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Engine Controls - Service & Adjustment Specifications Dodge Cab & Chassis R2500

Specifications 8 illustrations ~669 words

INTRODUCTION

Use this article to quickly find specifications related to servicing and on-vehicle adjustments. This is a quick-reference article to use when you are familiar with an adjustment procedure and only need a specification.

BATTERY SPECIFICATIONS

Application & GroupCold Cranking AmpsAmp Hr. Rating
Caravan & Grand Caravan (As Applicable)
2.4L (Group 34)60066
3.0L (Group 34)50060
3.3L (Group 34)50060
3.8L
Std. Battery (Group 34)60066
Opt. Battery (Group 34)68572
Dakota & Durango
Std. Battery (Group 27)60066
Opt. Battery (Group 27)75075
Ram Pickup
3.9L, 5.2L & 5.9L (Gasoline)
Std. Battery (Group 27)60066
Opt. Battery (Group 27)75075
5.9L (Diesel) (1) & 8.0L75075
Ram Van & Ram Wagon
Std. Battery (Group 27)60066
Opt. Battery (Group 27)75075
Town & Country
3.3L (Group 34)50060
3.8L
Std. Battery (Group 34)60066
Opt. Battery (Group 34)68572
Voyager & Grand Voyager (As Applicable)
2.4L (Group 34)60066
3.0L (Group 34)50060
3.3L (Group 34)50060
(1) Two batteries.
(1)Two batteries.

BATTERY SPECIFICATIONS

FLUID CAPACITIES (CARAVAN, GRAND CARAVAN, TOWN & COUNTRY, VOYAGER & GRAND VOYAGER)

Application(1) Quantity
Crankcase (Includes Filter) (2)
2.4L, 3.0L, 3.3L & 3.8L4.5 Qts. (4.3L)
Cooling System (3)
2.4L11.2 Qts. (10.6L)
3.0L13.0 Qts. (12.3L)
3.3L & 3.8L13.2 Qts. (12.5L)
Automatic Transaxle (Mopar ATF Plus Type 7176)
3-Speed
Drain & Refill(4) 4.0 Qts. (3.8L)
Dry Refill8.5 Qts. (8.0L)
4-Speed
Drain & Refill(4) 4.0 Qts. (3.8L)
Dry Refill9.1 Qts. (8.6L)
Overrunning Clutch (Mopar ATF Plus Type 7176)
AWD Models(5)
Power Steering Fluid (6)1.7 Pts. (.8L)
Power Transfer Unit (SAE 80W-90/API GL-5)
AWD Models1.2 Qts. (1.14L)
Rear Differential (SAE 80W-90/API GL-5) (5)
AWD Models(7)
(1) Approximate quantity listed. (2) Use an API energy conserving engine oil that is certified for gasoline engines on all engines except 3.3L flex-fuel models. On 3.3L flex-fuel models, use Mopar Flex-Fuel 5W-30 engine oil or an equivalent that meets Chrysler Standard MS-9214. Proper engine oil MUST BE used to prevent engine damage. The 3.3L flex-fuel model may be referred to as Flex-Fuel Vehicle (FFV) model and is used in all vehicles except California emission vehicles. Flex-fuel model may be also referred to as an E85 application and may be identified by label attached to inside of gasoline filler door. (3) Quantity includes heater and coolant recovery tank. Add 2 qts. (1.9L) if equipped with rear heater. (4) Add this amount of fluid. Start engine and shift transaxle through all gears and back to Park. Add additional fluid to bring fluid level to 1/8" below the ADD mark on dipstick. Recheck fluid level with transaxle at normal operating temperature. Adjust fluid level so fluid level is within the HOT range dipstick. (5) An overrunning clutch is bolted on front of rear differential, between torque tube for drive shaft and rear differential. Overrunning clutch contains a separate reservoir from rear differential. Ensure fluids are checked at appropriate component, as different types of fluids are used. Fluid capacity is not available from manufacturer. (6) Use only Mopar power steering fluid. DO NOT use automatic transmission fluid. (7) Capacity is not available from manufacturer. Fill unit until fluid level is even with bottom of filler plug hole.
(1)Approximate quantity listed.
(2)Use an API energy conserving engine oil that is certified for gasoline engines on all engines except 3.3L flex-fuel models. On 3.3L flex-fuel models, use Mopar Flex-Fuel 5W-30 engine oil or an equivalent that meets Chrysler Standard MS-9214. Proper engine oil MUST BE used to prevent engine damage. The 3.3L flex-fuel model may be referred to as Flex-Fuel Vehicle (FFV) model and is used in all vehicles except California emission vehicles. Flex-fuel model may be also referred to as an E85 application and may be identified by label attached to inside of gasoline filler door.
(3)Quantity includes heater and coolant recovery tank. Add 2 qts. (1.9L) if equipped with rear heater.
(4)Add this amount of fluid. Start engine and shift transaxle through all gears and back to Park. Add additional fluid to bring fluid level to 1/8" below the ADD mark on dipstick. Recheck fluid level with transaxle at normal operating temperature. Adjust fluid level so fluid level is within the HOT range dipstick.
(5)An overrunning clutch is bolted on front of rear differential, between torque tube for drive shaft and rear differential. Overrunning clutch contains a separate reservoir from rear differential. Ensure fluids are checked at appropriate component, as different types of fluids are used. Fluid capacity is not available from manufacturer.
(6)Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.
(7)Capacity is not available from manufacturer. Fill unit until fluid level is even with bottom of filler plug hole.

FLUID CAPACITIES (CARAVAN, GRAND CARAVAN, TOWN & COUNTRY, VOYAGER & GRAND VOYAGER)

FLUID CAPACITIES (DAKOTA)

