Contents Section: Procedures All sections

Maintenance Information Dodge Cab & Chassis R2500

Procedures 20 illustrations ~1379 words

VIN LOCATION

The Vehicle Identification Number (VIN) is located on the left side of the dash panel at the base of the windshield. The VIN chart explains the code characters.

VIN CODE ID EXPLANATION

Numbers preceding the explanations in the legend below refer to the sequence of characters as listed on VIN identification label. See VIN example below.

VIN Code ID Explanation. Scheme 1

Scheme 1: VIN Code ID Explanation

LIGHT & HEAVY DUTY SERVICE DEFINITIONS

Maintenance service is recommended at different mileage intervals based on Gross Vehicle Weight Rating (GVWR). See appropriate SERVICE SCHEDULES article.

Light Duty

Vehicles with GVWR of 8500 lbs. or less.

Heavy Duty

Vehicles with GVWR of 8501 lbs. or more.

SEVERE & NORMAL SERVICE DEFINITIONS

Service is recommended at mileage intervals based on vehicle operation. Normal Service and Severe Service schedules are based on the following primary operating conditions

Normal Service

  1. Driven More Than 10 Miles Daily
  2. NO Severe Service Operating Conditions

Severe Service

Note. Use the Severe Service schedule if the vehicle to be serviced is operated under ANY (one or more) of these conditions

  1. Frequent Short Trips Of Less than 5 Miles (8 KM)
  2. Frequent Driving In Dusty Conditions
  3. Frequent Trailer Towing
  4. Frequent Idling
  5. More Than 50% Of Your Driving Is At Sustained High Speeds During Hot Weather, Above 90°F (32°C)

Scheme 2

Scheme 2: SERVICE POINT LOCATIONS

Scheme 3

Scheme 3

Scheme 4

Scheme 4

Scheme 5

Scheme 5: ADDITIONAL SERVICE INFORMATION - DIESEL MODELS

Note. For more information regarding 5.9L Diesel engine service refer to the THEORY/OPERATION - 5.9L DIESEL article in the ENGINE PERFORMANCE section.

Scheme 6

Scheme 6

Note. For more information regarding 5.9L Diesel engine service refer to the BASIC TESTING - 5.9L DIESEL article in the ENGINE PERFORMANCE section.

Note. DO NOT remove the air filter housing to inspect air filter element. When disc in Filter Minder is in the RED zone, the filter needs replacement. Verify there is nothing clogging the air inlet (snow, mud, leaves, etc.), replace filter and reset Filter Minder by pushing the reset button.

Scheme 7

Scheme 7

Note. For more information regarding 5.9L Diesel engine service refer to the 5.9L V8 TURBO DIESEL - VIN [D] article in the ENGINE MECHANICAL section.

When a diesel vehicle runs out of fuel, air is pulled into the fuel lines and prevents fuel from reaching engine. To restart perform the following

  1. Add 5 to 10 gallons of fuel to vehicle tank.
  2. Open the hood and hand operate the fuel lift pump by pushing down on prime button until resistance is felt approximately 30 times).
  3. Start engine using normal procedure.
  4. Engine may run rough until air is forced from lines.
CAUTIONIf this procedure fails to start vehicle, more involved procedures may be required.

Scheme 8

Scheme 8

Note. For more information regarding 5.9L Diesel engine service refer to the 5.9L V8 TURBO DIESEL - VIN [D] article in the ENGINE MECHANICAL section.

Scheme 9

Scheme 9

Note. For more information regarding 5.9L Diesel engine service refer to the 5.9L V8 TURBO DIESEL - VIN [D] article. in the ENGINE MECHANICAL section.

Scheme 10

Scheme 10

Note. For more information regarding 5.9L Diesel engine service refer to the 5.9L V8 TURBO DIESEL - VIN [D] article. in the ENGINE MECHANICAL section.

Note. For more information regarding 5.9L Diesel engine service refer to the 5.9L V8 TURBO DIESEL - VIN [D] article. in the ENGINE MECHANICAL section.

