Contents Section: Testing & Diagnostics All sections

Engine Controls - Tests W/codes - 3.5l Chrysler New Yorker XIV

Testing & Diagnostics 13 illustrations ~32079 words

MODEL IDENTIFICATION

Model and engine combinations identified in MODEL IDENTIFICATION table are equipped with On-Board Diagnostics-I (OBD-I).

ModelBody Code
Concorde, Intrepid, LHS, New Yorker & VisionLH

MODEL IDENTIFICATION

INTRODUCTION

If no faults were found while performing BASIC DIAGNOSTIC PROCEDURES, proceed with self-diagnostics. If no Diagnostic Trouble Codes (DTCs) or only pass codes are present after entering self-diagnostics, perform NTC-1A for engine being diagnosed. If after performing appropriate NTC-1A tests, problem is not identified and repaired, proceed to TESTS W/O CODES article for diagnosis by symptom (i.e., ROUGH IDLE, NO START, etc.).

SYSTEM DIAGNOSTICS

CAUTIONWhen battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery.

Note. Self-diagnostic tests are written specifically for Chrysler's Diagnostic Readout Box (DRB). A generic scan tool may not be capable of performing all necessary test functions. Malfunction Indicator Light (MIL), also known as CHECK ENGINE light can be used, but has limited diagnostic capability.

The self-diagnostic capabilities of this system, if properly utilized, can simplify testing. The Powertrain Control Module (PCM) monitors several different engine control system circuits.

If a problem is sensed with a monitored circuit, PCM memory stores a trouble code, the Malfunction Indicator Light (MIL) glows and PCM enters limp-in mode. In limp-in mode, PCM compensates for component failure by substituting information from other sources. This allows vehicle operation until repairs can be made.

Test circuits and repair or replace components as required. If problem is repaired or ceases to exist, the PCM cancels trouble code after approximately 50 ignition on/off cycles on all models except LH body. On LH body, PCM cancels trouble code after approximately 50-100 ignition on/off cycles.

A specific trouble code results from a particular system failure. A trouble code does not condemn a specific component; component is not necessarily the reason for failure. Trouble codes only call out a probable malfunction area.

Hard Failures

Hard failures cause MIL to glow and remain on until the malfunction is repaired. If light comes on and remains on (light may flash) during vehicle operation, cause of malfunction must be determined using self-diagnostic tests. If a sensor fails, PCM will use a substitute value in its calculations, allowing engine to operate in limp-in mode. In this condition, vehicle will run, but driveability may be poor.

Intermittent Failures

Intermittent failures may cause MIL to flicker or stay on until the intermittent trouble code goes away. However, the corresponding trouble code will be retained in PCM memory. If related trouble code does not reoccur within a certain time frame, related trouble code will be erased from PCM memory. Intermittent failures can be caused by a faulty sensor, bad connector or wiring related problems.

SERVICE PRECAUTIONS

Before proceeding with diagnosis, the following precautions must be followed

  1. Always check if any Technical Service Bulletins (TSBs) apply to vehicle.
  2. ALWAYS relieve fuel pressure before disconnecting any fuel injection-related component. DO NOT allow fuel to contact engine or electrical components. See «FUEL PRESSURE RELEASE»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__fuel-pressure-release) .
  3. When battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See «COMPUTER RELEARN PROCEDURES»(/chrysler/new-yorker/xiv-1994-1996/remont/computer-relearn/#computer-relearn-procedures) article in GENERAL INFORMATION before disconnecting battery.
  4. Vehicle must have a fully charged battery and functional charging system.
  5. Probe PCM 60-pin connector from pin side. DO NOT backprobe PCM connector.
  6. DO NOT cause short circuits when performing electrical tests. This will set additional trouble codes, making diagnosis of original problem more difficult.
  7. DO NOT use a test light instead of a voltmeter.
  8. When checking for spark, ensure coil wire is NO more than 1/4" from ground. If coil wire is more than 1/4" from ground, damage to vehicle electronics and/or PCM may result.
  9. DO NOT prolong testing of fuel injectors, or engine may hydrostatically (liquid) lock.
  10. Always repair lowest trouble code number (MIL) or first trouble code message displayed (scan tool) first.
  11. Always perform verification procedure test after repairs are made.
  12. Always disconnect scan tool after use.
  13. Always disconnect scan tool before charging battery.

VISUAL INSPECTION

Most driveability problems in the engine control system result from faulty wiring, poor electrical connections or leaking air and vacuum hose connections. To avoid unnecessary component testing, perform a visual inspection before beginning self-diagnostic tests.

DIAGNOSTIC PROCEDURE

Note. DO NOT skip any steps in self-diagnostic tests or incorrect diagnosis may result. Ensure self-diagnostic tests apply to engine being tested.

If no trouble codes were found while performing BASIC DIAGNOSTIC PROCEDURES, proceed with self-diagnostics. Always perform a visual inspection before attempting to diagnose engine control system problems. See VISUAL INSPECTION . Enter on-board diagnostics, and retrieve trouble code(s) using MIL or scan tool. See ENTERING ON-BOARD DIAGNOSTICS . If trouble codes are not present and/or scan tool is used, proceed to TEST TC-1A . Perform indicated VERIFICATION PROCEDURE test after repairs. See SELF-DIAGNOSTIC TESTS DIRECTORY table.