Application(1) Quantity
Crankcase (Includes Filter) (2)
2.5L4.5 Qts. (4.3L)
3.9L4.0 Qts. (3.8L)
5.2L & 5.9L5.0 Qts. (4.7L)
Cooling System (Includes Heater)
2.5L9.8 Qts. (9.3L)
3.9L14.0 Qts. (13.2L)
5.2L & 5.9L14.3 Qts. (13.5L)
Automatic Transmission (Mopar ATF Plus Type 7176)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 10.0-11.5 Qts. (9.5-10.8L)
Manual Transmission (5)
AX 15 (SAE 75W-90/API GL-5)
2.5L & 3.9L3.3 Qts. (3.1L)
NV 3500 (Mopar M/T Lube P/N 4761526)
5.2L2.1 Qts. (2.0L)
Front Differential (SAE 80W-90/API GL-5)3.0 Pts. (1.4L)
Rear Differential (SAE 80W-90/API GL-5) (6)
8 1/4" Ring Gear (7)4.4 Pts. (2.1L)
9 1/4" Ring Gear (7)4.8 Pts. (2.3L)
Power Steering Fluid (8)
2WD1.7 Pts. (.8L)
4WD2.5 Pts. (1.2L)
Transfer Case (Mopar ATF Plus Type 7176)2.5 Pts. (1.2L)
(1) Approximate quantity listed. (2) Use an API energy conserving engine oil that is certified for gasoline engines. (3) Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L). (4) Quantity may vary by type of oil cooler and oil cooler lines. (5) Verify type of transmission used before servicing. The AX 15 uses a flywheel housing bolted to the front of the transmission. The NV 3500 uses a flywheel housing which is an integral part of the transmission housing. (6) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (7) Rear differential may be identified by number of bolts on rear cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9 1/4" ring gear has 12 bolts on rear cover. (8) Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.
(1)Approximate quantity listed.
(2)Use an API energy conserving engine oil that is certified for gasoline engines.
(3)Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L).
(4)Quantity may vary by type of oil cooler and oil cooler lines.
(5)Verify type of transmission used before servicing. The AX 15 uses a flywheel housing bolted to the front of the transmission. The NV 3500 uses a flywheel housing which is an integral part of the transmission housing.
(6)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(7)Rear differential may be identified by number of bolts on rear cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9 1/4" ring gear has 12 bolts on rear cover.
(8)Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.

FLUID CAPACITIES (DAKOTA)

FLUID CAPACITIES (DURANGO)

Application(1) Quantity
Crankcase (Includes Filter) (2)
3.9L4.0 Qts. (3.8L)
5.2L & 5.9L5.0 Qts. (4.7L)
Cooling System (Includes Heater)
3.9L14.0 Qts. (13.2L)
5.2L & 5.9L14.3 Qts. (13.5L)
Automatic Transmission (Mopar ATF Plus Type 7176)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 10.0-11.5 Qts. (9.5-10.8L)
Front Differential (SAE 80W-90/API GL-5)3.0 Pts. (1.4L)
Rear Differential (SAE 80W-90/API GL-5) (5)
8 1/4" Ring Gear (6)4.4 Pts. (2.1L)
9 1/4" Ring Gear (6)4.8 Pts. (2.3L)
Power Steering Fluid (7)2.5 Pts. (1.2L)
Transfer Case (Mopar ATF Plus Type 7176) (8)
NV 231 & NV 231HD2.5 Pts. (1.2L)
NV 2423.0 Pts. (1.4L)
(1) Approximate quantity listed. (2) Use an API energy conserving engine oil that is certified for gasoline engines. (3) Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L). (4) Quantity may vary by type of oil cooler and oil cooler lines. (5) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (6) Rear differential may be identified by number of bolts on rear cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9 1/4" ring gear has 12 bolts on rear cover. (7) Use only Mopar power steering fluid. DO NOT use automatic transmission fluid. (8) Transfer case may be identified by model number stamped on identification tag on rear of transfer case, just above filler plug.
(1)Approximate quantity listed.
(2)Use an API energy conserving engine oil that is certified for gasoline engines.
(3)Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L).
(4)Quantity may vary by type of oil cooler and oil cooler lines.
(5)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(6)Rear differential may be identified by number of bolts on rear cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9 1/4" ring gear has 12 bolts on rear cover.
(7)Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.
(8)Transfer case may be identified by model number stamped on identification tag on rear of transfer case, just above filler plug.

FLUID CAPACITIES (DURANGO)

FLUID CAPACITIES (RAM PICKUP)

Application(1) Quantity
Crankcase (Includes Filter) (2)
3.9L4.0 Qts. (3.8L)
5.2L & 5.9L (Gasoline)5.0 Qts. (4.7L)
5.9L (Diesel)11.0 Qts. (10.4L)
8.0L7.0 Qts. (6.6L)
Cooling System (Includes Heater)
3.9L, 5.2L & 5.9L (Gasoline)20.0 Qts. (18.9L)
5.9L (Diesel)24.0 Qts. (22.7L)
8.0L26.0 Qts. (24.6L)
Automatic Transmission (Mopar ATF Plus Type 7176)
42RE (3.9L)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 8.5-11.0 Qts. (8.0-10.4L)
46RE (3.9L, 5.2L & 5.9L Gasoline)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 9.5-11.5 Qts. (8.9-10.8L)
47RE (5.9L Diesel & 8.0L)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 14.5-16.5 Qts. (13.7-15.6L)
Manual Transmission (5)
NV 3500 (Mopar M/T Lube P/N 4761526)
3.9L & 5.2L2.1 Qts. (2.0L)
NV 4500 (Mopar M/T Lube P/N 4637579) (6)
5.9L (Gas & Diesel) & 8.04.0 Qts. (3.8L)
NV5600 (Mopar M/T Lube P/N 4761526) (6)4.75 Qts. (4.5L)
Front Differential (SAE 80W-90/API GL-5)
Dana 44 (Model 216)
1500 & 25004.8 Pts. (2.3L)
Dana 60 (Model 248)
2500 & 35007.6 Pts. (3.6L)
Rear Differential
9 1/4" Ring Gear (SAE 75W-90/API GL-5) (7)
1500 & 25004.8 Pts. (2.3L)
Dana 60 (Model 248) (SAE 90W/API GL-5) (8)
25006.3 Pts. (3.0L)
Dana 70 (Model 267) (SAE 90W/API GL-5) (9)
25007.0 Pts. (3.3L)
Dana 80 (Model 286) (SAE 85W-90/API GL-5) (10)
2WD 35006.8 Pts. (3.2L)
4WD 350010.1 Pts. (4.8L)
Power Steering Fluid (11)2.7 Pts. (1.3L)
Power Take-Off (PTO) Adapter (Mopar ATF Plus Type 7176)
2500 & 3500 Models 2WD With A/T4.6 Pts. (2.2L)
Transfer Case (Mopar ATF Plus Type 7176) (12)
NV 231HD2.5 Pts. (1.2L)
NV 2415.0 Pts. (2.4L)
NV 241HD6.5 Pts. (3.1L)
NV 241HD With Power Take-Off (PTO)9.0 Pts. (4.3L)
(1) Approximate quantity listed. (2) On gasoline engines, use an API energy conserving engine oil that is certified for gasoline engines. On diesel engines, use engine oil with API CF-4/SH or CG-4/SH rating for diesel engines. (3) Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L). (4) Quantity may vary by type of oil cooler and oil cooler lines. (5) Verify type of transmission used before servicing. The NV 3500 uses a flywheel housing which is an integral part of the transmission housing. The NV 4500 uses a flywheel housing which is bolted to the front of the transmission and transmission contains a Power Take-Off (PTO) cover on passenger's side of transmission. (6) Heavy-duty transmission is used with 5.9L diesel and 8.0L. (7) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (8) Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (9) Models with Power-Lok limited slip differential must have 8 ozs. (.24L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (10) Models with Trac-Lok limited slip differential must have Mopar Trac-Lok Friction Modifier added if lubricant is changed. Add 7 ozs. (.24L) of modifier on 2WD models or 10 ozs. (.30L) on 4WD models. (11) Use only Mopar power steering fluid. DO NOT use automatic transmission fluid. (12) Transfer case may be identified by model number stamped on identification tag on rear of transfer case, just above filler plug.
(1)Approximate quantity listed.
(2)On gasoline engines, use an API energy conserving engine oil that is certified for gasoline engines. On diesel engines, use engine oil with API CF-4/SH or CG-4/SH rating for diesel engines.
(3)Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L).
(4)Quantity may vary by type of oil cooler and oil cooler lines.
(5)Verify type of transmission used before servicing. The NV 3500 uses a flywheel housing which is an integral part of the transmission housing. The NV 4500 uses a flywheel housing which is bolted to the front of the transmission and transmission contains a Power Take-Off (PTO) cover on passenger's side of transmission.
(6)Heavy-duty transmission is used with 5.9L diesel and 8.0L.
(7)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(8)Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(9)Models with Power-Lok limited slip differential must have 8 ozs. (.24L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(10)Models with Trac-Lok limited slip differential must have Mopar Trac-Lok Friction Modifier added if lubricant is changed. Add 7 ozs. (.24L) of modifier on 2WD models or 10 ozs. (.30L) on 4WD models.
(11)Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.
(12)Transfer case may be identified by model number stamped on identification tag on rear of transfer case, just above filler plug.

