Manual sections
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- Confort
- Current generation
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- Driver information
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- Electrical harnesses
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front springs
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear doors
- Rear section
- Rear springs
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Citroen C5 I facelift
Step-by-step instructions on "Engine" for Citroen C5 I facelift (2004–2008). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Data: conrods andhalf shells (ES9A)
- Data: crankshaft and bearing half-shells (ES9A)
- Data: pistons - little ends - piston rings (ES9A)
- Identification - data: crankshaft and bearing half-shells (DW12BTED4)
- Identification - data: pistons - little ends - piston rings (DW12BTED4)
- Data: connecting rods and connecting rod bearing half-shells (DW12BTED4)
- Identification - data: pistons - little ends - piston rings (DW12TED4)
- Identification - data: crankshaft - connecting rod bearing shells - balance shafts (DW12TED4)
- Data: crankshaft - bearing shells - balance shafts (DW12TED4)
- Data: pistons, piston rings, the piston shaft (DV6TED4)
- Data: conrods - connecting rod half shells (DV6TED4)
- Data: crankshaft - crankshaft bearing shells (DV6TED4)
- Identification - data: pistons - the piston shaft - piston rings (EW10A)
- Data: connecting rods / connecting rod bearing halfshells (EW10A)
- Data: crankshaft - crankshaft half bearing shells (EW10A)
- Data: conrods (DW10BTED4)
- Data: crankshaft - crankshaft half bearing shells (DW10BTED4)
- Data: pistons - little ends - piston rings (DW10BTED4)
- Check - removing - refitting - adjustment: balance shafts (DW12TED4)
- Dismantling - refitting: conrods - pistons (ES9A)
- Matching: main shell bearings (ES9A)
- Removing - refitting: engine ring seals (DW10BTED4, DW12BTED4)
- Removing - refitting: engine ring seals (EW7A)
- Removing - refitting: ancillary drive belt (EW7A)
- Dismantling - refitting: connecting rod/piston assemblies (DV6TED4)
- Matching: bearing shells (EW10A)
- Dismantling - re-assembly: pistons/con.rods (EW10A)
- Aid to mechanical diagnosis: double damped engine flywheel
Timing gear
- Data: camshaft (ES9A)
- Data: camshaft (DW12BTED4)
- Data: camshaft (DW12TED4)
- Data: camshafts (DV6TED4)
- Data: timing gear (DV6TED4)
- Data: camshaft (EW10A)
- Data: camshafts (DW10BTED4)
- Data: timing gear (DW10BTED4)
- Removing - refitting: camshaft seal (DW12TED4)
- Removing - refitting: camshafts (DW12TED4)
- Removing - refitting: camshaft seal (DV6TED4)
- Removing - refitting: camshafts (EW7J4)
- Removing - refitting: camshafts (EW10A)
- Removing - refitting: camshaft seal (DW10BTED4)
- Removing - refitting: camshafts (DW10BTED4)
- Removing - refitting: camshafts (ES9A)
- Removing - refitting: camshafts (DV6TED4)
- Removing - refitting: camshaft seal (DW12BTED4)
- Removing - refitting: camshafts (DW12BTED4)
- Removing - refitting: camshaft seals (EW7A)
- Removing - refitting: camshaft (EW7A)
- Check: setting the valve timing (EW7J4)
- Check: setting the valve timing (DW12TED4)
- Check: setting the valve timing (ES9A)
- Check: setting the valve timing (DW10BTED4)
- Check: setting the valve timing (EW7A, EW10A)
- Check: setting the valve timing (DV6TED4)
- Check: setting the valve timing (DW12BTED4)
- Removing - refitting: timing belt (DW12TED4)
- Removing - refitting: timing belt (EW7J4, EW10A)
- Removing - refitting: timing belt (EW10A)
- Removing - refitting: timing belt (DW10BTED4)
- Removing - refitting: timing belt (DV6TED4)
- Removing - refitting: timing belt (ES9A)
- Removing - refitting: timing belt (DW12BTED4)
- Removing - refitting: timing belt (EW7A)
- Modification: removal of the crankshaft pulley bolt (DW12BTED4, DW12TED4, DW10BTED4)
Lubrication
- Engine oil capacities: 2004 model year
- Engine oil capacities: CITROEN C5
- Check: oil pressure (DW12TED4)
- Check: oil pressure (EW7J4, EW10A)
- Check: oil pressure (DV6TED4)
- Check: oil pressure (EW10A)
- Check: oil pressure (DW10BTED4)
- Check: oil pressure (ES9A)
- Check: oil pressure (DW12BTED4)
- Check: oil pressure (EW7A)
- Removing - refitting: oil pump (DV6TED4)
