WarningObserve the safety and cleanliness recommendations
WarningGloves and protective goggles must be worn for the following operations
Tooling
Presentation
- Glazing tools
- Glazing consumables
Removing
Remove (towards the outside)
- The scuttle grille (see the relevant operation)
- The windscreen aperture pillar exterior trims (see the relevant operation)
Protect the outside edge of the windscreen aperture; using adhesive tape
Remove (inner side)
- The interior mirror
- The sunlight sensor
- The windscreen pillar trims (see the relevant operation)
Protect the dashboard
Remove
- The upper finishing seal (1) (as "a")
- The lower finishing seals (2) (as "b")
Pass the awl [1354-C] through the bead of sealing adhesive from the inside to the outside
Fix the cutting wire [1354-E] under the head of the rear bolt of the bonnet hinge (3)
Pass the cutting wire [1354-E] under the windscreen and all around it
Attach the cutting wire [1354-E] in the handle [1354-C]
Pass the cutting wire [1354-E] inside the vehicle
Secure the end of the cutting wire [1354-E] on the winding device [1354-AZ]
Start cutting the adhesive sealing strip at the upper part of the windscreen
WarningProtect the dashboard with a metal plate (number plate)
WarningWhen pulling the cutting wire taut, check that the wire is positioned correctly under the windscreen
Move the tools [1354-AZ] and [1354-BZ], in accordance with the progress of the cutting of the adhesive sealing strip
Continue the cut until the wire is no longer guided by the guide roller [1354-AZ]; remove the return roller [1354-BZ] and continue cutting
Move the tools [1354-AZ] and [1354-BZ], in accordance with the progress of the cutting of the adhesive sealing strip
Continue the cut until the wire is no longer guided by the guide roller [1354-AZ]; remove the return roller [1354-BZ] and continue cutting
Move the tools [1354-AZ] and [1354-BZ], in accordance with the progress of the cutting of the adhesive sealing strip
Continue cutting until the wire is no longer guided by the guide roller [1354-BZ], remove the transfer roller and continue cutting
Move the tools [1354-AZ] and [1354-BZ], in accordance with the progress of the cutting of the adhesive sealing strip
Continue cutting until the wire is no longer guided by the guide roller [1354-BZ], remove the transfer roller and continue cutting
Move the tools [1354-AZ] and [1354-BZ], in accordance with the progress of the cutting of the adhesive sealing strip
Continue cutting until the wire is no longer guided by the guide roller [1354-BZ], remove the transfer roller and continue cutting
NoteFor the following operation 2 people are necessary
Move the tools [1354-AZ] and [1354-BZ], in accordance with the progress of the cutting of the adhesive sealing strip
Remove the windscreen (4); using the double hinged suction cups [KIT1-VENT]
Cleaning and preparation
Preparing the windscreen: 1st case - reusing the windscreen
Fit the electric cutter [FEIN-400E] with blade N°146
Remove the sealing adhesive strip
Dedust with a clean cloth
NoteOnly apply the primer to the zones laid bare
Preparing the windscreen: 2nd case - fitting a new windscreen
Degrease the edge of the windscreen
Apply glass primer
Leave to dry for 10 minutes
Preparation of the aperture: 1st case - on the remaining adhesive sealing strip
Fit the electric cutter [FEIN-400E] with blade N°146
Remove the sealing adhesive strip
Dedust with a clean cloth
Touch up with anti-corrosion product
NoteOnly apply the primer to the zones laid bare
Preparation of the aperture: 2nd case - new component
Degrease the aperture
Apply the metal primer provided in the bonding kit (at "c")
Leave to dry for 10 minutes
Preparing the flange and windscreen
WarningProtect the dashboard
Fit the electric cutter [FEIN-400E] with blade N°146
Level off the beads of adhesive on the windscreen and the flange
Fit the upper finishing seals ((2))
Offer up the glass to the aperture
Degrease the edge of the windscreen
Leave to dry for 10 minutes
Apply the panel and glass primers
Leave to dry for 10 minutes
Refitting
"X" = 400 mm
Fit the shims (at "d")
Applying the adhesive
Angle the nozzle to obtain an adhesive sealing strip with a triangular cross-section, 8 mm wide and 12 mm high
Applying the adhesive to the windscreen (method of your choice)
"Z" = 15 mm from the edge of the windscreen
Apply the adhesive strip on the windscreen surround (4) (as "e")
Applying the adhesive to the flange (method of your choice)
Apply an adhesive sealing strip at ""f"" on the periphery of the windscreen aperture
WarningUse of two-part compound product or quick setting adhesive: the time allowed between starting to extrude the sealing adhesive and fitting the glass on the vehicle is a maximum 5 to 8 minutes
NoteFor the following operation 2 people are necessary
Position the windscreen glass (4) starting at the top and finishing at the bottom to avoid depositing adhesive on the dashboard
Refit the windscreen glass (4); using the suction cups [KIT-1VENT]
Check the fits and clearances of the windscreen glass
Press gently on the surround of the windscreen glass until it is touching the shims
WarningObserve the vehicle immobilisation time following fitting of the windscreen recommended by the suppliers of the products used
Check the sealing of the windscreen pillar window
Proceed in the reverse order to removal
Clean the windscreen (4) and its surround
Check the operation of the equipment