FLUID CAPACITIES (RAM PICKUP)

FLUID CAPACITIES (RAM VAN & RAM WAGON)

Application(1) Quantity
Crankcase (Includes Filter) (2)
3.9L4.0 Qts. (3.8L)
5.2L & 5.9L5.0 Qts. (4.7L)
Cooling System (Includes Heater)
3.9L14.6 Qts. (13.8L)
5.2L16.5 Qts. (15.6L)
5.9L
With Rear Heater16.0 Qts. (15.1L)
Without Rear Heater15.0 Qts. (14.2L)
Automatic Transmission (Mopar ATF Plus Type 7176)
32RH (3.9L)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 8.5-8.8 Qts. (8.0-8.3L)
46RE (5.2L & 5.9L)
Drain & Refill(3) 1.5 Qts. (1.4L)
Dry Refill(4) 11.5-11.7 Qts. (10.8-11.1L)
Power Steering Fluid (5)2.7 Pts. (1.3L)
Rear Differential
Dana 60 (Model 248) (SAE 90/API GL-5) (6) (7)6.3 Pts. (2.9L)
8 1/4" & 9 1/4" Ring Gear (SAE 80W-90/API GL-5) (8) (9)4.8 Pts. (2.3L)
(1) Approximate quantity listed. (2) Use an API energy conserving engine oil that is certified for gasoline engines. (3) Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L). (4) Quantity may vary by type of oil cooler and oil cooler lines. (5) Use only Mopar power steering fluid. DO NOT use automatic transmission fluid. (6) Rear differential may be identified by full-floating axles shafts. (7) Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed. (8) Rear differential may be identified by number of bolts on rear cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9 1/4" ring gear has 12 bolts on rear cover. (9) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(1)Approximate quantity listed.
(2)Use an API energy conserving engine oil that is certified for gasoline engines.
(3)Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L).
(4)Quantity may vary by type of oil cooler and oil cooler lines.
(5)Use only Mopar power steering fluid. DO NOT use automatic transmission fluid.
(6)Rear differential may be identified by full-floating axles shafts.
(7)Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.
(8)Rear differential may be identified by number of bolts on rear cover. The 8 1/4" ring gear has 10 bolts on rear cover and 9 1/4" ring gear has 12 bolts on rear cover.
(9)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar Trac-Lok Friction Modifier added if lubricant is changed.

FLUID CAPACITIES (RAM VAN & RAM WAGON)

REPLACEMENT INTERVALS (CARAVAN, GRAND CARAVAN, TOWN & COUNTRY, VOYAGER & GRAND VOYAGER)

ComponentMonthsMiles
Air Filter
Normal Service2430,000
Severe Service(2)(3) 15,000
Camshaft Timing Belt
2.4L
Normal Service96120,000
Severe Service(2)120,000
3.0L
Normal Service (4)4860,000
Severe Service (4)(2)60,000
Coolant(5)(5)
Drive Belt4860,000
Engine Oil
Normal Service67500
Severe Service(2)3000
Engine Oil Filter
Normal Service
2.4L67500
All Others1215,000
Severe Service
2.4L(2)3000
All Others(2)6000
PCV Valve (4)
Normal Service4860,000
Severe Service(2)30,000
Spark Plugs
2.4L & 3.0L
Normal Service2430,000
Severe Service(2)30,000
3.3L & 3.8L
Normal Service(2)100,000
Severe Service(2)75,000
Spark Plug Wires
2.4L & 3.0L
Normal Service4860,000
Severe Service(2)60,000
3.3L & 3.8L
Normal Service(2)100,000
Severe Service(2)75,000
Automatic Transaxle Fluid, Filter & Band Adjustment (6)
Normal Service2430,000
Severe Service(2)15,000
Power Transfer Unit Fluid (7)
AWD Models
Severe Service(2)15,000
Rear Differential & Overrunning Clutch Fluid (7)
AWD Models
Severe Service(2)21,000
(1) Different interval may be required for normal and severe service. Severe service is described as use of ethanol fuel, frequent short trip operation of less than 5 miles, long periods of engine idling, trailer towing, police, taxi, local delivery service, or operating in dusty or excessively hot conditions. (2) Monthly interval is not available from manufacturer. (3) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (4) Inspect at scheduled interval and replace as necessary. Inspect every 30,000 miles after first scheduled interval if not previously replaced at scheduled interval listed. (5) Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) Band adjustment required on 3-speed automatic transaxle. (7) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Different interval may be required for normal and severe service. Severe service is described as use of ethanol fuel, frequent short trip operation of less than 5 miles, long periods of engine idling, trailer towing, police, taxi, local delivery service, or operating in dusty or excessively hot conditions.
(2)Monthly interval is not available from manufacturer.
(3)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(4)Inspect at scheduled interval and replace as necessary. Inspect every 30,000 miles after first scheduled interval if not previously replaced at scheduled interval listed.
(5)Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)Band adjustment required on 3-speed automatic transaxle.
(7)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (CARAVAN, GRAND CARAVAN, TOWN & COUNTRY, VOYAGER & GRAND VOYAGER) (1)

