Power Transfer Unit: Other Dodge Caliber I

DIFFERENTIAL CARRIER SEAL

1. Remove PTU from transaxle. See «REMOVAL»(ref-284948-S12841323882008051600000) .
2. Use a screw mounted in a slide hammer to remove seal. Be careful not to damage seal journal when removing seal.

1. Install the carrier case seal using Installer 9851 and Handle C-4171.
2. Install the PTU. See «INSTALLATION»(ref-284948-S42031754292008051600000) .

OUTPUT FLANGE SEAL

1. Remove the propeller shaft. Refer to «REMOVAL»(ref-284872-S37282389302008051600000) .
2. Using a screwdriver remove the output seal.

1. Install the output shaft seal using Installer 9851 and Handle C-4171.
2. Install the propeller shaft. Refer to «INSTALLATION»(ref-284872-S33756759132008051600000) .

END COVER SEALS

1. Remove the right halfshaft. Refer to «REMOVAL»(ref-284872-S13666341742008051600000) .
2. Remove the side cover bolts.
3. Remove the side cover.
4. Using a drift remove both inner and outer seals.

1. Install the inner seal into the PTU cover using Installer 9852 and Handle C-4171.
2. Install the outer seal into the PTU cover using Installer 9853 and Handle C-4171.
3. Install the side cover.
4. Tighten side cover bolts (1) to 23 N.m (17 ft. lbs.).
5. Install the right halfshaft. Refer to «INSTALLATION»(ref-284872-S21807420452008051600000) .

DUST SHIELD-EXTENSION HOUSING

1. Remove the propeller shaft. Refer to «REMOVAL»(ref-284872-S37282389302008051600000) .
2. Remove the extension housing bolts (1).
3. Remove the extension housing.
4. Remove the extension housing O-ring and inspect.
5. Using a chisel (2) remove the dust shield (1) from the extension housing (3).

1. Using a block of wood (2) install the dust shield (3) onto the extension housing (1).
2. Install the extension housing and bolts.
3. Tighten the extension housing bolts to 38 N.m (28 ft. lbs.).
4. Install the propeller shaft. Refer to «INSTALLATION»(ref-284872-S33756759132008051600000) .