Caravan, Town & Country, & Voyager)
- Removal (Grand Cherokee)
- AIR BAG MODULE & STEERING WHEEL
- Removal
- TESTING - SYSTEM OPERATION CHECK
- SERVICE PRECAUTIONS
- DISABLING & ACTIVATING AIR BAG SYSTEM
- DISABLING & ACTIVATING SYSTEM FOR REPAIRS
- COMPLETE SYSTEM DEACTIVATION
- WIRE REPAIR
- REPAIRING BROKEN OR CUT WIRES
- BLADE & SEALED PIN TERMINALS
- PIN HEADER TERMINALS
- REPLACING TERMINALS
- TORQUE SPECIFICATIONS
- DIAGNOSIS & TESTING
- SELF-DIAGNOSTIC SYSTEM
- Active Codes
- Stored Codes
- Erase Stored Codes
- Intermittent Codes
- PRETEST INSPECTION & DIAGNOSTIC PROCEDURE
- YES Or Down Arrow & NO Or Up Arrow
- F1 & F2 Keys
- ATM Key
- ENTER Key
- F3 Key
- Number Keys
- READ/HOLD Key
- MODE & ATM Keys
- ENTERING ON-BOARD DIAGNOSTICS
- Vehicles Tested Mode
- How To Use Mode
- Configure Mode
- Select System Mode
- Air Bag Menu
- System Tests Mode
- Air Bag Codes Mode
- Air Bag State Displays Mode
- Actuator Tests Mode
- Air Bag Adjustments Mode
- DRB-II Volt-Ohmmeter Mode
- Ram Test Failure Message
- Cartridge Error Message
- Key Pad Test Failure Message
- High or Low Battery Message
- Front Sensor Short
- Ignition 1 (Run/Start) Low
- Ignition 1 (Start/Run) Low
- Ignition 2 (Run) Low
- Initiator (Squib) Open
- Initiator (Squib) Short
- Low Stored Energy
- One Front Sensor Open Or Two Front Sensors Open
- Warning Lamp Open Or Warning Lamp Short
- SYSTEM TESTING - DIAGNOSTIC CHARTS
- TEST 2A - BLANK DRB-II MESSAGE SCREEN
- TEST 2B - BLANK DRB-II MESSAGE SCREEN
- TEST 3A - NO RESPONSE MESSAGE ON DRB-II
- TEST 3B - NO RESPONSE MESSAGE ON DRB-II
- TEST 7A - IGNITION 1 (RUN/START) LOW
- TEST 8A - IGNITION 2 (RUN) LOW
- TEST 11A - LOW STORED ENERGY
- IDENTIFICATION
- DESCRIPTION
- OPERATION
- TRANSAXLE CONTROLLER
- LIMP-IN MODE
- SOLENOID ASSEMBLY
- DIRECT INPUT DEVICES
- Battery Supply Voltage
- Cranking Signal
- Engine Speed Signal
- Ignition Run Signal
- Low-Reverse, Overdrive & 2-4 Pressure Switches
- Neutral Safety Switch & PRNDL Switch
- Output Speed Sensor Signal
- Throttle Position Sensor (TPS)
- Turbine Speed Sensor
- CCD BUS INPUTS
- Ambient Or Battery Temperature Sensor
- Brake Switch
- Coolant Temperature Sensor
- Engine Model & Body ID
- Manifold Absolute Pressure (MAP) Sensor
- Target Idle Speed
- Speed Control
- DIRECT OUTPUT DEVICES
- Back-Up Light Relay
- EATX Relay
- CCD BUS OUTPUT SIGNALS
- CCD Bus Communications
- Default Signal
- SELF-DIAGNOSTIC SYSTEM
- SYSTEM DIAGNOSIS
- Hard Fault Code
- Intermittent Fault Code
- DIAGNOSTIC PROCEDURE
- RETRIEVING FAULT CODES
- Entering A-604 MENU Or EATX MENU
- Retrieving Codes
- FAULT CODE IDENTIFICATION
- CLEARING FAULT CODES
- FAULT CODE 19
- DRB-II OPERATING MODES
- VOLTMETER/OHMMETER MODE
- HOW TO USE MODE
- SYSTEM TESTS MODE
- Shift Lever Test
- Clutch Test
- STATE DISPLAYS MODE
- Module Information
- Sensor
- Input/Output
- Monitor
- Custom Display
- ACTUATOR TESTS MODE
- Solenoid Operation
- ADJUSTMENTS MODE
- BUS FAILURE MESSAGE
- CARTRIDGE ERROR OR ROM CHECKSUM FAILURE
- HIGH BATTERY
- KEYPAD TEST FAILURE
- LOW BATTERY
- NO RESPONSE
- RAM TEST FAILURE
- TROUBLE SHOOTING CHARTS — Part 1
- TROUBLE SHOOTING CHARTS — Part 2
- TROUBLE SHOOTING CHARTS — Part 3
- APPLICATION
- IDENTIFICATION
- DRB-II OPERATING MODES
- Voltmeter/Ohmmeter Mode
- How To Use Mode
- State Display Mode
- Module Information
- Sensor
- Input/Output
- Monitor
- Custom Display
- Actuator Tests Mode
- Solenoid Operation
- Adjustments Mode
- Erase Faults
- Reset Memory
- Reset Emission Maintenance Reminder (EMR) Light
- Emission Maintenance Reminder (EMR) Memory Check
- INTRODUCTION
- A-413/30TH & A-670/31TH
- A-500/42RH & A-518/46RH
- A-999/32RH
- OVERDRIVE UNIT OPERATION (A-500/42RH & A-518/46R)
- TORQUE CONVERTER CLUTCH LOCK-UP
- No Torque Converter Clutch Lock-Up
- Torque Converter Clutch Will Not Unlock
- Torque Converter Clutch Stays Locked-Up When Low Speed In Drive
- Torque Converter Lock-Up Clutch Locks Up Or Drags In Low Or 2nd Gear
- Engine Stalls Or Is Sluggish In Reverse
- Loud Chatter During Torque Converter Clutch Lock-Up When Cold
- Vibration Or Shudder During Torque Converter Clutch Lock-Up
- Vibration Or Shudder After Torque Converter Clutch Lock-Up
- Delayed 3-4 Upshift
- No Reverse Or Slips In Reverse
- No 1-2 Or 2-3 Upshift (Has Low & Reverse)
- No 3-4 Upshift
- No 4-3 Downshift
- No 4-3 Downshift With Overdrive Switch Off
- Noisy Operation In 4th Gear Only
- Slips In 4th Gear
- Torque Converter Locks Up In 2nd And/Or 3rd Gear
- 3-4 Upshift Occurs Before Completing 2-3 Upshift
- SYSTEM DIAGNOSIS
- Hard Fault Code
- Intermittent Fault Code
- DIAGNOSTIC PROCEDURE
- Entering FUEL/IGN MENU
- Blank DRB-II Message Screen
- Bus Failure Message
- Cartridge Error Or Rom Checksum Failure
- High Battery
- Keypad Test Failure
- Low Battery
- No Response
- Ram Test Failure
- RETRIEVING FAULT CODES
- CLEARING FAULT CODES
- DIAGNOSTIC TESTS — Part 1
- DIAGNOSTIC TESTS — Part 2