REPLACEMENT INTERVALS (DAKOTA)

ComponentMonthsMiles
Air Filter
Normal Service2430,000
Severe Service(2)(3) 15,000
Coolant(4)(4)
Drive Belt4860,000
Engine Oil
Normal Service67500
Severe Service(2)3000
Engine Oil Filter
Normal Service1215,000
Severe Service(2)6000
PCV Valve (5)
3.9L, 5.2L & 5.9L
Normal Service4860,000
Severe Service(2)30,000
Spark Plugs
Normal Service2430,000
Severe Service(2)30,000
Spark Plug Wires
Normal Service4860,000
Severe Service(2)60,000
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service3037,500
Severe Service(2)12,000
Manual Transmission Fluid
3.9L
Normal Service3037,500
Severe Service(2)18,000
Transfer Case Fluid (4WD)
Normal Service3037,500
Severe Service(2)36,000
Front Differential Fluid (4WD) (6)
Severe Service(2)12,000
Rear Differential Fluid (6)
Severe Service(2)12,000
Repack Front Wheel Bearings
Normal Service1822,500
Severe Service(2)21,000
(1) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (2) Monthly interval is not available from manufacturer. (3) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (4) Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (5) Inspect at scheduled interval and replace as necessary. (6) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(2)Monthly interval is not available from manufacturer.
(3)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(4)Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(5)Inspect at scheduled interval and replace as necessary.
(6)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (DAKOTA) (1)

REPLACEMENT INTERVALS (DURANGO)

ComponentMonthsMiles
Air Filter
Normal Service2430,000
Severe Service(2)(3) 15,000
Coolant(4)(4)
Engine Oil
Normal Service67500
Severe Service(2)3000
Engine Oil Filter
Normal Service1215,000
Severe Service(2)6000
PCV Valve (5)
Normal Service4860,000
Severe Service(2)30,000
Spark Plugs
Normal Service2430,000
Severe Service(2)30,000
Spark Plug Wires
Normal Service4860,000
Severe Service(2)60,000
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service3037,500
Severe Service(2)12,000
Transfer Case Fluid (4WD)
Normal Service3037,500
Severe Service(2)36,000
Front Differential Fluid (4WD) (6)
Severe Service(2)12,000
Rear Differential Fluid (6)
Severe Service(2)12,000
Repack Front Wheel Bearings
Normal Service1822,500
Severe Service(2)21,000
(1) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (2) Monthly interval is not available from manufacturer. (3) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (4) Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (5) Inspect at scheduled interval and replace as necessary. (6) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(2)Monthly interval is not available from manufacturer.
(3)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(4)Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(5)Inspect at scheduled interval and replace as necessary.
(6)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (DURANGO) (1)

REPLACEMENT INTERVALS (RAM PICKUP - LIGHT-DUTY)

ComponentMonthsMiles
Air Filter
Normal Service2430,000
Severe Service(3)(4) 15,000
Coolant(5)(5)
Engine Oil
Normal Service67500
Severe Service(3)3000
Engine Oil Filter
Normal Service1215,000
Severe Service(3)6000
PCV Valve (6)
Normal Service4860,000
Severe Service(3)30,000
Spark Plugs
Normal Service2430,000
Severe Service(3)30,000
Spark Plug Wires
Normal Service4860,000
Severe Service(3)60,000
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service3037,500
Severe Service(3)12,000
Manual Transmission Fluid(7)(7)
Transfer Case Fluid (4WD)
Normal Service3037,500
Severe Service(3)36,000
Front Differential Fluid (4WD) (8)
Severe Service(3)12,000
Rear Differential Fluid (8)
Severe Service(3)12,000
Repack Front Wheel Bearings (2WD)
Normal Service1822,500
Severe Service(3)21,000
(1) Light-duty vehicles apply to all 1500 models and 2500 except 5.9L diesel or 8.0L engines. (2) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (3) Monthly interval is not available from manufacturer. (4) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (5) Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) Inspect at scheduled interval and replace as necessary. (7) Service interval is not available from manufacturer. (8) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Light-duty vehicles apply to all 1500 models and 2500 except 5.9L diesel or 8.0L engines.
(2)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(3)Monthly interval is not available from manufacturer.
(4)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(5)Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)Inspect at scheduled interval and replace as necessary.
(7)Service interval is not available from manufacturer.
(8)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (RAM PICKUP - LIGHT-DUTY) (1) (2)

REPLACEMENT INTERVALS (RAM PICKUP - MEDIUM-DUTY - GASOLINE)

ComponentMonthsMiles
Air Filter
Normal Service3030,000
Severe Service(3)(4) 15,000
Coolant(5)(5)
Engine Oil & Filter
Normal Service66000
Severe Service(3)3000
Spark Plugs
Normal Service3030,000
Severe Service(3)30,000
Spark Plug Wires
Normal Service6060,000
Severe Service(3)60,000
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service2424,000
Severe Service(3)12,000
Manual Transmission Fluid(6)(6)
Transfer Case Fluid (4WD)
Normal Service3636,000
Severe Service(3)36,000
Front Differential Fluid (4WD) (7)
Severe Service(3)12,000
Rear Differential Fluid (7)
Severe Service(3)12,000
Repack Front Wheel Bearings (2WD)
Normal Service1818,000
Severe Service(3)24,000
(1) Medium-duty vehicles apply to 2500 and 3500 Calif. models with 8.0L engine. (2) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (3) Monthly interval is not available from manufacturer. (4) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (5) Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) Service interval is not available from manufacturer. (7) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Medium-duty vehicles apply to 2500 and 3500 Calif. models with 8.0L engine.
(2)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(3)Monthly interval is not available from manufacturer.
(4)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(5)Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)Service interval is not available from manufacturer.
(7)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (RAM PICKUP - MEDIUM-DUTY - GASOLINE) (1) (2)

