WarningObserve the safety and cleanliness requirements
Tooling
| tool | reference | designation |
|---|---|---|
| [1350-ZZ] | stripping tools | |
| [1375] | protectors |
Presentation
- Glazing tools
- Glazing consumables
Preliminary operations
Detach: the front wing upper trims (partly)
Remove
- The scuttle grille
- The interior rear view mirror
- The windscreen pillar trims
- The rain/sunlight bi-sensor
Removing
Remove: the trims (1) of the windscreen pillars; using the tool [1350-ZZ]
NoteAlways renew: the trims (1) of the windscreen pillars
Unclip: the scuttle grille (2) support; using the tool [1350-ZZ]
Remove: the scuttle grille (2) support
NoteIf the windscreen is to be re-used: position strips of adhesive tape (3) and cut them (at " a ")
Pass the awl [1354-C] through the bead of sealing adhesive from the inside to the outside
Secure the cutting wire [1354-E] in the awl [1354-C]
Pass the cutting wire [1354-E] inside the vehicle
Leave a sufficient length to permit fixing on the winder device with roller [1354-AZ]
Pass the cutting wire [1354-E] under the windscreen and all around it (following the arrow)
Cut the cutting wire [1354-E] allowing enough length to fix it to the winding device
Fix the cutting wire [1354-E] on the screw (4)
Fix the end of the cutting wire in the winding device [1354-AZ]
WarningWhen tensioning the cutting wire, ensure that the wire is placed under the windscreen correctly
NoteUse the protectors [1375] to protect the dashboard and sun visor module; at the slightest resistance of the wire while cutting, slacken it and assist it in passing the obstacle (support shims, excessive thickness of the bead of adhesive or join between panels)
Cut and move tools [1354-AZ] and [1354-BZ], as the bead of adhesive seal is cut
Continue cutting until the cutting wire [1354-E] is no longer guided by the guide roller [1354-BZ]; then, remove the guide roller and continue the cut
Continue cutting
Finish cutting
NoteTwo people are required to perform the following operation
Remove the windscreen 5; using the double suction cups [KIT1-VENT]
Cleaning
Preparing the windscreen
1st case: re-using a windscreen
Fit the electric knife [FEIN-400E] with the blade N°146
Remove the adhesive sealing bead
Free the glass from dust with a clean cloth
Only apply the primer over the bared areas
2nd case: this method applies in the case of a new windscreen
WarningDegrease the edge of the glass
Apply the glass primer provided in the bonding kit
WarningOnly apply the primer over the bared areas
Preparing the flange
1st case: on the remains of the bead of sealing adhesive
Fit the electric knife [FEIN-400E] with the blade N°146
Remove the adhesive sealing bead
Free the glass from dust with a clean cloth
2nd case: on the new component
WarningDegrease the flange
Apply the metal primer provided in the bonding kit
Allow to dry for 10 minutes
Preparation of the windscreen aperture
WarningThoroughly degrease the mating edges: the contact face of the windscreen with its aperture
Refitting
Position the shims (6) in their original locations
"A" = 12 mm
"B" = 8 mm
Cut the nozzle in triangular section to obtain a bead of sealing adhesive "B" wide and "A" deep
1st case: re-using a windscreen
Apply a bead of sealing adhesive to the periphery of the windscreen (5) (at " b ")
WarningUsing a two-part product: the time required to fit the window on the vehicle before starting to extrude the seal adhesive is 5 minutes
Refit the windscreen (5)
- Using the double suction cups [KIT1-VENT]
- Using pieces of adhesive tape (3)
Check the fits and clearances of the windscreen
Press gently on the edges of the windscreen (5)
WarningClean then thoroughly degrease the windscreen and its surround
2nd case: this method applies in the case of a new windscreen
Test fit the windscreen (5)
Position pieces of adhesive tape (3) as shown above, then cut the adhesives (at " a ")
Remove the windscreen 5
Apply a bead of sealing adhesive to the periphery of the windscreen (5) (at " b ")
WarningUsing a two-part product: the time required to fit the window on the vehicle before starting to extrude the seal adhesive is 5 minutes
Refit the windscreen (5)
- Using the double suction cups [KIT1-VENT]
- Using pieces of adhesive tape (3)
Check the fits and clearances of the windscreen
Press gently on the edges of the windscreen (5)
WarningClean then thoroughly degrease the windscreen and its surround
WarningObserve the vehicle immobilisation time following fitting of the windscreen recommended by the suppliers of the products used
Continue the fitting operations in the reverse order to removal
Check the sealing of the windscreen (5)
Clean the windscreen (5) and its surround
Check that the electrical equipment is working correctly