ENTERING ON-BOARD DIAGNOSTICS

Note. Although other scan testers are available, manufacturer recommends using DRB (Diagnostic Readout Box) to diagnose the system. Malfunction Indicator Light (MIL), also known as CHECK ENGINE light function can be used, but has limited diagnostic capability.

Malfunction Indicator Light (MIL) Mode

  1. Start engine (if possible). Move transmission shift lever through all positions, ending in Park. Turn A/C switch on and then off (if equipped).
  2. Turn engine off. Without starting engine again, turn ignition on, off, on, off and on within 5 seconds. Record 2-digit trouble codes as displayed by flashing MIL.
  3. For example, Trouble Code 23 is displayed as flash, flash, 4-second pause, flash, flash, flash. After a slightly longer pause, other codes stored are displayed in numerical order.
  4. When MIL begins to flash trouble codes, it cannot be stopped. Start over if count is lost. Code 55 indicates end of trouble code display.
  5. Refer to «TROUBLE CODES»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) to translate trouble code number to a scan tool trouble code message. Once trouble area is identified, refer to «TEST TC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . Use scan tool trouble codes to find appropriate test.
  6. When scan tool trouble code message is obtained, refer to appropriate test number. To clear trouble codes, see «CLEARING TROUBLE CODES»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__clearing-trouble-codes) .

Scan Tool Diagnostic Mode

  1. Turn ignition off. Connect scan tool to Data Link Connector (DLC). See DATA LINK CONNECTOR (DLC) table for connector location. (Scheme 1) DATA LINK CONNECTOR (DLC) Application DLC Location Concorde, Intrepid, LHS, New Yorker & Vision Right Of Steering Column, Next To Center Console
  2. Start engine (if possible). With foot on brake, move transmission shift lever through all positions, ending in Park. Turn A/C switch on and then off (if equipped).
  3. Turn engine off. Without starting engine again, turn ignition on. Using scan tool, access and record trouble codes.
  4. When scan tool trouble code message is obtained, refer to appropriate test number. To clear trouble codes, see CLEARING TROUBLE CODES.

Scheme 1

Scheme 1

CLEARING TROUBLE CODES

CAUTIONWhen battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery.
  1. If scan tool is not available, go to next step. If scan tool is available, follow prompts to erase trouble codes.
  2. Trouble codes may be cleared by disconnecting negative battery cable for at least 15 seconds, allowing PCM to clear trouble codes.

INACTIVE TROUBLE CODE CONDITION

This procedure applies if you have been sent here from diagnostic charts and have just attempted to simulate the condition that initially set the trouble code. The following additional checks may assist in identifying a possible intermittent problem

  1. Visually inspect related wiring harness connectors for broken, bent, pushed out or corroded terminals.
  2. Visually inspect related wiring harnesses for chafed, pierced or partially broken wires.
  3. Check all pertinent Technical Service Bulletins (TSBs).

FUEL PRESSURE RELEASE

CAUTIONWhen battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery.

Multipoint Fuel Injection (MFI)

  1. Turn ignition off. Disconnect negative battery cable. Slowly open fuel tank cap to release pressure in tank. Remove fuel rail pressure test port cap. Place open end of Fuel Pressure Release Hose (C-4799-1) in approved gasoline container. NOTE: Fuel Pressure Gauge (C-4799-A) contains Hose (C-4799-1).
  2. Connect other end of pressure release hose to test port. As fuel pressure release hose is tightened onto fuel rail pressure test port, fuel pressure will bleed-off into container.

Throttle Body Injection (TBI)

  1. Slowly open fuel tank cap to release pressure in tank. Disconnect 2-pin injector connector at edge of throttle body. Connect a jumper wire between injector connector (injector side) Dark Green/Orange wire and battery positive terminal.
  2. Connect another jumper wire to injector connector (injector side) White/Dark Blue wire (AA, AJ and AN bodies) or Light Blue wire (AS body). Momentarily ground jumper wire connected to White/Dark Blue wire (AA, AJ and AN bodies) or Light Blue wire (AS body) for no more than 5 seconds. Injector will energize open, relieving fuel pressure. Remove jumper wires. Fuel pressure is now released.

* PLEASE READ THIS FIRST *

Note. DRB display may vary depending on vehicle application. Not all trouble codes apply to all vehicles. Some trouble codes have more than one meaning. When a trouble code has more than one meaning, Malfunction Indicator Light (MIL) is unable to distinguish between different failures.

Code 11

DRB displays NO CRANK REFERENCE SIGNAL AT PCM. Condition is: no distributor, crankshaft, or camshaft reference signal picked up during cranking.

Code 12

DRB displays BATTERY DISCONNECT. Condition is: direct battery voltage to PCM was disconnected within the last 50 key-on cycles.

Code 13

DRB displays NO CHANGE IN MAP FROM START TO RUN. Condition is: no difference recognized between Manifold Absolute Pressure (MAP) reading and barometric (atmospheric) pressure reading at start-up.