REPLACEMENT INTERVALS (RAM PICKUP - HEAVY-DUTY - GASOLINE)

ComponentMonthsMiles
Air Filter
5.9L
Normal Service2424,000
Severe Service(3)(4) 12,000
8.0L1212,000
Air Injection Pump Filter
Normal Service2424,000
Severe Service(3)(4) 12,000
Coolant(5)(5)
EGR Valve (5.9L Only) (6)
Normal Service6060,000
Severe Service(3)60,000
Engine Oil
Normal Service66000
Severe Service(3)3000
Engine Oil Filter
5.9L
Normal Service1212,000
Severe Service(3)6000
8.0L
Normal Service66000
Severe Service(3)3000
PCV Valve (5.9L Only)
Normal Service6060,000
Severe Service (7)(3)30,000
Distributor Cap & Rotor (5.9L Only)
Normal Service6060,000
Severe Service(3)60,000
Spark Plugs
Normal Service3030,000
Severe Service(3)30,000
Spark Plug Wires
Normal Service6060,000
Severe Service(3)60,000
Oxygen Sensor (5.9L Only)
Normal Service8282,500
Severe Service(3)82,500
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service2424,000
Severe Service(3)12,000
Manual Transmission Fluid(8)(8)
Transfer Case Fluid (4WD)
Normal Service3636,000
Severe Service(3)18,000
Front Differential Fluid (4WD) (9)
Severe Service(3)12,000
Rear Differential Fluid (9)(3)12,000
Repack Front Wheel Bearings
2WD
Normal Service2424,000
Severe Service(3)9000
4WD
Normal Service1818,000
Severe Service(3)6000
(1) Heavy-duty vehicles apply to 2500 and 3500 Federal models with 8.0L engine and all 3500 models with 5.9L gasoline engine. (2) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (3) Monthly interval is not available from manufacturer. (4) Inspect filter every 12,000 miles and replace as necessary. Replace at 24,000 miles unless previously replaced during inspection. (5) Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (6) If equipped with EGR valve, clean EGR passages when replacing EGR valve. (7) Inspect and replace as necessary. Replace PCV valve at 60,000 miles. (8) Service interval is not available from manufacturer. (9) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Heavy-duty vehicles apply to 2500 and 3500 Federal models with 8.0L engine and all 3500 models with 5.9L gasoline engine.
(2)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(3)Monthly interval is not available from manufacturer.
(4)Inspect filter every 12,000 miles and replace as necessary. Replace at 24,000 miles unless previously replaced during inspection.
(5)Replace coolant at 36,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(6)If equipped with EGR valve, clean EGR passages when replacing EGR valve.
(7)Inspect and replace as necessary. Replace PCV valve at 60,000 miles.
(8)Service interval is not available from manufacturer.
(9)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (RAM PICKUP - HEAVY-DUTY - GASOLINE) (1) (2)

REPLACEMENT INTERVALS (RAM PICKUP - MEDIMUM & HEAVY DUTY - 5.9L DIESEL)

ComponentMonthsMiles
Air Filter(2)(2)
Coolant(3)(3)
Engine Oil & Filter
Normal Service67500
Severe Service(4)3750
Fuel Filter
Normal Service1215,000
Severe Service(4)7500
Valve Clearance Adjustment(5)(5)
Automatic Transmission Fluid, Filter & Band Adjustment
Normal Service2430,000
Severe Service(4)15,000
Manual Transmission Fluid(6)(6)
Transfer Case Fluid (4WD)
Normal Service3645,000
Severe Service(4)36,000
Front Differential Fluid (4WD) (7)
Severe Service(4)15,000
Rear Differential Fluid (7)
Severe Service(4)15,000
Repack Front Wheel Bearings (2WD)
Normal Service2430,000
Severe Service(4)30,000
Normal Service4848,000
Severe Service(4)48,000
(1) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions. (2) Service interval is not available from manufacturer. Use filter- minder on top of air cleaner housing to determine condition of air filter. If filter-minder is in the Red zone, replace air filter. Reset filter-minder by depressing button on top of filter-minder. (3) Replace coolant at 30,000 miles or 24 months whichever occurs first. Replace coolant at 24 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (4) Monthly interval is not available from manufacturer. (5) Does not require routine adjustments. (6) Service interval is not available from manufacturer. (7) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, off-highway operation, snow removal operation, or operating in dusty or excessively hot conditions.
(2)Service interval is not available from manufacturer. Use filter- minder on top of air cleaner housing to determine condition of air filter. If filter-minder is in the Red zone, replace air filter. Reset filter-minder by depressing button on top of filter-minder.
(3)Replace coolant at 30,000 miles or 24 months whichever occurs first. Replace coolant at 24 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(4)Monthly interval is not available from manufacturer.
(5)Does not require routine adjustments.
(6)Service interval is not available from manufacturer.
(7)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (RAM PICKUP - MEDIMUM & HEAVY DUTY - 5.9L DIESEL) (1)

REPLACEMENT INTERVALS (RAM VAN & RAM WAGON)

ComponentMonthsMiles
Air Filter
Normal Service2430,000
Severe Service(2)(3) 15,000
Coolant(4)(4)
Engine Oil
Normal Service67500
Severe Service(2)3000
Engine Oil Filter
Normal Service1215,000
Severe Service(2)6000
PCV Valve (5)
Normal Service4860,000
Severe Service(2)30,000
Spark Plugs
Normal Service2430,000
Severe Service(2)30,000
Spark Plug Wires
Normal Service4860,000
Severe Service(2)60,000
Automatic Transaxle Fluid, Filter & Band Adjustment(6)(6)
Rear Differential Fluid (7)
Severe Service(2)12,000
Repack Front Wheel Bearings
Normal Service1822,500
Severe Service(2)21,000
(1) Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, or operating in dusty or excessively hot conditions. (2) Monthly interval is not available from manufacturer. (3) Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection. (4) Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter. (5) Inspect at scheduled interval and replace as necessary. (6) Normal service interval is not available from manufacturer. Under severe service, change fluid, filter and adjust bands every 12,000 miles. (7) Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.
(1)Different interval may be required for normal and severe service. Severe service is described as long periods of engine idling, frequent short trip operation of less than 5 miles, trailer towing, or operating in dusty or excessively hot conditions.
(2)Monthly interval is not available from manufacturer.
(3)Inspect air filter every 15,000 miles and replace as necessary. Replace at 30,000 miles unless previously replaced during inspection.
(4)Replace coolant at 45,000 miles or 36 months whichever occurs first. Replace coolant at 36 months regardless of mileage. After first coolant change, replace coolant every 24 months or 30,000 miles thereafter.
(5)Inspect at scheduled interval and replace as necessary.
(6)Normal service interval is not available from manufacturer. Under severe service, change fluid, filter and adjust bands every 12,000 miles.
(7)Normal service interval is not available from manufacturer. Manufacturer lists service schedule only under severe service conditions.