- Removing - refitting: oil filter (DV6TED4 type engine) (DV6TED4)
- Maintenance: recommended ingredients, year 2006
Engine block
Exhaust
- Removing - refitting: variable geometry turbocharger (GARETT) (DV6TED4)
- Data: exhaust system CITROEN C5 BY CARLSSON (ES9A)
- Data: exhaust system (ES9A)
- Data: exhaust system (engine EW10A/L4) (EW10A)
- Data: exhaust system (engine EW7J4/L4) (EW7J4)
- Data: exhaust system (DW10BTED4)
- Data: exhaust system (engine DV6TED4) (DV6TED4)
- Data: exhaust system (DW12TED4)
- General specifications: exhaust system (DW10BTED4)
- General specifications: exhaust system (DW12BTED4)
- Tightening torques: exhaust system (engine ew7a) (EW7A)
- Removing - refitting: catalytic converter/particle filter assembly (DV6TED4)
- Removing - refitting: exhaust manifold (EW7J4)
- Removing - refitting: exhaust system (EW7J4, EW7A)
- Removing - refitting: exhaust system (ES9A, DV6TED4, EW7J4, EW10A)
- Removing - refitting: rear pre-catalyst (ES9A)
- Removing - refitting: front pre-catalyst (ES9A)
- Removing - refitting: exhaust manifold (EW10A)
- Removing - refitting: exhaust system (DW12TED4, DW10BTED4)
- Removing - refitting: exhaust manifold (ES9A)
- Removing - refitting: exhaust system (DW10BTED4)
- Removing - refitting: exhaust system (DW12BTED4)
- Removing - refitting: pre-catalyst (DW12BTED4)
- Removing - refitting: exhaust manifold (EW7A)
- Removing - refitting: exhaust manifold (DW12BTED4)
- Removing - refitting: particle filter (DV6TED4, DW12TED4, DW10BTED4)
- Removing - refitting: exhaust gas pressure sensor pressure take-off (DV6TED4, DW10BTED4)
- Forced regeneration: particle filter
Cylinder head
- Data: valve seats and guides (ES9A)
- Data: valves and valve springs (ES9A)
- Data: cylinder head (ES9A)
- Data: cylinder head gasket (ES9A)
- Data: cylinder head bolts (ES9A)
- Identification - data: cylinder head bolts - cylinder head tightening (DW12BTED4)
- Identification - data: cylinder head (DW12BTED4)
- Identification - data: cylinder head gasket (DW12BTED4)
- Data: valves and valve springs (DW12BTED4)
- Identification - data: valve guides and seats (DW12BTED4)
- Identification - data: valve guides and seats (DW12TED4)
- Identification - data: cylinder head (DW12TED4)
- Data: cylinder head (DW10BTED4)
- Data: cylinder head bolts - cylinder head tightening (DV6TED4)
- Data: cylinder head (DV6TED4)
- Data: valves and valve springs (DV6TED4)
- Data: valve seats and guides (DV6TED4)
- Data: Cylinder head seal (DV6TED4)
- Data: valve guides (EW10A)
- Data: valves and valve springs (EW10A)
- Data: valve seats (EW10A)
- Data: cylinder head gasket (DW10BTED4)
- Data: cylinder head bolts - cylinder head tightening (DW10BTED4)
- Data: cylinder head - cylinder head gasket - cylinder head bolts (EW10A)
- Data: valve seats and guides (DW10BTED4)
- Data: valves and valve springs (DW10BTED4)
- Stripping-assembling: cylinder head (ES9J4S and ES9A engine) (ES9A)
- Stripping-assembling: cylinder head (DW12BTED4)
- Stripping - re-assembling: cylinder head (DW12TED4)
- Stripping - re-assembling: cylinder head (DV6TED4)
- Stripping: cylinder head (EW10A)
- Re-assembling: cylinder head (EW10A)
- Stripping-assembling: cylinder head (DW10BTED4)
- Removing - refitting: cylinder head (on vehicle) (DW12TED4)
- Removing - refitting: cylinder head on the vehicle (EW7J4, EW10A)
- Removing - refitting: cylinder head on the vehicle (EW10A)
- Removing - refitting: cylinder head (on vehicle) (DW10BTED4)
- Removing - refitting: cylinder head (on vehicle) (DV6TED4)
- Removing - refitting: front cylinder head (on vehicle) (ES9A)
- Removing - refitting: rear cylinder head (on vehicle) (ES9A)
- Removing - refitting: cylinder head (on vehicle) (DW12BTED4)
- Removing - refitting: cylinder head on the vehicle (EW7A)
- Removing - refitting: cylinder head on the vehicle (DW12BTED4)
- Modification: work on diesel injector (DV6TED4 type engine) (DV6TED4)
- Modification: cylinder head bolts (DW10BTED4)
- Removing - refitting: air inlet manifold (DW10BTED4)
Cooling system
- Modification: coolant outlet housing (DW10BTED4)
- Data: cooling system (ES9A)
- Data: cooling system (EW7J4)
- Data: cooling system (EW10A)
- Data: cooling system (engine DV6TED4) (DV6TED4)
- Data: engine cooling system (DW10BTED4)