Code 14

DRB displays MAP VOLTAGE TOO LOW. Condition is: Manifold Absolute Pressure (MAP) sensor input less than minimum acceptable voltage.

DRB displays MAP VOLTAGE TOO HIGH. Condition is: Manifold Absolute Pressure (MAP) sensor input more than maximum acceptable voltage.

Code 15

DRB displays NO VEHICLE SPEED SENSOR SIGNAL. Condition is: no Vehicle Speed Sensor (VSS) signal detected from Transmission Control Module (TCM) with road load conditions.

Code 16

DRB displays KNOCK SENSOR #1 CIRCUIT or KNOCK SENSOR #2 CIRCUIT. Condition is: open or shorted condition detected in knock sensor circuit.

Code 17

DRB displays ENGINE IS COLD TOO LONG. Condition is: coolant temperature stays less than normal operating temperature during vehicle operation.

Code 21

DRB displays LEFT O2S SHORTED TO VOLTAGE or RIGHT O2S SHORTED TO VOLTAGE. Condition is: oxygen sensor input voltage maintained at more than normal operating range.

Code 22

DRB displays ECT SENSOR VOLTAGE TOO LOW. Condition is: Engine Coolant Temperature (ECT) sensor input less than minimum acceptable voltage.

DRB displays ECT SENSOR VOLTAGE TOO HIGH. Condition is: Engine Coolant Temperature (ECT) sensor input more than maximum acceptable voltage.

Code 23

DRB displays INTAKE AIR TEMPERATURE SENSOR VOLTAGE LOW. Condition is: Intake Air Temperature (IAT) sensor input less than minimum acceptable voltage.

DRB displays INTAKE AIR TEMPERATURE SENSOR VOLTAGE HIGH. Condition is: Intake Air Temperature (IAT) sensor input more than maximum acceptable voltage.

Code 24

DRB displays THROTTLE POSITION SENSOR VOLTAGE LOW. Condition is: Throttle Position Sensor (TPS) input less than minimum acceptable voltage.

DRB displays THROTTLE POSITION SENSOR VOLTAGE HIGH. Condition is: Throttle Position Sensor (TPS) input more than maximum acceptable voltage.

Code 25

DRB displays IDLE AIR CONTROL MOTOR CIRCUITS. Condition is: shorted condition detected in one or more Idle Air Control (IAC) motor circuits.

Code 27

DRB displays INJECTOR #1-6 CONTROL CIRCUIT. Condition is: injector output driver does not respond properly to Powertrain Control Module (PCM) control signal.

Code 31

DRB displays EVAP SOLENOID CIRCUIT. Condition is: open or shorted condition detected in purge solenoid circuit.

Code 33

DRB displays A/C CLUTCH RELAY CIRCUIT. Condition is: open or shorted condition detected in A/C clutch relay circuit.

DRB displays A/C PRESSURE SENSOR VOLTAGE TOO LOW. Condition is: A/C pressure transducer input less than minimum acceptable voltage.

DRB displays A/C PRESSURE SENSOR VOLTAGE TOO HIGH. Condition is: A/C pressure transducer input more than maximum acceptable voltage.

Code 34

DRB displays SPEED CONTROL SOLENOID CIRCUITS. Condition is: open or shorted condition detected in Speed Control (S/C) vacuum or vent solenoid circuits.

DRB displays SPEED CONTROL SWITCH ALWAYS LOW. Condition is: speed control switch input less than minimum acceptable voltage.

DRB displays SPEED CONTROL SWITCH ALWAYS HIGH. Condition is: speed control switch input more than maximum acceptable voltage.

Code 35

DRB displays LOW SPEED FAN CTRL RELAY CIRCUIT. Condition is: open or shorted condition detected in low speed radiator fan relay circuit.

DRB displays HIGH SPEED FAN RELAY CTRL CIRCUIT. Condition is: open or shorted condition detected in high speed radiator fan relay circuit.

Code 41

DRB displays GENERATOR FIELD NOT SWITCHING PROPERLY. Condition is: open or shorted condition detected in generator field control circuit.

Code 42

DRB displays AUTO SHUTDOWN RELAY CONTROL CIRCUIT. Condition is: open or shorted condition detected in Auto Shutdown (ASD) relay circuit.

Code 43

DRB displays IGNITION COIL #1-3 PRIMARY CIRCUIT. Condition is: peak primary circuit current not achieved with maximum dwell time.

Code 44

DRB displays BATTERY TEMP SENSOR VOLTS OUT OF LIMIT. Condition is: open or shorted condition exists in battery temperature sensor circuit or a problem is present in Powertrain Control Module (PCM) battery temperature voltage circuit.

Code 46

DRB displays CHARGING SYSTEM VOLTAGE TOO HIGH. Condition is: battery voltage sense input more than target charging voltage during engine operation.

Code 47

DRB displays CHARGING SYSTEM VOLTAGE TOO LOW. Condition is: battery voltage sense input less than target charging voltage during engine operation or no significant change detected in battery voltage during active test of generator output.

Code 51

DRB displays LEFT O2S SIGNAL STAYS BELOW CENTER (LEAN) or RIGHT O2S SIGNAL STAYS BELOW CENTER (LEAN). Condition is: oxygen sensor input indicates lean air/fuel ratio condition during engine operation.