REPLACEMENT INTERVALS (RAM VAN & RAM WAGON) (1)

DRIVE BELT ADJUSTMENT

ApplicationNew Belt(1) Used Belt
Caravan
2.4L
A/C & Generator190 (86)115 (52)
Power Steering140 (64)90 (41)
3.0L
A/C150 (68)80 (36)
Generator & Power Steering(2)(2)
3.3L & 3.8L(2)(2)
Dakota
2.5L200 (91)160 (73)
3.9L, 5.2L & 5.9L(2)(2)
Durango
3.9L, 5.2L & 5.9L(2)(2)
Ram Pickup, Ram Van & Ram Wagon(2)(2)
Town & Country
3.3L & 3.8L(2)(2)
Voyager
2.4L
A/C & Generator190 (86)115 (52)
Power Steering140 (64)90 (41)
3.0L
A/C150 (68)80 (36)
Generator & Power Steering(2)(2)
3.3L(2)(2)
(1) Used belt is a belt that has been in service for more than 15 minutes. (2) Automatic belt tensioner is used. Belt tension adjustment is not required.
(1)Used belt is a belt that has been in service for more than 15 minutes.
(2)Automatic belt tensioner is used. Belt tension adjustment is not required.

BELT ADJUSTMENT (TENSION IN LBS. (KG) USING BELT TENSION GAUGE)

ENGINE COMPRESSION

Ensure battery is fully charged. Warm engine to normal operating temperature. Disconnect wire at ignition coil to prevent engine from starting. Check engine compression with all spark plugs removed and throttle wide open.

ApplicationSpecification
Compression Ratio
Caravan
2.4L9.4:1
3.0L8.9:1
3.3L8.9:1
3.8L9.6:1
Dakota & Durango9.1:1
Ram Pickup
3.9L, 5.2L & 5.9L (Gasoline)9.1:1
5.9L (Diesel)17.5:1
8.0L8.4:1
Ram Van & Ram Wagon9.1:1
Town & Country
3.3L8.9:1
3.8L9.6:1
Voyager
2.4L9.4:1
3.0L8.9:1
3.3L8.9:1
Normal Compression Pressure
Caravan
2.4L170-225 psi (11.9-15.7 kg/cm 2 )
3.0L178 psi (12.5 kg/cm 2 )
3.3L & 3.8L(1)
Dakota
2.5L120-150 psi (8.4-10.5 kg/cm 2 )
3.9L, 5.2L & 5.9L(1)
Durango(1)
Ram Pickup, Ram Van & Ram Wagon(1)
Town & Country(1)
Voyager
2.4L170-225 psi (11.9-15.7 kg/cm 2 )
3.0L178 psi (12.5 kg/cm 2 )
3.3L(1)
Minimum Compression Pressure
Caravan, Town & Country, & Voyager100 psi (7.0 kg/cm 2 )
Dakota
2.5L(1)
3.9L, 5.2L & 5.9L100 psi (7.0 kg/cm 2 )
Durango100 psi (7.0 kg/cm 2 )
Ram Pickup
3.9L, 5.2L & 5.9L (Gasoline) & 8.0L100 psi (7.0 kg/cm 2 )
5.9L (Diesel)(1)
Ram Van & Ram Wagon100 psi (7.0 kg/cm 2 )
Maximum Variation Between Cylinders
Caravan, Town & Country, & Voyager25 Percent
Dakota
2.5L30 psi (2.1 kg/cm 2 )
3.9L, 5.2L & 5.9L(1)
Durango, Ram Pickup, Ram Van & Ram Wagon(1)
(1) Information is not available from manufacturer.
(1)Information is not available from manufacturer.

COMPRESSION SPECIFICATIONS

Gasoline Models

All engines are equipped with hydraulic lifters. No adjustments are required.

5.9L Diesel (Ram Pickup)

Valve adjustment is recommended every 150 months or 150,000 miles during normal service, every 135,000 miles during severe service. Severe service is described as frequent short trip operation of less than 5 miles, long periods of engine idling, trailer towing, police, taxi, local delivery service, or operating in dusty or excessively hot conditions. See VALVE CLEARANCE SPECIFICATIONS (DIESEL) table.

ApplicationIn. (mm)
Intake Valve.010 (.25)
Exhaust Valve.020 (.51)
(1) Adjust valves with engine temperature less than 140°F (60°C).
(1)Adjust valves with engine temperature less than 140°F (60°C).

VALVE CLEARANCE SPECIFICATIONS (DIESEL) (1)

IGNITION COIL

ApplicationPrimarySecondary
Caravan & Grand Caravan
2.4L
Diamond (1) (2).53-.6511,500-13,500
Weastec (1).45-.6510,900-14,700
3.0L(3)(3)
3.3L & 3.8L.45-.657000-15,800
Dakota & Durango
Diamond (1) (2).97-1.1811,300-15,300
Toyodenso (1).95-1.2011,300-13,300
Ram Pickup
Except 8.0L
Diamond (1) (2).97-1.1811,300-15,300
Toyodenso (1).95-1.2011,300-13,300
8.0L.53-.6510,900-14,700
Ram Van & Ram Wagon
Diamond (1) (2).97-1.1811,300-15,300
Toyodenso (1).95-1.2011,300-13,300
Town & Country.45-.657000-15,800
Voyager & Grand Voyager
2.4L
Diamond (1) (2).53-.6511,500-13,500
Weastec (1).45-.6510,900-14,700
3.0L(3)(3)
3.3L.45-.657000-15,800
(1) This is the manufacturer of ignition coil. (2) Brass terminals. (3) Information is not available from manufacturer.
(1)This is the manufacturer of ignition coil.
(2)Brass terminals.
(3)Information is not available from manufacturer.

