Adjustment Procedure: Overview — Daewoo Nubira II (1999-2003)

Adjustment Procedure: Overview Daewoo Nubira II

Mechanical 4 illustrations ~319 words

Disconnect negative battery cable. Disconnect intake air temperature sensor connector. Remove air intake tube from throttle body. Remove breather tube from valve cover. Remove air filter housing bolts. Remove air filter housing. Remove right front wheel. Remove right front splash shield. Remove serpentine accessory drive belt.
Remove crankshaft pulley bolts. Remove crankshaft pulley. Remove right engine mount bracket. Remove front timing belt cover bolts. Remove front timing belt cover. Rotate crankshaft at least one full turn clockwise using crankshaft gear bolt. Align mark on crankshaft gear with notch at bottom of rear timing belt cover. Align camshaft gear timing marks. Use exhaust gear mark for exhaust gear and intake gear mark for intake gear, since gears are interchangeable.
Loosen automatic tensioner bolt. To relieve belt tension, turn hex-key tab counterclockwise. Rotate automatic tensioner hex-key tab clockwise until adjust arm pointer of timing belt automatic tensioner is aligned with notch in timing belt automatic tensioner bracket. Tighten automatic tensioner bolt. Rotate crankshaft two full turns clockwise using crankshaft gear bolt. Check automatic tensioner pointer.
When adjust arm pointer of timing belt automatic tensioner is aligned with notch on timing belt automatic tensioner bracket, belt is tensioned correctly. Tighten automatic tensioner bolt to 25 N.m (18 ft. lbs.). Install front timing belt cover. Install front timing belt cover bolts. Tighten front timing belt cover bolts to 6 N.m (53 INCH lbs.). Install crankshaft pulley. Install crankshaft pulley bolt. Tighten crankshaft pulley bolt to 20 N.m (15 ft. lbs.).
Install right engine mount bracket. Install serpentine accessory drive belt. Install right front splash shield. Install right front wheel. Install air filter housing. Install air filter housing bolts. Tighten air filter housing bolts to 8 N.m (71 INCH lbs.). Connect air intake tube to throttle body. Connect breather tube to valve cover. Connect intake air temperature sensor connector. Connect negative battery cable.