Code 52

DRB displays LEFT O2S SIGNAL STAYS ABOVE CENTER (RICH) or RIGHT O2S SIGNAL STAYS ABOVE CENTER (RICH). Condition is: oxygen sensor input indicates rich air/fuel ratio condition during engine operation.

Code 53

DRB displays INTERNAL CONTROLLER FAILURE or PCM FAILURE SPI COMMUNICATIONS. Condition is: Powertrain Control Module (PCM) detects internal failure.

Code 54

DRB displays NO CAM SYNC SIGNAL AT PCM. Condition is: no fuel sync signal (camshaft signal) detected during engine cranking.

Code 55

DRB display will be blank. Completion of trouble code display by Malfunction Indicator Light (MIL), (CHECK ENGINE) light.

Code 62

DRB displays PCM FAILURE SPI MILES NOT STORED. Condition is: unsuccessful attempt to update SPI mileage.

Code 63

DRB displays PCM FAILURE EEPROM WRITE DENIED. Condition is: unsuccessful attempt to write to an EEPROM location by PCM.

Code 65

DRB displays MANIFOLD TUNING VALVE SOLENOID CIRCUIT. Condition is: open or shorted condition detected in Manifold Tuning Valve (MTV) solenoid circuit.

Code 66

DRB displays NO CCD MESSAGES FROM TCM. Condition is: Powertrain Control Module (PCM) did not receive CCD BUS messages from Transmission Control Module (TCM).

DRB displays NO CCD MESSAGES FROM BODY CONTROL MODULE. Condition is: Powertrain Control Module (PCM) did not receive CCD BUS messages from Body Control Module (BCM).

Code 77

DRB displays SPEED CONTROL POWER RELAY CKT. Condition is: open or shorted condition detected in speed control relay circuit.

CAUTIONWhen battery is disconnected, vehicle computer and energy systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION before disconnecting battery.

SELF-DIAGNOSTIC TESTS

Note. In following self-diagnostic tests, illustrations are courtesy of Chrysler Corp.

CHECKING SYSTEM FOR TROUBLE CODES

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE.

Note. Battery must be fully charged before proceeding.

  1. Attempt to start engine. If necessary, crank engine for up to 10 seconds. Connect scan tool to Data Link Connector (DLC). Record scan tool trouble codes. If scan tool screen displays NO RESPONSE, go to «TEST NS-6A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .
  2. If scan tool has a blank screen or displays RAM TEST FAILURE, CARTRIDGE ERROR, KEY PAD TEST FAILURE, or LOW OR HIGH BATTERY, this indicates a scan tool failure. To diagnose and correct these conditions, see «TESTS W/CODES - BODY CONTROL COMPUTER»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-body-control-computer) article in ENGINE PERFORMANCE.
  3. If trouble codes are displayed, see «SCAN TOOL TROUBLE CODES LIST»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) table and perform appropriate test(s). If scan tool does not display any trouble codes, refer to one of the following: for driveability problems, go to «TEST NTC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . For no-start problems, go to «TEST NS-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . For cruise control problems, see appropriate article: «CRUISE CONTROL SYSTEM»(ref-11042) - Concorde, Intrepid, Vision «CRUISE CONTROL SYSTEM»(/chrysler/new-yorker/xiv-1994-1996/remont/cruise-control-systems/#cruise-control-system) - LHS, New Yorker