IGNITION COIL RESISTANCE - Ohms @ 70-80°F (21-27°C)

HIGH TENSION WIRE RESISTANCE

ApplicationOhms
Caravan & Grand Caravan (As Applicable) (1)
2.4L
Cylinder No. 1 Or 44200
Cylinder No. 2 Or 33200
3.0L
Cylinder No. 114,000
Cylinder No. 210,400
Cylinder No. 314,900
Cylinder No. 411,500
Cylinder No. 517,500
Cylinder No. 610,300
Ignition Coil Wire11,100
3.3L & 3.8L
Cylinder No. 118,500
Cylinder No. 215,500
Cylinder No. 320,400
Cylinder No. 421,200
Cylinder No. 527,700
Cylinder No. 626,700
Dakota & Durango
All High Tension Wires(2)
Ram Pickup, Ram Van & Ram Wagon
All High Tension Wires(2)
Town & Country (1)
Cylinder No. 118,500
Cylinder No. 215,500
Cylinder No. 320,400
Cylinder No. 421,200
Cylinder No. 527,700
Cylinder No. 626,700
Voyager & Grand Voyager (As Applicable) (1)
2.4L
Cylinder No. 1 Or 44200
Cylinder No. 2 Or 33200
3.0L
Cylinder No. 114,000
Cylinder No. 210,400
Cylinder No. 314,900
Cylinder No. 411,500
Cylinder No. 517,500
Cylinder No. 610,300
Ignition Coil Wire11,100
3.3L
Cylinder No. 118,500
Cylinder No. 215,500
Cylinder No. 320,400
Cylinder No. 421,200
Cylinder No. 527,700
Cylinder No. 626,700
(1) Maximum wire resistance is listed according to high tension wire application. For cylinder identification, see FIRING ORDER & TIMING MARKS. (2) Resistance should be 250-1000 ohms per one inch or 3000-12,000 ohms per 12 inches.
(1)Maximum wire resistance is listed according to high tension wire application. For cylinder identification, see FIRING ORDER & TIMING MARKS.
(2)Resistance should be 250-1000 ohms per one inch or 3000-12,000 ohms per 12 inches.

HIGH TENSION WIRE RESISTANCE

SPARK PLUGS

ApplicationChampion No.
Caravan & Grand Caravan
2.4LRC12YC5
3.0LRN11YC4
3.3L & 3.8LRN14PMP5
Dakota
2.5LRC12ECC
3.9L, 5.2L & 5.9LRC12LC4
DurangoRC12LC4
Ram Pickup
3.9L, 5.2L & 5.9LRC12LC4
8.0LQC9MC4
Ram Van & Ram WagonRC12LC4
Town & CountryRN14PMP5
Voyager & Grand Voyager
2.4LRC12YC5
3.0LRN11YC4
3.3LRN14PMP5
(1) Check spark plug application on underhood vehicle emission control label. If application differs from application listed, use application on underhood vehicle emission control label.
(1)Check spark plug application on underhood vehicle emission control label. If application differs from application listed, use application on underhood vehicle emission control label.

SPARK PLUG TYPE (1)

ApplicationGap In. (mm)Torque Ft. Lbs. (N.m)
Caravan & Grand Caravan
2.4L.048-.053 (1.22-1.35)20 (27)
3.0L.039-.044 (1.00-1.12)20 (27)
3.3L & 3.8L.048-.053 (1.22-1.35)20 (27)
Dakota
2.5L.035 (.89)30 (41)
3.9L, 5.2L & 5.9L.040 (1.01)30 (41)
Durango.040 (1.01)30 (41)
Ram Pickup
3.9L, 5.2L & 5.9L.040 (1.01)30 (41)
8.0L.045 (1.14)30 (41)
Ram Van & Ram Wagon.040 (1.01)30 (41)
Town & Country.048-.053 (1.22-1.35)20 (27)
Voyager & Grand Voyager
2.4L.048-.053 (1.22-1.35)20 (27)
3.0L.039-.044 (1.00-1.12)20 (27)
3.3L.048-.053 (1.22-1.35)20 (27)
(1) Check spark plug gap specification on underhood vehicle emission control label. If specification differs from that listed above, use specification on underhood vehicle emission control label.
(1)Check spark plug gap specification on underhood vehicle emission control label. If specification differs from that listed above, use specification on underhood vehicle emission control label.

SPARK PLUG SPECIFICATIONS (1)

Firing Order 2.4L 4-Cyl. (Caravan & Voyager). Scheme 1

Scheme 1: Firing Order 2.4L 4-Cyl. (Caravan & Voyager)

Firing Order & Distributor Rotation 2.5L 4-Cyl. (Dakota). Scheme 2

Scheme 2: Firing Order & Distributor Rotation 2.5L 4-Cyl. (Dakota)

Firing Order & Distributor Rotation 3.0L V6 (Caravan & Voyager). Scheme 3

Scheme 3: Firing Order & Distributor Rotation 3.0L V6 (Caravan & Voyager)

Firing Order 3.3L & 3.8L V6 (Caravan, Town & Country, & Voyager). Scheme 4

Scheme 4: Firing Order 3.3L & 3.8L V6 (Caravan, Town & Country, & Voyager)

Firing Order & Distributor Rotation 3.9L V6 (Dakota, Durango, Ram Pickup, Ram Van & Ram Wagon). Scheme 5

Scheme 5: Firing Order & Distributor Rotation 3.9L V6 (Dakota, Durango, Ram Pickup, Ram Van & Ram Wagon)

Firing Order & Distributor Rotation 5.2L & 5.9L Gasoline V8 (Dakota, Durango, Ram Pickup, Ram Van & Ram Wagon). Scheme 6

Scheme 6: Firing Order & Distributor Rotation 5.2L & 5.9L Gasoline V8 (Dakota, Durango, Ram Pickup, Ram Van & Ram Wagon)

Firing Order 5.9L Diesel 6-Cyl. (Ram Pickup). Scheme 7

Scheme 7: Firing Order 5.9L Diesel 6-Cyl. (Ram Pickup)

Firing Order 8.0L V10 (Ram Pickup). Scheme 8

Scheme 8: Firing Order 8.0L V10 (Ram Pickup)

IGNITION TIMING

Note. On all models, ignition timing is controlled by Powertrain Control Module (PCM). Ignition timing is non-adjustable. DO NOT attempt to adjust ignition timing.

Note. On Dakota 3.9L, 5.2L and 5.9L, Durango, Ram Pickup 3.9L, 5.2L and 5.9L (gasoline), Ram Van and Ram Wagon, the distributor can be checked for proper location. See FUEL SYSTEM SYNCHRONIZATION under FUEL SYSTEM in ON-VEHICLE ADJUSTMENTS.