- Data: engine cooling system (DW12TED4)
- General specifications: engine cooling system - type dw12bted4 (DW12BTED4)
- General specifications: engine cooling system type ew7a (EW7A)
- Removing - refitting: coolant pump (ES9A)
- Removing - refitting: thermostat (ES9A)
- Removing - refitting: coolant outlet housing (DW10BTED4)
- Removing - refitting: coolant outlet housing temperature sensor (DW10BTED4)
- Removing - refitting: engine cooling radiator (DW10BTED4)
- Removing - refitting: coolant outlet housing temperature sensor (DV6TED4)
- Removing - refitting: coolant outlet housing (DV6TED4)
- Removing - refitting: engine cooling radiator (ES9A)
- Removing - refitting: engine cooling radiator (DW12BTED4)
- Removing - refitting: coolant outlet housing temperature sensor (DW12BTED4)
- Removing - refitting: coolant outlet housing (DW12BTED4)
- Removing - refitting: engine cooling radiator (EW7A)
- Drain and refill - refilling - bleeding: cooling system
- Modification: coolant outlet housing (DW10BTED4) — variant 2
Air and fuel supply
- Check: air supply circuit (DW10BTED4)
- Check: air supply circuit (DW10BTED4) — variant 2
- Removing - refitting: double inlet air doser unit (DV6TED4)
- Removing - refitting: fuel filter (DW12TED4)
- Removing - refitting: 3rd piston deactivator on the high pressure fuel pump (DW12TED4)
- Removing - refitting: fuel tank (DW12TED4)
- Removing - refitting: fuel pump and gauge assembly (DW12TED4)
- Removing - refitting: fuel tank (EW10A, EW7J4, ES9A)
- Removing - refitting: fuel pump and gauge assembly (EW10A, ES9A, EW7J4)
- Removing - refitting: fuel filter (DW10BTED4)
- Removing - refitting: fuel tank (DW10BTED4, DW12BTED4)
- Removing - refitting: fuel pump and gauge assembly (DW10BTED4, DW12BTED4)
- Removing - refitting: integrated air intake system (DV6TED4)
- Removing - refitting: fuel filter (DV6TED4)
- Removing - refitting: air inlet manifold (ES9A)
- Removing - refitting: fuel filter (DW12BTED4)
- Removing - refitting: air inlet manifold (DW12BTED4)
- Removing - refitting: fuel tank (EW7A)
- Removing - refitting: fuel pump and gauge assembly (EW7A)
- Cleaning: air filter element CITROEN C5 BY CARLSSON (ES9A)
- Check: fuel additive circuit
- Check: additive level (DW10BTED4, DW12TED4, DV6TED4)
- Removing - refitting: air intake radiator electrovalve (DW12TED4, DV6TED4, DW10BTED4)
- Removing - refitting: additive tank (DV6TED4, DW10BTED4, DW12TED4)
- Refilling: additive tank (3 litre filling kit) (DW10BTED4, DV6TED4)
- Modification: particle filter additive
- Initialisation procedure (initialisation): computer (DW12TED4)
- Configuration: Fuel additive ECU
Emission control
- Check: exhaust gas recirculation circuit (DW12TED4)
- Removing - refitting: EGR valve - heat exchanger (DW12TED4)
- Check: exhaust gas recirculation circuit (DV6TED4)
- Removing - refitting: exhaust gas recycling (EGR) heat exchanger (DV6TED4)
- Removing - refitting: exhaust gas recycling valve (EGR) (DV6TED4)
- Removing - refitting: EGR valve - coolant heater (DW10BTED4)
- Removing - refitting: exhaust gas temperature sensor (DW10BTED4, DW12TED4, DV6TED4)
- Removing - refitting: exhaust gas recycling valve - exhaust gas / water heat exchanger (DW12BTED4)
- Removing - refitting: exhaust gas recycling solenoid valve and exhaust gas/water heat exchanger (DW12BTED4)
- Modification: oxygen sensor
- Help in diagnosis: electric EGR valve DV6 engine type (BOSCH) (Summary) (DV6TED4)
- Help in diagnosis: electric EGR valve DW10B / DW10U SIEMENS engine type (Summary) (DW10BTED4)
- Help in diagnosis: electric EGR valve DW12B BOSCH engine type (Summary) (DW12BTED4)
Turbocharging
- Check: turbocharger pressure (DW12TED4)
- Check: turbocharge pressure (DV6TED4)
- Check: turbocharger pressure (DW10BTED4)
- Check: turbocharger pressure (DW12BTED4)
- Removing - refitting: turbocharger wastegate valve (DW10BTED4)
- Removing - refitting: turbo pressure regulator pneumatic control (DW12BTED4)
- Removing - refitting: turbocharger (DW12TED4)
- Removing - refitting: turbocharger (DW10BTED4)
- Removing - refitting: turbocharger air cooler (DW10BTED4)
- Removing - refitting: turbocharger air cooler (DW12BTED4)
- Removing - refitting: bi-turbocharger
- Removing - refitting: bi-turbocharger — variant 2