Drain fuel/water separator by pushing up on the valve located on the bottom of the fuel filter until clear fuelis visible. Drain fuel into a container and follow proper disposal procedures.

CAUTIONDO NOT drain fuel/water separator when engine is running or hot. Allow engine to cool before draining. Verify that the WATER IN FUEL light on instrument panel is OFF.

Scheme 11

Scheme 11: ADDITIONAL SERVICE INFORMATION - CNG MODELS

Scheme 12

Scheme 12

Scheme 13

Scheme 13

Scheme 14

Scheme 14

Scheme 15

Scheme 15

Scheme 16

Scheme 16: IDENTIFICATION LABEL LOCATIONS

Scheme 17

Scheme 17

Scheme 18

Scheme 18

LUBRICATION SPECIFICATIONS - DIESEL

MaterialConditionSpecification
Engine Oil (1)Ambient Temperature Above 10°F (-12°C) To Over 30°F (-1°C)SAE 15W-40
Engine Oil (1)Ambient Temperature Less Than 0°F (-18°C) To Over 30°F(-1°C)SAE 10W-30
Engine Oil (1)Ambient Temperature Less Than -10°F(-23°C) Up To 0°F (-18°C)With Block Heater: SAE 10W-30 Without Block Heater: SAE 5W-30
Engine CoolantAll50/50 Mixture Of Distilled Water & Ethylene Glycol
Brake FluidAllDOT 3
Automatic Transmission FluidAllATF+2 Type 7176
Transfer Case FluidAllATF+2 Type 7176 Or DEXRON III ATF
Manual Transmission FluidAll75W-90 Synthc. API GL4
Steering Linkage LubricantAllMopar Multi-Mileage Lubricant
Wheel Bearing GreaseAllHigh Temperature Multi- -Purporse EP Grease
Rear Axle Lubricant (2)AllMopar Hypoid Lubricant SAE 80W-90 GL-5 Gear Lube
4x4 Front Axle LubricantAllMopar Hypoid Lubricant SAE 80W-90 GL-5 Gear Lube
Power Steering Fluid (3)AllMopar Power Steering Fluid Or Equivalant Petroleum Based
Clutch Linkage LubricantAllMultipurpose Grease NLGI Grade 2 E.P.
A/C RefrigerantAllR-134a
A/C Refrigerant OilAllPolyalkalene Glycol SP-10 PAG Refrigerant Oil
(1) SAE 10W-30 engine oil is preferred for use in all Dodge trucks. Use only API approved oil with Starburst Symbol. (2) Axles with Limited-Slip Differentials require the use of a 5% Friction Modifier, such as Mopar Gear Oil Additive Friction Modifier. (3) Never add gear oil, automatic transmission fluid or hydroboost power steering fluid.
(1)SAE 10W-30 engine oil is preferred for use in all Dodge trucks. Use only API approved oil with Starburst Symbol.
(2)Axles with Limited-Slip Differentials require the use of a 5% Friction Modifier, such as Mopar Gear Oil Additive Friction Modifier.
(3)Never add gear oil, automatic transmission fluid or hydroboost power steering fluid.