FUEL PUMP (GASOLINE)

ApplicationPressure psi (kg/cm 2 )Min. Vol. In 7 Sec. Pts. (L)
Caravan
2.4L & 3.0L(1) 43-53 (3.0-3.7)(2)
3.3L
Flex-Fuel(1) 50-60 (3.5-4.2)(2)
Except Flex-Fuel(1) 43-53 (3.0-3.7)(2)
3.8L(1) 43-53 (3.0-3.7)(2)
Dakota & Durango(3) 44-54 (3.0-3.8).5 (24)
Ram Pickup, Ram Van & Ram Wagon(3) 44-54 (3.0-3.8).5 (24)
Town & Country
3.3L
Flex-Fuel(1) 50-60 (3.5-4.2)(2)
Except Flex-Fuel(1) 43-53 (3.0-3.7)(2)
3.8L(1) 43-53 (3.0-3.7)(2)
Voyager
2.4L & 3.0L(1) 43-53 (3.0-3.7)(2)
3.3L
Flex-Fuel(1) 50-60 (3.5-4.2)(2)
Except Flex-Fuel(1) 43-53 (3.0-3.7)(2)
(1) Manufacturer lists fuel pressure with engine off, ignition on and using scan tool to activate fuel pump. (2) Information is not available from manufacturer. (3) Manufacturer lists fuel pressure with engine idling.
(1)Manufacturer lists fuel pressure with engine off, ignition on and using scan tool to activate fuel pump.
(2)Information is not available from manufacturer.
(3)Manufacturer lists fuel pressure with engine idling.

FUEL PUMP PERFORMANCE

FUEL INJECTION PUMP & FUEL TRANSFER PUMP (DIESEL)

Note. For fuel injection pump timing, see ON-VEHICLE ADJUSTMENTS article.

ApplicationOutput Pressure psi (kg/cm 2 )
Ram Pickup 5.9L(1)
(1) Pressure testing procedure and output pressure is not available from manufacturer.
(1)Pressure testing procedure and output pressure is not available from manufacturer.

FUEL INJECTION PUMP PERFORMANCE (DIESEL)

Note. For testing of fuel transfer pump, see BASIC DIAGNOSTIC PROCEDURES article.

FUEL INJECTOR OPENING PRESSURE (DIESEL)

ApplicationPsi (kg/cm 2 )
Ram Pickup 5.9L4500 (316)

FUEL INJECTOR OPENING PRESSURE (DIESEL)

FUEL INJECTOR RESISTANCE

ApplicationOhms @ 68°F (20°C)
All Models10-16

FUEL INJECTOR RESISTANCE

IDLE SPEED & MIXTURE

Note. On all except diesel models, idle speed and mixture are controlled by Powertrain Control Module (PCM). No adjustment is required.

ApplicationRPM
Gasoline Models(1)
Diesel Models(2)
(1) Idle speed is controlled by Powertrain Control Module PCM) and idle air control motor. Idle speed is nonadjustable. (2) Idle speed is controlled by PCM. Idle speed is nonadjustable.
(1)Idle speed is controlled by Powertrain Control Module PCM) and idle air control motor. Idle speed is nonadjustable.
(2)Idle speed is controlled by PCM. Idle speed is nonadjustable.

IDLE SPEED SPECIFICATIONS

THROTTLE BODY MINIMUM AIRFLOW IDLE SPEED

ApplicationRPM
Caravan
2.4L (1)
1000 Miles Or Less(2) 500-875
More Than 1000 Miles(2) 550-875
3.0L (1)
1000 Miles Or Less(2) 560-910
More Than 1000 Miles(2) 610-910
3.3L & 3.8L (1)
1000 Miles Or Less(2) 525-875
More Than 1000 Miles(2) 575-875
Dakota
2.5L(3) 500-900
3.9L, 5.2L & 5.9L(3) 500-900
Durango(3) 500-900
Ram Pickup
3.9L, 5.2L & 5.9L (Gasoline)(3) 500-900
8.0L(4)
Ram Van & Ram Wagon(3) 500-900
Town & Country (1)
1000 Miles Or Less(2) 525-875
More Than 1000 Miles(2) 575-875
Voyager
2.4L (1)
1000 Miles Or Less(2) 500-875
More Than 1000 Miles(2) 550-875
3.0L (1)
1000 Miles Or Less(2) 560-910
More Than 1000 Miles(2) 610-910
3.3L (1)
1000 Miles Or Less(2) 525-875
More Than 1000 Miles(2) 575-875
(1) Specification listed in accordance with vehicle mileage. (2) Specification listed with Air Metering Fitting (6457) installed. (3) Specification listed with Air Metering Fitting (6714) installed. (4) Does not apply to this application.
(1)Specification listed in accordance with vehicle mileage.
(2)Specification listed with Air Metering Fitting (6457) installed.
(3)Specification listed with Air Metering Fitting (6714) installed.
(4)Does not apply to this application.

THROTTLE BODY MINIMUM AIRFLOW IDLE SPEED SPECIFICATIONS

THROTTLE POSITION SENSOR

Throttle OpeningVolts
Caravan, Town & Country, & Voyager (1) (2)
At Idle.38-1.20
At Full Throttle3.10-4.40
Dakota & Durango (1) (2)
At Idle.26-.90
At Full ThrottleLess Than 4.50
Ram Pickup
3.9L, 5.2L, 5.9L (Gasoline) & 8.0L (1) (2)
At Idle.35-.90
At Full ThrottleLess Than 4.50
5.9L (Diesel)(3)
Ram Van & Ram Wagon (1) (2)
At Idle.35-.90
At Full ThrottleLess Than 4.50
(1) Measure voltage at center terminal on throttle position sensor with ignition on. (2) Voltage should increase smoothly when moving throttle from idle to full throttle. (3) Diesel Accelerator Pedal Position Sensor (APPS) is not adjustable. Voltage should be less than one volt at idle and more than 3 volts at full throttle.
(1)Measure voltage at center terminal on throttle position sensor with ignition on.
(2)Voltage should increase smoothly when moving throttle from idle to full throttle.
(3)Diesel Accelerator Pedal Position Sensor (APPS) is not adjustable. Voltage should be less than one volt at idle and more than 3 volts at full throttle.

THROTTLE POSITION SENSOR VOLTAGE SPECIFICATIONS