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Repair manual
Gearbox assembly Citroen C3 I facelift
Step-by-step instructions on "Gearbox assembly" for Citroen C3 I facelift (2005–2009). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Clutch
- Tightening torques: clutch
- General specifications: clutch
- Removing - refitting: clutch mechanism
- Removing - refitting: hydraulic clutch control
- Removing - refitting: clutch mechanism — variant 2
- Removing - refitting: clutch mechanism — variant 3
- Bleeding: non-piloted manual gearbox hydraulic clutch control
- Help in diagnosis: clutch (technical note)
- Removing - refitting: converter and its seal (TU5JP4)
- Help in diagnosis: difficult/impossible to change gear (hydraulic clutch control)
Gearbox
- Presentation: MA piloted manual gearbox
- Presentation: MA piloted manual gearbox — variant 2
- Presentation: tooling
- Tightening torques: piloted manual gearbox (MAP - MAPS)
- Presentation: recommended tools
- Tightening torques: BE4 manual gearbox
- Tightening torques: MA manual gearbox
- Tightening torques: automatic gearbox
- Checking and adjusting values: MA manual gearbox
- Checking and adjusting values: MAP manual gearbox
- Checking and adjusting values: BE manual gearbox
- Data: MA manual gearbox control
- Identification - tightening torques: gearbox
- Tightening torques: BE4 manual gearbox — variant 2
- Repair operation: gearbox actuator
- General specifications: BE4 manual gearbox
- Tightening torques: BE4 manual gearbox — variant 3
- General specifications: MA5 gearbox
- General specifications: MA piloted manual gearbox
- Tightening torques: MA5 piloted manual gearbox
- Repair operations: clutch actuator
- General specifications: BE4/5 gearbox with reinforced transmission ® (DV6ATED4)
- General specifications: autoactive automatic gearbox (type AL4) (TU5JP4)
- Check: automatic gearbox line pressure (types AL4 and AT8)
- Check: efficiency of the enhanced traction differential ® (DV6ATED4)
- Check - adjustment: set of primary shaft bearings
- Adjustment: reinforced transmission differential housing ® (DV6ATED4)
- Removal - refitting: oil pressure sensor (AL4, AT8 gearbox)
- Removal - refitting: the heat exchanger flow control electrovalve (types AL4 and AT8)
- Stripping - re-assembling: components internal to the gearbox
- Refitting: manual gearbox
- Dismantling: manual gearbox
- Dismantling: manual gearbox — variant 2
- Refitting: manual gearbox — variant 2
- Removing - refitting: driveshaft seal
- Removing - refitting: hydraulic block and solenoid valves
- Removing - refitting: gearbox output speed sensor (TU5JP4)
- Removing - refitting: heat exchanger (TU5JP4)
- Removing - refitting: autoactive automatic gearbox AL4 (TU5JP4)
- Removing - refitting: autoactive automatic gearbox ECU (type AL4) (TU5JP4)
- Removing - refitting: Selector lever position switch and its seal (TU5JP4)
- Removing - refitting: oil temperature sensor connection (TU5JP4)
- Removing - refitting: gearbox input speed sensor connection (TU5JP4)
- Removing - refitting: Gearbox of the MA type (engine TU)
- Removing - refitting: Gearbox of the MA type (engine DV4TD)
- Removing - refitting: piloted manual gearbox ECU
- Removing - refitting: MA piloted manual gearbox (TU and ET3 engines) (TU5JP4, ET3J4)
- Removing - refitting: MA piloted manual gearbox (engine DV4TD) (DV4TD)
- Removing - refitting: BE4/5 manual gearbox (DV6TED4, DV6ATED4)
- Replacement: AL4 automatic gearbox
- Drain and refill - refilling: gearbox
- Draining - filling - level: automatic gearbox (types AL4 and AT8)
- Drain - refill: MA manual gearbox
- Overhaul: BE4 manual gearbox (Summary)
- Overhaul: manual gearbox - type MA/MAP (Summary)
- Cleaning and refitting conditions: gearbox
- Recommendations/precautions: MA piloted manual gearbox
- Cleaning and refitting conditions: gearbox — variant 2
- Unlocking: function SHIFT LOCK (TU5JP4)
- Initialisation procedure (initialisation): automatic gearbox ECU (TU5JP4)
- Stripping - re-assembling: components internal to the gearbox — variant 2
- Stripping - re-assembling: reinforced transmission differential housing ® (DV6ATED4)
- Modification: Manual gearbox
- Modification: RH differential gear and RH transmission sleeve
- Modification: BE4/5 gearbox secondary shaft
- Help in diagnosis: Manual gearbox (technical note)
- Diagnostic: oil leak (TU5JP4)
- Table: fault codes - type MA piloted manual gearbox ECU (Summary)
- Precautions to be taken: automatic gearbox (TU5JP4)
- Procedure before repairs: autoactive automatic gearbox (type AL4 \ AT8) (TU5JP4)