LUBRICATION SPECIFICATIONS - DIESEL

FLUID CAPACITIES - DIESEL

ItemConditionSpecification (1)
Engine OilCapacity, Upper Safe Mark10 Qts. (9.5L)
Engine OilCapacity, Lower Safe Mark8 Qts. (7.5L)
Engine CoolantDrained26 Qts. (24.5L)
Automatic Transmission Fluid46RE: Dry Fill17 Qts. (16L)
Automatic Transmission Fluid47RE: Dry Fill17 Qts. (16L)
Manual Transmission FluidNV45004 Qts. (3.8L)
Rear Axle LubricantDANA 70 Model 267 (2WD)7 Pts. (3.3L)
Rear Axle LubricantDANA 70 Model 267 (4WD)7.8 Pts. (3.6L)
Rear Axle LubricantDANA 80 Model 286 (2WD)6.8.Pts. (3.2L)
Rear Axle LubricantDANA 80 Model 286 (4WD)10.1 Pts. (4.8L)
Rear Axle Limited Slip DifferentialModel 267 (2WD)7 Pts. (3.3L)
Rear Axle Limited Slip DifferentialModel 267 (4WD)7.8 Pts. (3.6L)
Rear Axle Limited Slip DifferentialModel 286 (2WD)6.8 Pts. (3.2L)
Rear Axle Limited Slip DifferentialModel 286 (4WD)10.1 Pts. (4.8L)
Front Axle LubricantModel 2487.6 Pts. (3.6L)
Transfer Case FluidNV241 HD6.5 Pts. (3.1L)
Power Take Off AdapterNV0214.6 Pts. (2.1L)
Power Steering FluidDrained2.7 Pts. (1.3L)
A/C RefrigerantCharge Capacity32 Oz. (.9Kg)
Refrigerant OilA/C System Capacity7.75 Oz. (230ML)
Fuel TankCapacity35 Gal. (132L)
(1) Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(1)Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.

FLUID CAPACITIES - DIESEL

LUBRICATION SPECIFICATIONS - GAS

MaterialConditionSpecification
Engine Oil (1)Ambient Temperature Above 0 °F (-18°C) To Over 100°F (38°C)SAE 10W-30
Engine Oil (1)Ambient Temperature Less Than -20°F (-29°C) Up To 32°F (0°C)SAE 5W-30
Engine CoolantAll50/50 Mixture Of Distilled Water & Ethylene Glycol
Brake FluidAllDOT 3
Automatic Transmission FluidAllATF+2 Type 7176
Transfer Case FluidAllATF+2 Type 7176 Or DEXRON III ATF
Manual Transmission FluidNV-450075W-90 Synthc. API GL4
Manual Transmission FluidNV-3500Mopar Manual Transmission Fluid
Steering Linkage LubricantAllMopar Multi-Mileage Lubricant
Wheel Bearing GreaseAllHigh Temperature Multi- -Purporse EP Grease
Rear Axle & 4x4 Frt. AxleLubricant (2)AllMopar Hypoid Lubricant SAE 80W-90 GL-5 Gear Lube
Power Steering Fluid (3)AllMopar Power Steering Fluid Or Equivalant Petroleum Based
Clutch Linkage LubricantAllMultipurpose Grease NLGI Grade 2 E.P.
A/C RefrigerantAllR-134a
A/C Refrigerant OilAllPolyalkalene Glycol SP-10 PAG Refrigerant Oil
(1) SAE 10W-30 engine oil is preferred for use in all Dodge trucks. Use only API approved oil with Starburst Symbol. (2) Limited-Slip Differentials require the use of a 5% Friction Modifier. Mopar Gear Oil Additive Friction Modifier (3) Never add gear oil, automatic transmission fluid or hydroboost power steering fluid.
(1)SAE 10W-30 engine oil is preferred for use in all Dodge trucks. Use only API approved oil with Starburst Symbol.
(2)Limited-Slip Differentials require the use of a 5% Friction Modifier. Mopar Gear Oil Additive Friction Modifier
(3)Never add gear oil, automatic transmission fluid or hydroboost power steering fluid.

