Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort
- Comfort and convenience
- Dashboard
- Driver information
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear doors
- Rear section
- Rear shock absorbers
- Rear springs
- Roof panel
- Side structure
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Citroen Xsara I facelift
Step-by-step instructions on "Engine" for Citroen Xsara I facelift (2000–2006). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Engine block
- Data: cylinder housings of aluminium alloy
- Data: cast iron cylinder block
- Data: cylinder block
- Data: cylinder block — variant 2
- Data: cylinder block — variant 3
- Data: cylinder block — variant 4
- Data: cylinder block — variant 5
- Data: dynamic seals (TU5JP4, TU3JP)
- Data: aluminium cylinder block (TU3JP)
- Data: cast cylinder block (TU3JP)
- Data: cylinder block — variant 6
- Data: cylinder block — variant 7
Crankshaft
- Data: reciprocating gear
- Data: conrods
- Data: liners - pistons - piston rings
- Data: reciprocating gear — variant 2
- Data: conrods — variant 2
- Data: pistons - piston rings
- Data: conrods — variant 3
- Data: crankshaft (DW8B)
- Data: pistons - piston rings - the piston shaft
- Data: crankshaft (EW10J4)
- Data: conrods — variant 4
- Data: half shells
- Data: pistons - piston rings - the piston shaft — variant 2
- Data: conrods — variant 5
- Data: pistons-gudgeon pins-rings (DW10ATED, DW10TD)
- Data: crankshaft - crankshaft bearing shells (DW10TD, DW10ATED)
- Data: conrods — variant 6
- Data: pistons - piston rings - the piston shaft — variant 3
- Data: half shells — variant 2
- Data: conrods - bearing shells (DV4TD)
- Data: pistons, piston rings, the piston shaft (DV4TD)
- Data: crankshaft - crankshaft bearing shells (DV4TD)
- Data: conrods — variant 7
- Data: pistons - piston rings (TU3JP)
- Data: crankshaft - crankshaft half shells (TU3JP)
- Data: conrods — variant 8
- Data: half shells — variant 3
- Data: pistons - piston rings - the piston shaft — variant 4
- Data: crankshaft (TU5JP4)
- Identification - data: pistons - the piston shaft - piston rings (EW10J4)
- Data: connecting rods / connecting rod bearing halfshells (EW10J4)
- Data: crankshaft - crankshaft half bearing shells (EW10J4)
- Check: liner protrusion (aluminium block) (TU3JP)
- Removing - refitting: ancillary drive belt (without air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and without power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (without power steering and without air conditioning) (TU5JP4)
- Dismantling - re-assembly: conrods - pistons (TU5JP4, TU3JP)
- Matching: crankshaft bearing shells (TU3JP)
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (TU3JP)
- Dismantling - re-assembly: dynamic seals (tu 16 -valve engine) (TU5JP4)
- Dismantling - refitting: connecting rod/piston assemblies (DV4TD)
- Matching: bearing shells (EW10J4)
- Dismantling - re-assembly: pistons/con.rods (EW10J4)
- Modification: engine flywheel (engine DW8B) (DW8B)
Cylinder head
- Data: identification of the cylinder head
- Data: valves
- Data: valve springs
- Data: valve guides
- Data: valve seats
- Data: cylinder head gasket
- Data: identification of the cylinder head — variant 2
- Data: valves — variant 2
- Data: valve springs — variant 2
- Data: valve guides — variant 2
- Data: valve seats — variant 2
- Data: cylinder head gasket — variant 2
- Data: cylinder head
- Data: swirl chambers (DW8B)
- Data: valves and valve springs
- Data: valve seats and guides
- Data: cylinder head gasket (DW8B)
- Data: cylinder head bolts - cylinder head tightening (DW8B)
- Data: cylinder head — variant 2
- Data: valves and valve springs — variant 2
- Data: valve seats and guides — variant 2
- Data: cylinder head gasket (EW10J4)
- Data: cylinder head bolts - cylinder head tightening (EW10J4)