For charging problems, see appropriate article

* ALTERNATOR & REGULATOR - Concorde, Intrepid, Vision

* ALTERNATOR & REGULATOR - LHS, New Yorker

For air conditioning problems, see appropriate article

* A/C-HEATER SYSTEM - MANUAL - All Models But LHS

DTCScan Tool DisplayPerform Test No.
Code 11NO CRANK REFERENCE SIGNAL AT PCMTC-2A
Code 54NO CAM SYNC SIGNAL AT PCMTC-3A
Code 14MAP SENSOR VOLTAGE TOO LOWTC-4A
Code 14MAP SENSOR VOLTAGE TOO HIGHTC-5A
Code 13NO CHANGE IN MAP FROM START TO RUNTC-6A
Code 24THROTTLE POSITION SENSOR VOLTAGE LOWTC-7A
Code 24THROTTLE POSITION SENSOR VOLTAGE HIGHTC-8A
Code 21LEFT O2S STAYS AT CENTERTC-9A
Code 21RIGHT O2S STAYS AT CENTERTC-10A
Code 21LEFT O2S SHORTED TO VOLTAGETC-11A
Code 21RIGHT O2S SHORTED TO VOLTAGETC-12A
Code 52LEFT O2S STAYS ABOVE CENTER (RICH)TC-13A
Code 52RIGHT O2S STAYS ABOVE CENTER (RICH)TC-14A
Code 51LEFT O2S STAYS BELOW CENTER (LEAN)TC-15A
Code 51RIGHT O2S STAYS BELOW CENTER (LEAN)TC-16A
Code 23INTAKE AIR TEMPERATURE SENSOR VOLTAGE LOWTC-17A
Code 23INTAKE AIR TEMPERATURE SENSOR VOLTAGE HIGHTC-18A
Code 22ECT SENSOR VOLTAGE TOO LOWTC-19A
Code 22ECT SENSOR VOLTAGE TOO HIGHTC-20A
Code 33A/C PRESSURE SENSOR VOLTS TOO HIGHTC-21A
Code 33A/C PRESSURE SENSOR VOLTS TOO LOWTC-22A
Code 64FLEX FUEL SENSOR VOLTS TOO HIGHTC-23A
Code 64FLEX FUEL SENSOR VOLTS TOO LOWTC-23A
Code 64LOSS OF FLEX FUEL CALIBRATION SIGNALTC-24A
Code 16KNOCK SENSOR #1 CIRCUITTC-25A
Code 16KNOCK SENSOR #2 CIRCUITTC-26A
Code 15NO VEHICLE SPEED SENSOR SIGNALTC-27A
Code 25IDLE AIR CONTROL MOTOR CIRCUITSTC-28A
Code 27INJECTOR CONTROL CIRCUITTC-29A
Code 43IGNITION COIL PRIMARY CIRCUITTC-35A
Code 32EGR SYSTEM FAILURETC-38A
Code 32EGR SOLENOID CONTROL CIRCUITTC-39A
Code 31EVAP SOLENOID CONTROL CIRCUITTC-40A
Code 65MANIFOLD TUNE VALVE SOLENOID CIRCUITTC-41A
Code 35LOW SPEED FAN CTRL RELAY CIRCUITTC-42A
Code 35HIGH SPEED FAN CTRL RELAY CIRCUITTC-43A
Code 42AUTO SHUTDOWN RELAY CONTROL CIRCUITTC-44A
Code 33A/C CLUTCH RELAY CIRCUITTC-45A
Code 66NO CCD BUS MESSAGES FROM TCMTC-46A
Code 66NO CCD MESSAGES FROM BCMTC-47A
Code 17ENGINE IS COLD TOO LONG(1)
Code 53INTERNAL PCM FAILURE(2)
Code 62PCM FAILURE SRI MILES NOT STORED(2)
Code 44BATTERY TEMP SENSOR VOLTS OUT OF LIMIT(3)
Code 41GENERATOR FIELD NOT SWITCHING PROPERLY(3)
Code 47CHARGING SYSTEM VOLTAGE TOO LOW(3)
Code 46CHARGING SYSTEM VOLTAGE TOO HIGH(3)
Code 34SPEED CONTROL SOLENOID CIRCUITS(4)
Code 34SPEED CONTROL SWITCH ALWAYS HIGH(4)
Code 34SPEED CONTROL SWITCH ALWAYS LOW(4)
Code 77SPEED CONTROL POWER RELAY CIRCUIT(4)
(1) - If engine temperature does not reach 176°F (80°C) after driving 20 minutes, check cooling system. Trouble code may also set in error during very cold slow speed driving. (2) - Replace Powertrain Control Module (PCM) and perform TEST VER-1. (3) - Refer to ALTERNATORS & REGULATORS - LH BODY article in STARTING & CHARGING SYSTEMS. (4) - Refer to CRUISE CONTROL SYSTEMS - LH BODY article in ACCESSORIES & EQUIPMENT.
(1)If engine temperature does not reach 176°F (80°C) after driving 20 minutes, check cooling system. Trouble code may also set in error during very cold slow speed driving.
(2)Replace Powertrain Control Module (PCM) and perform TEST VER-1.
(3)Refer to ALTERNATORS & REGULATORS - LH BODY article in STARTING & CHARGING SYSTEMS.
(4)Refer to CRUISE CONTROL SYSTEMS - LH BODY article in ACCESSORIES & EQUIPMENT.