LUBRICATION SPECIFICATIONS - GAS

FLUID CAPACITIES - GAS

ItemConditionSpecification (1)
Engine Oil3.9L: Drained, W/New Filter4 Qts. (3.8L)
Engine Oil5.2L: Drained, W/New Filter5 Qts. (4.7L)
Engine Oil5.9L: Drained, W/New Filter5 Qts. (4.7L)
Engine Oil3.9L: Drained3.5 Qts. (3.3L)
Engine Oil5.2L: Drained4.5 Qts. (4.2L)
Engine Oil5.9L: Drained4.5 Qts. (4.2L)
Engine Coolant3.9L: Drained20 Qts. (19L)
Engine Coolant5.2L: Drained20 Qts. (19L)
Engine Coolant5.9L: Drained20 Qts. (19L)
Automatic Transmission Fluid42RE: Dry Fill17-22 Pts. (8-10.4L)
Automatic Transmission Fluid46RE: Dry Fill17-26 Pts. (8-12.3L)
Manual Transmission FluidNV3500: Drained4.2 Pts. (2L)
Manual Transmission FluidNV3500: Drained8 Pts. (3.8L)
Rear Axle Fluid9-1/4: Drained4.8 Pts. (2.3L)
Rear Axle FluidModel 248 (2WD)6.3 Pts. (3L)
Rear Axle FluidModel 248 (4WD)7.3 Pts. (3.4L)
Rear Axle FluidModel 267 (2WD)7 Pts. (3.3L)
Rear Axle FluidModel 267 (4WD)7.8 Pts. (3.6L)
Rear Axle FluidModel 286 (2WD)6.8.Pts. (3.2L)
Rear Axle FluidModel 286 (4WD)10.1 Pts. (4.8L)
Rear Axle Limited Slip DifferentialModel 248 (2WD)6.3 Pts. (3L)
Rear Axle Limited Slip DifferentialModel 248 (4WD)7.3 Pts. (3.4L)
Rear Axle Limited Slip DifferentialModel 267 (2WD)7 Pts. (3.3L)
Rear Axle Limited Slip DifferentialModel 267 (4WD)7.8 Pts. (3.6L)
Rear Axle Limited Slip DifferentialModel 286 (2WD)6.8 Pts. (3.2L)
Rear Axle Limited Slip DifferentialModel 286 (4WD)10.1 Pts. (4.8L)
Front Axle LubricantModel 2166.8 Pts. (3.6L)
Front Axle LubricantModel 2487.6 Pts. (3.6L)
Transfer Case FluidNV231 HD2.5 Pts. (1.2L)
Power Take Off AdapterNV0214.6 Pts. (2.1L)
Power Steering FluidDrained2.7 Pts. (1.3L)
A/C RefrigerantCharge Capacity32 Oz. (.9Kg)
Refrigerant OilA/C System Capacity7.75 Oz. (230ML)
Fuel Tank119" & 139" Wheelbase Vehicles26 Gal. (98L)
Fuel TankAll Others35 Gal. (132L)
(1) Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.
(1)Capacities are recommended or calculated levels. Always use dipstick (if available) to measure level.

FLUID CAPACITIES

TIRE REPLACEMENT

The tires on your new vehicle provide a balance of many characteristics. They should be inspected regularly for wear and correct inflation pressure. Chrysler strongly recommends that you use tires equivalent to the originals in quality and performance when replacement is needed. Failure to use equivalent replacement tires may adversely affect the safety, handling and ride of your vehicle. We recommend that you contact your original equipment tire dealer on any questions you may have on tire specifications or capability.

TORQUE SPECIFICATIONS

Lug NutFt. Lbs. (N.m)
BR1500 (5 Stud Wheel)95 (130)
BR2500 (8 Stud Wheel)135 (180)
BR3500 (8 Stud Dual Wheel)145 (195)

TORQUE SPECIFICATIONS

BATTERY SPECIFICATIONS

Vehicle is factory equipped with a maintenance free battery. The top of the battery is permanently sealed, and water never has to be added, and periodic maintenance is not required either. But, periodically check the battery terminals and battery hold-down bracket for corrosion. Replace with a battery of the same group number as shown on original battery's label.

CAUTIONWhen battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure. See COMPUTER RELEARN PROCEDURES article in the GENERAL INFORMATION section.

SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)

Note. See the AIR BAGS article in the ACCESSORIES/SAFETY EQUIPMENT Section.

Modifications or improper maintenance, including incorrect removal and installation of the Supplemental Restraint System (SRS), can adversely affect system performance. DO NOT cover, obstruct or change the steering wheel horn pad in any way, as such action could cause improper function of the system. Use only plain water when cleaning the horn pad. Solvents or cleaners could adversely affect the air bag cover and cause improper deployment of the system.