- Data: valves and valve springs — variant 3
- Data: valve seats and guides — variant 3
- Data: cylinder head gasket (DW10ATED, DW10TD)
- Data: cylinder head — variant 3
- Data: cylinder head bolts - cylinder head tightening (DW10ATED, DW10TD)
- Data: valves and valve springs — variant 4
- Data: valve seats and guides — variant 4
- Data: cylinder head gasket (TU5JP4)
- Data: cylinder head bolts - cylinder head tightening (TU5JP4)
- Data: cylinder head — variant 4
- Data: cylinder head bolts - cylinder head tightening (DV4TD)
- Data: cylinder head — variant 5
- Data: valve seats and guides — variant 5
- Data: valves and valve springs — variant 5
- Data: valves and valve springs — variant 6
- Data: valve seats and guides — variant 6
- Data: cylinder head — variant 6
- Data: cylinder head — variant 7
- Data: valve seats and guides — variant 7
- Data: valves and valve springs — variant 7
- Data: Cylinder head seal (DV4TD)
- Data: valve guides (EW10J4)
- Data: valves and valve springs — variant 8
- Data: valve seats (EW10J4)
- Data: cylinder head - cylinder head gasket - cylinder head bolts (EW10J4)
- Stripping-assembling: cylinder head (DW8B)
- Stripping - re-assembling: cylinder head (EW10J4)
- Stripping-assembling: cylinder head (DW10TD, DW10ATED)
- Stripping - re-assembling: cylinder head (TU5JP4)
- Stripping - re-assembling: cylinder head (DV4TD)
- Stripping-assembling: cylinder head (TU3JP)
- Stripping - re-assembling: engine (TU3JP)
- Stripping-assembling: cylinder head (TU5JP4)
- Stripping: cylinder head (EW10J4)
- Re-assembling: cylinder head (EW10J4)
- Removing - refitting: cylinder head on the vehicle (TU3JP)
- Removing - refitting: cylinder head on the vehicle (XU10J4RS)
- Removing - refitting: cylinder head (on vehicle) (DW8B)
- Removing - refitting: cylinder head (DW10ATED, DW10TD, DW10TED)
- Removing - refitting: cylinder head on the vehicle (EW10J4)
- Removing - refitting: cylinder head on the vehicle (TU5JP4)
- Removing - refitting: cylinder head on the vehicle (DV4TD)
- Modification: cylinder head tightening (DV4TD engine) (DV4TD)
- Modification: engines TU petrol all types (TU3JP)
- Modification: cylinder head cover (TU3JP)
- Presentation: tool 4533-T
Timing gear
- Modification: new timing system (DW10ATED, DW10TD)
- Data: camshafts
- Data: camshafts — variant 2
- Data: camshaft
- Data: timing gear (DW8B)
- Data: camshaft — variant 2
- Data: camshaft — variant 3
- Data: camshaft — variant 4
- Data: camshaft — variant 5
- Data: camshafts (TU3JP)
- Data: valve rockers (TU3JP)
- Data: camshaft — variant 6
- Data: camshaft — variant 7
- Removing - refitting: camshaft seal (TU3JP)
- Removing - refitting: camshaft (TU3JP)
- Removing - refitting: camshafts (XU10J4RS)
- Removing - refitting: camshaft seal (DW8B)
- Removing - refitting: camshaft (DW8B)
- Removing - refitting: camshaft seal (DW10TD, DW10TED, DW10ATED)
- Removing - refitting: camshaft (DW10ATED, DW10TD, DW10TED)
- Removing - refitting: camshafts (EW10J4)
- Removing - refitting: camshaft seal (TU5JP4)
- Removing - refitting: camshaft (TU5JP4)
- Removing - refitting: camshaft seal (DV4TD)
- Removing - refitting: camshafts (DV4TD)
- Check: setting the valve timing (TU3JP)
- Check: setting the valve timing (XU10J4RS)
- Check: setting the valve timing (DW8B)
- Check: setting the valve timing (DW10ATED, DW10TD, DW10TED, 04.2001+, 08.2000+)
- Check: setting the valve timing (EW10J4)
- Check: setting the valve timing (TU5JP4)
- Check: setting the valve timing (EW10J4, 08.2002+)
- Check: setting the valve timing (DV4TD, 10.2002+)
- Check: setting the valve timing (second fit) (DV4TD)
- Removing - refitting: timing belt (TU3JP)
- Removing - refitting: timing belt (XU10J4RS)
- Removing - refitting: timing belt (DW8B, –06.2004)