SCAN TOOL TROUBLE CODES LIST

NO CRANK REFERENCE SIGNAL AT PCM (DTC 11)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Attempt to start engine. If necessary, crank engine for at least 10 seconds. Read trouble codes. If scan tool displays NO SIGNAL or CAM ONLY, go to step 5). If scan tool does not display NO SIGNAL or CAM ONLY, go to next step.
  2. At this time, the condition required to set trouble code is not present. NO SIGNAL or CAM ONLY trouble code sets if Powertrain Control Module (PCM) does not see crank signal with cam signal present. Possible causes are: open 8-volt power supply at Crankshaft Position (CKP) sensor, open or shorted CKP sensor signal wire, open CKP sensor ground, failed CKP sensor, improperly adjusted CKP sensor, failed PCM, or failed transmission control module. Go to next step.
  3. Inspect CKP sensor wiring and connectors. Clean and repair wiring and connectors as required. If wiring and connectors are okay, go to next step.
  4. Start engine. Wiggle wiring harness from CKP to PCM. If engine misses or stalls when wiring harness is wiggled, repair wiring harness where wiggling caused problem. If engine does not miss or stall when wiring harness is wiggled, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. If scan tool displays NO SIGNAL or CAM ONLY in step 1), turn ignition off. Disconnect Crankshaft Position (CKP) sensor connector. Using scan tool in voltmeter mode, check voltage on CKP sensor connector terminal No. 1 (Orange wire). If voltage is less than 7 volts, go to TEST TC-2B. If voltage is more than 7 volts, go to next step.
  6. Connect one end of a jumper wire to CKP sensor connector terminal No. 3 (Light Blue/Dark Blue wire). Turn ignition on. Using scan tool, read DIS signal status. Observe scan tool while tapping other end of jumper wire to CKP sensor connector terminal No. 2 (Black/Light Blue wire). If scan tool displays CRANK ONLY, replace CKP sensor. If scan tool does not display CRANK ONLY, go to next step.
  7. Disconnect jumper wire. Using scan tool in ohmmeter mode, check resistance of CKP sensor connector terminal No. 2 (Black/Light Blue wire). If resistance is more than 5 ohms, repair open Black/Light Blue wire. If resistance is less than 5 ohms, go to next step.
  8. Ensure ignition is off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Inspect PCM connector. Repair any terminals that are damaged, pushed out or miswired. If PCM connector is okay, go to next step.
  9. Using an external ohmmeter, check resistance of Light Blue/Dark Blue wire between CKP sensor connector terminal No. 3 and PCM connector terminal No. 24. If resistance is more than 5 ohms, repair open Light Blue/Dark Blue wire. If resistance is less than 5 ohms, go to next step.
  10. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 24 (Light Blue/Dark Blue wire). If resistance is more than 5 ohms, replace PCM. If resistance is less than 5 ohms, go to next step.
  11. Disconnect Transmission Control Module (TCM) connector. TCM is located in engine compartment between left front fender and battery. Check resistance of PCM connector terminal No. 24 (Light Blue/Dark Blue wire). If resistance is more than 5 ohms, replace TCM. If resistance is less than 5 ohms, repair short to ground in Light Blue/Dark Blue wire.

NO CRANK REFERENCE SIGNAL AT PCM

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Disconnect Crankshaft Position (CKP) sensor connector. Inspect CKP sensor connector. Clean and repair wiring and connectors as required. If CKP connector is okay, go to next step.
  2. Using scan tool in voltmeter mode, check voltage on CKP sensor terminal No. 1 (Orange wire). If voltage is more than 7 volts, replace CKP sensor. If voltage is less than 7 volts, go to next step.
  3. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Inspect PCM connector. Clean and repair wiring and connectors as required. If PCM connector is okay, go to next step.
  4. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 7 (Orange wire). If resistance is less than 5 ohms, repair short to ground in Orange wire. If resistance is more than 5 ohms, go to next step.
  5. Using an external ohmmeter, check resistance of Orange wire between CKP sensor connector terminal No. 1 and PCM connector terminal No. 7. If resistance is more than 5 ohms, repair open Orange wire. If resistance is less than 5 ohms, replace PCM.

NO CAM SYNC SIGNAL AT PCM (DTC 54)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Attempt to start engine. If necessary, crank engine for at least 10 seconds. Using scan tool, read trouble codes. If scan tool displays CRANK ONLY, go to step 5). If scan tool does not display CRANK ONLY, go to next step.
  2. At this time, the condition required to set trouble code is not present. CRANK ONLY trouble code sets if Powertrain Control Module (PCM) does not see cam signal with crank signal present. Possible causes are: open 8-volt power supply at Camshaft Position (CMP) sensor, open or shorted CMP sensor signal wire, open CMP sensor ground, failed CMP sensor, improperly adjusted CMP sensor, or failed PCM. Go to next step.
  3. Inspect CMP wiring and connectors. Repair as required. If wiring and connectors are okay, go to next step.
  4. Start engine. Wiggle wiring harness from CMP sensor to PCM. If engine stalls when wiring harness is wiggled, repair area where wiggling caused problem to appear. If engine does not stall when wiring harness is wiggled, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. If scan tool displays CRANK ONLY in step 1), turn ignition off. Disconnect Camshaft Position (CMP) sensor connector. Turn ignition on. Using scan tool in voltmeter mode, check voltage on CMP sensor connector terminal No. 3 (Orange wire) on 3.3L engine or No. 1 (Orange wire) on 3.5L engine. If voltage is less than 7 volts, repair open Orange wire. If voltage is more than 7 volts, go to next step.
  6. Turn ignition off. Connect a jumper wire to CMP connector terminal No. 1 (Tan/Yellow wire) on 3.3L engine or No. 3 (Tan/Yellow wire) on 3.5L engine. Turn ignition on. Using scan tool, read DIS signal status. Observe scan tool while tapping other end of jumper wire to CMP sensor connector terminal No. 2 (Black/Light Blue wire). If scan tool displays CAM ONLY, replace CMP sensor. If scan tool does not display CAM ONLY, go to next step.
  7. Disconnect jumper wire. Turn ignition off. Using scan tool in ohmmeter mode, check resistance of CMP sensor connector terminal No. 2 (Black/Light Blue wire). If resistance is more than 5 ohms, repair open in Black/Light Blue wire. If resistance is less than 5 ohms, go to next step.
  8. Ensure ignition is off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Inspect PCM connector. Repair any terminals that are damaged, pushed out or miswired. If PCM connector is okay, go to next step.
  9. Using an external ohmmeter, check resistance of Tan/Yellow wire between PCM connector terminal No. 44 and CMP sensor connector terminal No. 1 on 3.3L engine or No. 3 on 3.5L engine. If resistance is more than 5 ohms, repair open Tan/Yellow wire. If resistance is less than 5 ohms, go to next step.
  10. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 44 (Tan/Yellow wire). If resistance is more than 5 ohms, replace PCM. If resistance is less than 5 ohms, repair short to ground in Tan/Yellow wire.