WARNINGTo avoid injury from accidental air bag deployment, read and carefully follow all warnings and service precautions. See appropriate AIR BAGS article in ACCESSORIES/SAFETY EQUIPMENT.
WARNINGAny maintenance performed on or near the components of the SRS must be performed only by an authorized dealer. Do not permit anyone else to service, inspect maintain, or service any SRS components or wiring. Similarly, no part of the SRS should ever be handled or disposed of by anyone except an authorized dealer. Improper work on the SRS components or wiring could result in inadvertent deployment of the airbags or could render the SRS system inoperative. Either situation could result in serious injury
WARNINGIf the car has had any front-end damage, have the SRS system inspected by an authorized dealer to ensure it is working properly.
WARNINGIf any of the following conditions occur, the SRS is not working properly. Immediately have it inspected by an authorized dealer: The SRS warning light does not illuminate when you start the car. The SRS warning light does not go off after about 7 seconds. The SRS warning light illuminates while driving.
CAUTIONDisconnect negative battery cable before servicing any air bag system, steering column or passenger side dash component. After any repair, turn ignition key to the ON position from passenger's side of vehicle in case of accidental air bag inflation

AIR CONDITIONING SERVICING

WARNINGAvoid breathing R-134a refrigerant and PAG lubricant vapors, exposure may irritate eyes, nose and throat. To remove R-134a from system use R-134a recycling equipment that meets SAE J2210 specifications. If accidental system discharge occurs, ventilate work area before resuming service.
WARNINGR-134a service equipment or vehicle A/C systems SHOULD NOT be pressure tested or leak tested with compressed air. Some mixtures of air/R134a have shown to be combustible at elevated pressures. These mixtures are dangerous and may cause fire and/or explosions. See AIR CONDITIONING SERVICE article in GENERAL INFORMATION section.

AIR CONDITIONING MAINTENANCE

WARNINGNEVER add A/C refrigerant to correct a non-cooling problem unless pressure gauges are connected to the system by a certified technician. Lack of cooling may be caused by a restriction, therefore adding refrigerant can cause a dangerous pressure rise.

ANTI-LOCK BRAKE SYSTEM

CAUTIONThe anti-lock brake system contains electronic equipment that can be susceptible to interference caused by improperly installed or high output radio transmitting equipment. Since this interference could cause the possible loss of the antilock braking capability, such equipment should be installed by qualified professionals.

On models equipped with anti-lock brake systems, ALWAYS observe the following cautions

  1. DO NOT attempt to bleed hydraulic system without first referring to the appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES Section.
  2. DO NOT mix tire sizes. As long as tires remain close to the original diameter, increasing the width is acceptable. Rolling diameter must be identical for all 4 tires. Some manufacturers recommend tires of the same brand, style and type. Failure to follow this precaution may cause inaccurate wheel speed readings.
  3. Use ONLY recommended brake fluids. DO NOT use silicone brake fluids in an ABS-equipped vehicle.

AUTOMATIC TRANSAXLE FLUID SERVICE

WARNINGMake certain no fluid is spilled when the transaxle fluid is inspected. Wipe up any spilled fluid completely.

AXLE FLUID

CAUTIONAxle lubricant should be changed whenever the axle has been submerged in water. Water can enter through the axle vent hole and contaminate the lubricant.

BATTERY WARNING

WARNINGWhen battery is disconnected, vehicles equipped with computers may lose memory data. When battery power is restored, driveability problems may exist on some vehicles. These vehicles may require a relearn procedure.
WARNINGBatteries produce flammable hydrogen gas. Keep flames and sparks away from the battery or and explosion may occur. Never smoke when working in the vicinity of the battery.
WARNINGWhen checking or servicing the battery, disconnect the negative cable. Be careful not to cause a short circuit by allowing metal objects to contact the battery posts and the vehicle at the same time.

REPLACING BLOWN FUSES

CAUTIONBefore replacing a blown fuse, remove ignition key, turn off all lights and accessories to avoid damaging the electrical system. Be sure to use fuse with the correct indicated amperage rating. The use of an incorrect amperage rating fuse may result in a dangerous electrical system overload.

BRAKE PAD WEAR INDICATOR

CAUTIONIndicator will cause a squealing or scraping noise, warning that brake pads need replacement.