- Removing - refitting: timing belt (DW10TED, DW10ATED, DW10TD, 08.2000+, 04.2001+)
- Removing - refitting: timing belt (EW10J4)
- Modification: new timing system (from RPO No. 9128) (DW10TD, DW10ATED)
- Removing - refitting: timing belt (EW10J4, 08.2002+)
- Removing - refitting: timing belt (DV4TD, 10.2002+)
- Removing - refitting: timing belt (TU5JP4)
- Removing - refitting: timing belt (from RPO No. 10064) (DW8B)
- Removing - refitting: timing belt (second fit) (DV4TD)
- Modification: removal of the crankshaft pulley bolt (DW10TD, DW10ATED, DW10TED)
- Modification: timing gear (EW10J4)
- Modification: new timing system (DW8B)
Lubrication
- Engine oil capacities: 2000 model year
- Engine oil capacities: 2001 model year
- Summary: engine oil filter cartridges (year 2003)
- Engine oil capacities: 2003 model year
- Engine oil capacities: 2004 model year
- Engine oil capacities: CITROËN XSARA 2
- Check: oil pressure (TU3JP)
- Check: oil pressure (XU10J4RS)
- Check: oil pressure (DW8B)
- Check: oil pressure (DW10TD, DW10ATED, DW10TED)
- Check: oil pressure (EW10J4)
- Check: oil pressure (TU5JP4)
- Check: oil pressure (DV4TD)
- Removing - refitting: oil pump (engines types DV4TD - DV4TED) (DV4TD)
- Removing - refitting: oil filter DV4TD engine type (DV4TD)
- Removing - refitting: oil filter (TU5JP4)
- Modification: dipstick - dipstick guide tube (TU3JP)
- Modification: oil filter (TU3JP)
- Modification: oil sump fixing
- Maintenance: recommended ingredients, year 2006
Cooling system
- Data: cooling system (TU3JP)
- Data: cooling system (XU10J4RS)
- Data: cooling system (DW8B)
- Data: cooling system (DW10TD)
- Data: cooling system (EW10J4)
- Data: cooling system (engine TU5JP4 /L4) (TU5JP4)
- Data: cooling circuits (DW10ATED)
- Data: cooling system (engine DV4TD) (DV4TD)
- Removing - refitting: coolant outlet housing (TU5JP4)
- Drain and refill - refilling - bleeding: cooling system
- Principles of operation: "EBERSPACHER" additional heating (DW10ATED, DW10TD)
- After-sales operations: "EBERSPACHER" additional heating (DW10ATED, DW10TD)
- General: "EBERSPACHER" additional heating (DW10ATED, DW10TD)
- Principles of operation: additional heating
Air and fuel supply
- Check: air supply circuit (DV4TD)
- Removing - refitting: load lever potentiometer (DELPHI DCN2 diesel injection system) (DW8B)
- Removing - refitting: fuel tank (DW8B)
- Removing - refitting: fuel pump and gauge assembly (DW8B)
- Removing - refitting: fuel filter (DW10ATED, DW10TED)
- Removing - refitting: fuel pump and gauge assembly (DW10TD)
- Removing - refitting: fuel tank filler pipe (EW10J4)
- Removing - refitting: fuel tank (EW10J4)
- Removing - refitting: fuel filter (DW10TD)
- Removing - refitting: fuel tank (DV4TD)
- Removing - refitting: fuel pump and gauge assembly (DV4TD)
- Removing - refitting: fuel filter (DV4TD)
- Removing - refitting: integrated air intake system (DV4TD)
- Modification: particle filter additive
Turbocharging
Exhaust
- Data: exhaust (TU3JP)
- Data: exhaust (engine version XU10J4RS) (XU10J4RS)
- Data: exhaust system (DW8B)
- Data: exhaust system (DW10TD)
- Data: exhaust system (EW10J4)
- Data: exhaust system (TU5JP4)
- Data: exhaust system (DW10ATED)
- Data: exhaust system (DV4TD)
- Removing - refitting: exhaust manifold (XU10J4RS)
- Removing - refitting: exhaust manifold (EW10J4)
- Modification: exhaust manifold mounting (TU3JP)
Emission control
- Check: exhaust gas recirculation circuit (DW10TD)
- Check: exhaust gas recirculation circuit (DW10TED, DW10ATED)
- Check: exhaust gas recirculation circuit (DW10ATED)
- Check: exhaust gas recirculation circuit (DV4TD)
- Removing - refitting: exhaust gas recycling valve (EGR) (DW10TD)
- Removing - refitting: exhaust gas recycling valve (EGR) (DV4TD)
- Modification: oxygen sensor
- Diagnostic: oxygen sensor