MAP SENSOR VOLTAGE TOO LOW (DTC 14)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read MAP sensor voltage with engine running. If MAP sensor voltage is less than 0.2 volt, go to step 6). If MAP sensor voltage is more than 0.2 volt, turn ignition off. Go to next step.
  2. Turn ignition on (engine off). Using scan tool, read MAP sensor voltage. If MAP sensor voltage is less than 1.2 volts, go to step 6). If MAP sensor voltage is more than 1.2 volts, go to next step.
  3. Wiggle MAP sensor connector and harness while observing scan tool display. If MAP sensor voltage changes when MAP sensor connector and harness are wiggled, repair harness or connector that caused the voltage change. If MAP sensor voltage does not change when MAP sensor connector and harness are wiggled, go to next step.
  4. At this time, the condition required to set the trouble code is not present. MAP SENSOR VOLTAGE TOO LOW trouble code sets if MAP sensor output voltage is less than 1.2 volts at start, or less than 0.2 volt with engine running. Engine speed must be more than 400 RPM, but less than 1500 RPM, and TPS voltage less than one volt. Possible causes are: MAP sensor signal wire shorted to ground, MAP sensor shorted internally, or loss of MAP sensor 5-volt supply wire. Go to next step.
  5. Inspect MAP sensor wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  6. If MAP sensor voltage is less than 0.2 volt in step 1) or less than 1.2 volts in step 2), disconnect MAP sensor connector. Using scan tool, read MAP sensor voltage. If MAP sensor voltage is more than 4 volts, replace MAP sensor. If MAP sensor voltage is less than 4 volts, go to next step.
  7. Using scan tool in voltmeter mode, check voltage on MAP sensor connector terminal No. 3 (Violet/White wire). If voltage is less than 4.5 volts, repair open Violet/White wire. If voltage is more than 4.5 volts, go to next step.
  8. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance between MAP sensor connector terminals No. 1 (Black/Light Blue wire) and No. 2 (Dark Green/Red wire). If resistance is less than 5 ohms, repair Black/Light Blue wire shorted to Dark Green/Red wire. If resistance is more than 5 ohms, go to next step.
  9. Using scan tool in ohmmeter mode, check resistance of MAP sensor connector terminal No. 2 (Dark Green/Red wire). If resistance is less than 5 ohms, repair short to ground in Dark Green/Red wire. If resistance is more than 5 ohms, replace PCM.

MAP SENSOR VOLTAGE TOO HIGH (DTC 14)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read MAP sensor voltage. If MAP sensor voltage is more than 4.6 volts, go to step 5). If MAP sensor voltage is less than 4.6 volts, go to next step.
  2. Wiggle MAP sensor connector and harness while observing scan tool display. If MAP sensor voltage changes when MAP sensor connector and harness are wiggled, repair harness or connector that caused voltage change. If MAP sensor voltage does not change when MAP sensor connector and harness are wiggled, go to next step.
  3. At this time, the condition required to set trouble code is not present. MAP SENSOR VOLTAGE TOO HIGH trouble code sets if MAP sensor output voltage is more than 4.6 volts at start or with engine running. Engine speed must be more than 400 RPM, but less than 1500 RPM, and TPS voltage less than one volt. Possible causes are: MAP sensor signal wire open, MAP sensor open internally, MAP sensor ground wire open, or MAP sensor signal wire shorted to voltage. Go to next step.
  4. Inspect MAP sensor wiring and connector. Repair wiring and connector as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. If MAP sensor voltage is more than 4.6 volts in step 1), disconnect MAP sensor connector. Connect a jumper wire between MAP sensor connector terminals No. 1 (Black/Light Blue wire) and No. 2 (Dark Green/Red wire). Go to next step.
  6. Using scan tool, read MAP sensor voltage. If scan tool displays NO RESPONSE, repair Dark Green/Red wire for a short to Violet/White wire. If scan tool does not display NO RESPONSE, go to next step.
  7. If scan tool displays less than one volt, replace MAP sensor. If scan tool displays more than one volt, move jumper wire from MAP sensor connector terminal No. 1 (Black/Light Blue wire) to chassis ground. Go to next step.
  8. If scan tool displays less than one volt, repair open Black/Light Blue wire. If voltage is more than one volt, turn ignition off. Go to next step.
  9. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Dark Green/Red wire between PCM connector terminal No. 1 and MAP sensor connector terminal No. 2. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open MAP Dark Green/Red wire.