BRAKE HOSES

WARNINGWorn brake hoses can burst and cause brake failure. If any sign of cracking, scuffing, or worn spots are found, replace the brake hoses immediately.

BRAKE FLUID

WARNINGThe use of incorrect fluid in the brake system may cause damage to components. DO NOT use any fluid other than DOT-3 brake fluid. DO NOT use reclaimed fluid or fluid that has been stored in old or open containers. It is essential that foreign particles and other liquids are kept out of the brake fluid reservoir.

CATALYTIC CONVERTER

CAUTIONContinued operation of vehicle with a severe malfunction could cause converter to overheat, resulting in possible damage to converter and vehicle.

COOLANT

CAUTIONTo avoid possible damage to vehicle use only ethylene-glycol based coolants with a mixture ratio from 50-70% anti-freeze. DO NOT use 100% anti-freeze as it will cause the formation of cooling system deposits.

DIESEL FUEL ANTI-FUNGAL ADDITIVES

CAUTIONIf fuel contamination due to fungi or other microorganisms is suspected a fuel additive with a biocide may be used. Follow the manufacturers dosage as recommended on product label. Use biocides ONLY when necessary, excessive use can may cause other fuel system problems.

DIESEL FUEL CONTAMINATION

WARNINGDiesel fuel system may be contaminated with fungi or other microorganisms. Keep contaminated fuel away from open skin cuts or sores to prevent skin irritation or infection.

DIESEL FUEL REQUIREMENTS

CAUTIONAll diesel engines have been developed to take advantage of the high energy content of No. 2 diesel fuel or No. 2 climatized-diesel fuels. It also operates on No. 1-diesel fuels if temperatures are expected to be extended arctic conditions -10°F (-23°C).
WARNINGDo NOT use alcohol or gasoline as a fuel blending agent. They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel.

ELECTROSTATIC DISCHARGE SENSITIVE (ESD) PARTS

WARNINGMany solid state electrical components can be damaged by static electricity (ESD). Some will display a warning label, but many will not. Discharge personal static electricity by touching a metal ground point on the vehicle prior to servicing any ESD sensitive component.

ENGINE OIL

CAUTIONNever use non-detergent or straight mineral oil.

ENGINE OIL FILTER (CARTRIDGE TYPE)

CAUTIONUse of Mopar Oil Filter Cartridge (P/N 04746914) is RECOMMENDED. The engine oil filter cartridge should be changed at every engine oil change. Use the same type oil that will be used in the engine.

FUEL SYSTEM SERVICE

WARNINGRelieve fuel system pressure prior to servicing any fuel system component (fuel injection models).

HALOGEN BULBS

WARNINGHalogen bulbs contain pressurized gas which may explode if overheated. DO NOT touch glass portion of bulb with bare hands. Eye protection should be worn when handling or working around halogen bulbs.

RADIATOR CAP

CAUTIONAlways disconnect the fan motor when working near the radiator fan. The fan is temperature controlled and could start at any time even when the ignition key is in the OFF position. DO NOT loosen or remove radiator cap when cooling system is hot.

RADIATOR FAN

WARNINGKeep hands away from radiator fan.

STARTING FLUID USE (TURBO DIESEL)

WARNINGDO NOT USE starting fluids (ether) or flammable liquids to aid the starting of a Cummins Turbo-Diesel. NEVER pour diesel fuel, flammable liquids or starting fluids into the air cleaner canister, air intake or turbocharger housing in an attempt to start the vehicle. A flash fire may result causing personal injury.

TIRE CHAINS

CAUTIONDo NOT install tire chains or traction devices on front wheels of 4x4 models with tires larger than P215/75R15. Do NOT install tire chains or traction devices on rear wheels of 4x4 models with tires larger than P235/75R15. These tires are too large for sufficient body clearance with chains or other traction devices. Tire chains are not allowed on 4x2 vehicles equipped with P235/70R15 tires or 4x4 vehicles equipped with 31 x 10.50R15 tires.
CAUTIONDo NOT drive for a prolonged period of time on dry pavement.

