TURBOCHARGER SPECIFICATIONS
| Application | In. (mm) |
|---|
| Turbine Shaft Clearances |
| End Play | (1) |
| Radial Clearance | .012-.018 (.30-.46) |
| Turbine Shaft Minimum O.D. | .432 (10.97) |
| (1) On turbochargers with serial No. 840637 and earlier, end play should be .004-.006" (.10-.15 mm). On turbochargers w/ serial No. 840638 & later, end play should be .001-.003" (.03-.08 mm). |
| (1) | On turbochargers with serial No. 840637 and earlier, end play should be .004-.006" (.10-.15 mm). On turbochargers w/ serial No. 840638 & later, end play should be .001-.003" (.03-.08 mm). |
TURBOCHARGER SPECIFICATIONS
| CAUTION | During reassembly, thrust bearing, all split ring seals, seal rings, retainer rings and bearings MUST be replaced. DO NOT reuse these components. |
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|
| Air Crossover Tube Bolt | 18 (24) |
| Air Inlet Housing Bolt | 18 (24) |
| Fuel Heater Retaining Adapter | 24 (33) |
| Fuel Injector Retaining Nut | 44 (60) |
| Fuel Lift Pump Bolt | 18 (24) |
| Fuel Line Banjo Bolt |
| At Cylinder Head | 18 (24) |
| At Fuel Pump | 24 (33) |
| Fuel Pump Drive Gear Nut | 48 (65) |
| Fuel Pump Mounting Nut | 18 (24) |
| Fuel Pump Rear Support Bracket Bolt | 18 (24) |
| High-Pressure Fuel Line Nut | 18 (24) |
| Shutoff Solenoid Valve | 32 (43) |
| Thermistor | 18 (24) |
| Turbocharger Mounting Nut | 24 (33) |
| Turbocharger Oil Lines |
| Drain Line | 18 (24) |
| Supply Line | 11 (15) |
| INCH Lbs. (N.m) |
| Air Crossover Clamp | 44 (5) |
| Air Intake Pipe-To-Turbocharger Clamp Nut | 72 (8) |
| Bearing Housing-To-Diffuser Bolt | 50 (6) |
| Bearing Housing-To-Turbine Housing Bolt | 100 (11) |
| Exhaust Pipe-To-Turbocharger Clamp Nut | 72 (8) |
| Fuel Bleed Screw | 72 (8) |
| Fuel Injector Fuel Line Banjo Bolt | 72 (8) |
| Fuel Pump Turbocharger Boost Line Banjo Bolt | 108 (12) |
| Intercooler Inlet & Outlet Duct Clamp Nut | 72 (8) |
| Intercooler Retaining Bolt | 17 (2) |
| Thrust Bearing Bolt | 40 (4) |
| Turbine Shaft Nut (1) | 129 (14) |
| "V" Clamp Nut (2) | 72 (8) |
| (1) Nut is left-hand thread. (2) Apply anti-seize compound to threads. Tighten nut to specification. Tap equally on "V" clamp in 4 places and retighten to specification. |
| (1) | Nut is left-hand thread. |
| (2) | Apply anti-seize compound to threads. Tighten nut to specification. Tap equally on "V" clamp in 4 places and retighten to specification. |
