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- General points about the vehicle
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Repair manual
Gearbox assembly Citroen C2 I
Step-by-step instructions on "Gearbox assembly" for Citroen C2 I (2003–2009). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Gearbox
- Presentation: MA piloted manual gearbox
- Principles of operation: mechanical components: - MA piloted manual gearbox
- Presentation: MA piloted manual gearbox — variant 2
- Tightening torques: manual gearbox (type BE)
- Identification - data: BE4R manual gearbox (DV6TED4)
- Presentation: tooling
- Tightening torques: piloted manual gearbox (MAP - MAPS)
- Presentation: recommended tools
- Tightening torques: BE4 manual gearbox
- Tightening torques: MA manual gearbox
- Checking and adjusting values: MA manual gearbox
- Checking and adjusting values: MAP manual gearbox
- Checking and adjusting values: BE manual gearbox
- System diagram: MA piloted manual gearbox
- Repair: MA piloted manual gearbox
- Function and installation: components of the system - MA piloted manual gearbox
- Main functions: MA piloted manual gearbox
- Principles of operation: MA piloted manual gearbox
- Data: MA5 piloted manual gearbox
- Data: Gearbox of the MA5 type
- Identification - tightening torques: gearbox
- Repair operation: gearbox actuator
- Repair operations: clutch actuator
- Check - adjustment: set of primary shaft bearings
- Removing - refitting: gearbox (DV6TED4)
- Stripping - re-assembling: components internal to the gearbox
- Refitting: manual gearbox
- Dismantling: manual gearbox
- Dismantling: manual gearbox — variant 2
- Refitting: manual gearbox — variant 2
- Removing - refitting: piloted manual gearbox ECU
- Removing - refitting: Gearbox of the MA type (engine TU) (TU1JP, TU5JP4, TU3JP)
- Removing - refitting: Gearbox of the MA type (engine DV4TD) (DV4TD)
- Removing - refitting: MA piloted manual gearbox (engine TU) (TU3JP, TU5JP4)
- Removing - refitting: MA piloted manual gearbox (engine DV4TD) (DV4TD)
- Drain - refill: gearbox
- Drain and refill - refilling: gearbox
- Drain - refill: BE gearbox
- Drain and refill - refilling - level: MA gearbox
- Overhaul: BE4 manual gearbox (Summary)
- Overhaul: manual gearbox - type MA/MAP (Summary)
- Cleaning and refitting conditions: gearbox
- Recommendations/precautions: MA piloted manual gearbox
- Cleaning and refitting conditions: gearbox — variant 2
- Greasing: splines of the primary shaft
- Stripping - re-assembling: components internal to the gearbox — variant 2
- Modification: Manual gearbox
- Modification: MA5 gearbox secondary shaft
- Modification: MA5 gearbox
- Table: fault codes - type MA piloted manual gearbox ECU (Summary)
Clutch
- Data: clutch
- Tightening torques: clutch (DV6TED4)
- Identification - data: clutch (DV6TED4)
- Removing - refitting: clutch mechanism (DV6TED4)
- Removing - refitting: clutch mechanism
- Removing - refitting: hydraulic clutch control
- Removing - refitting: clutch mechanism — variant 2
- Bleeding: non-piloted manual gearbox hydraulic clutch control
- Help in diagnosis: difficult/impossible to change gear (hydraulic clutch control)