TURBOCHARGED MODELS (TURBO-DIESEL)

CAUTIONDo not race engine immediately after starting. When stopping engine, allow engine to idle for approximately 60 seconds before shutting it off. Failure to do so may cause turbocharger damage due to lack of oil flowing to the turbocharger bearings.

WARRANTY INFORMATION

CAUTIONDue to the different warranties offered in various regions and the variety of after-market extended warranties available, please refer to the warranty package that came with the vehicle to verify all warranty options.

Scheme 19

Scheme 19: FUSE PANEL IDENTIFICATION

Fuse & Circuit Breaker Identification

  1. F1 - Not Used
  2. F2 - 30 Amp (Lt. Green) Blower Motor
  3. CB1 - 30 Amp (Circuit Breaker) Power Windows
  4. CB2 - 30 Amp (Circuit Breaker) Power Seats
  5. 1 - 20 Amp (Yellow) Power Outlet
  6. 2 - Not Used
  7. 3 - Not Used
  8. 4 - Not Used
  9. 5 - 20 Amp (Yellow) Cigar Lighter
  10. 6 - 20 Amp (Yellow) Turn Signal Flasher
  11. 7 - 15 Amp (Lt. Blue) Radio
  12. 8 - 20 Amp (Yellow) Windshield Wipers
  13. 9 - 10 Amp (Red) Fuel Pump Relay, A/C Compressor Clutch Relay Automatic Shutdown Relay, Transmission Overdrive Solenoid, EGR Solenoid, Powertrain Control Module (PCM) Ignition Module High Pressure Fuel Shut-Off Solenoid Relay (CNG Models Only) EGR Solenoid (CNG Models Only)
  14. 10 - Not Used Vehicle Speed Control
  15. 11 - 10 Amp (Red) Buzzer, Overhead Console
  16. 12 - 15 Amp (Lt. Blue) Airbag Diagnostic Module, Cluster, Message Center
  17. 13 - 5 Amp (Tan) Illumination
  18. 14 - 20 Amp (Yellow) RWAL and ABS Module
  19. 15 - 15 Amp (Lt. Blue) Automatic Day/Night Mirror, Back-up Lights, Daytime Running Lamps
  20. 16 - 15 Amp (Lt. Blue) Airbag Diagnostic Module
  21. 17 - 15 Amp (Lt. Blue) Ignition Off Draw, Radio and Clock Memory
  22. 18 - 15 Amp (Lt. Blue) Parking Lamps
  23. 19 - 20 Amp (Yellow) Power Door Locks
  24. 20 - 15 Amp (Lt. Blue) Stop Lamps

Scheme 20

Scheme 20: POWER DISTRIBUTION CENTER IDENTIFICATION
WARNINGAlways disconnect battery ground cable before servicing "high-current fuses. It is recommended that "high-current" fuses be replaced by a qualified technician.

Power Distribution Center Relay & Fuse Identification

  1. A - Starter Relay
  2. B - Trailer Lights Relay
  3. C - Auto Transmission Relay
  4. D - Anti-Lock Brake System Relay
  5. E - Auto Shutdown Relay
  6. F - Air Conditioning Clutch Relay
  7. G - Horn Relay
  8. H - Fuel System Relay
  9. J - ABS Warning Light Relay
  10. K - Fog Lamp 2 Relay
  11. L - Fog Lamp 1 Relay
  12. 1 - 30 Amp (Pink) Engine Control
  13. 2 - 40 Amp (Green) Ignition Run/Accessory
  14. 3 - 40 Amp (Green) Ignition Run
  15. 4 - 50 Amp (Red) Instrument Panel, Horn, Parking Lights
  16. 5 - 20 Amp (Blue) Fuel Pump
  17. 6 - 30 Amp (Pink) Trailer Lights
  18. 7 - 40 Amp (Green) Stop/Headlight
  19. 8 - 40 Amp (Green) ABS Pump
  20. 9 - 20 Amp (Yellow) Hazard Lights
  21. 10 - 20 Amp (Yellow) Horn/AC
  22. 11 - 15 Amp (Blue) Fog Lights