NO CHANGE IN MAP FROM START TO RUN (DTC 13)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Turn ignition on (engine off). Using scan tool, erase trouble codes. Start engine. Allow engine to run for 30 seconds. Using scan tool, read trouble codes. If scan tool does not display NO CHANGE IN MAP FROM START TO RUN, go to step 3). If scan tool displays NO CHANGE IN MAP FROM START TO RUN, go to next step.
  2. Turn ignition off. Disconnect MAP sensor connector. Turn ignition on (engine off). Using scan tool in voltmeter mode, check voltage on MAP sensor connector terminal No. 3 (Violet/White wire). If voltage is less than 4.5 volts, repair Violet/White wire as necessary. If voltage is more than 4.5 volts, replace MAP sensor.
  3. If scan tool does not display NO CHANGE IN MAP FROM START TO RUN in step 1), start engine. Using scan tool, set engine speed to 1500 RPM. With engine speed at 1500 RPM, read MAP sensor voltage. Go to next step.
  4. Wiggle MAP sensor connector and harness while observing scan tool display. If engine stalls or MAP sensor voltage becomes erratic when MAP sensor connector and harness are wiggled, repair harness or connector that caused the voltage change. If engine does not stall and MAP sensor voltage does not become erratic when MAP sensor connector and harness are wiggled, go to next step.
  5. Using scan tool, read MAP sensor vacuum. While observing scan tool display, snap throttle open and closed. If vacuum does not drop rapidly to zero in. Hg, go to step 7). If vacuum drops rapidly to zero in. Hg, go to next step.
  6. At this time, the condition required to set the trouble code is not present. NO CHANGE IN MAP FROM START TO RUN trouble code sets if too small a difference is seen between barometric pressure at key on and manifold vacuum after start up. Possible causes are: restricted or leaking vacuum/pressure to MAP sensor, ice in sensor or passage, or MAP sensor failure.
  7. If vacuum does not drop rapidly to zero in. Hg, in step 5), remove MAP sensor and check for restriction. If a restriction is present, remove restriction and reinstall MAP sensor. If restriction is not present, replace MAP sensor.

THROTTLE POSITION SENSOR VOLTAGE LOW (DTC 24)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read Throttle Position Sensor (TPS) voltage. If TPS voltage is less than 0.2 volt, go to step 6). If TPS voltage is more than 0.2 volt, go to next step.
  2. Slowly open and close throttle. If voltage does not change smoothly when throttle is opened and closed, replace TPS. If voltage changes smoothly when throttle is opened and closed, go to next step.
  3. Wiggle TPS connectors and harnesses while observing scan tool display. If a change in TPS voltage is observed when wiggling TPS connectors and harnesses, repair connectors or harnesses that caused voltage to change. If a change in TPS voltage is not observed when wiggling TPS connectors and harnesses, go to next step.
  4. At this time, the condition required to set trouble code is not present. THROTTLE POSITION SENSOR VOLTAGE LOW trouble code sets if TPS voltage (Orange/Dark Blue wire) is less than 0.2 volt, or if vehicle speed is more than 20 MPH, engine speed is more than 1500 RPM, and engine vacuum is less than 2 in. Hg with TPS voltage less than 0.5 volt. Possible causes are: TPS signal wire shorted or TPS sensor failure. Go to next step.
  5. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  6. If TPS voltage is less than 0.2 volt in step 1), disconnect TPS connector. Using scan tool, read TPS voltage. If TPS voltage is less than one volt, replace TPS. If TPS voltage is more than one volt, go to next step.
  7. Using scan tool in voltmeter mode, check voltage on TPS connector terminal No. 3 (Violet/White wire). If voltage is less than 4 volts, repair open Violet/White wire. If voltage is more than 4 volts, go to next step.
  8. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance between TPS connector terminals No. 1 (Black/Light Blue wire) and No. 2 (Orange/Dark Blue wire). If resistance is less than 5 ohms, repair Black/Light Blue for a short to Orange/Dark Blue wire. If resistance is more than 5 ohms, go to next step.
  9. Using scan tool in ohmmeter mode, check resistance of TPS connector terminal No. 2 (Orange/Dark Blue wire). If resistance is more than 5 ohms, replace PCM. If resistance is less than 5 ohms, go to next step
  10. Disconnect Transmission Control Module (TCM) connector. TCM is located in engine compartment between left front fender and battery. Using scan tool in ohmmeter mode, check resistance of TPS connector terminal No. 2 (Orange/Dark Blue wire). If resistance is more than 5 ohms, replace TCM. If resistance is less than 5 ohms, repair short to ground in Orange/Dark Blue wire.

THROTTLE POSITION SENSOR VOLTAGE HIGH (DTC 24)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read Throttle Position Sensor (TPS) voltage. If TPS voltage is more than 4.5 volts, go to step 6). If TPS voltage is less than 4.5 volts, go to next step.
  2. Slowly open and close throttle while observing scan tool display. If voltage does not change smoothly when throttle is opened and closed, replace TPS. If voltage changes smoothly when throttle is opened and closed, go to next step.
  3. Wiggle TPS connectors and harnesses while observing scan tool display. If a change in TPS voltage is observed when wiggling TPS connectors and harnesses, repair connectors or harnesses that caused voltage to change. If a change in TPS voltage is not observed when wiggling TPS connectors and harnesses, go to next step.
  4. At this time, the condition required to set trouble code is not present. THROTTLE POSITION SENSOR VOLTAGE HIGH trouble code sets if TPS voltage is more than 4.5 volts. Possible causes are: TPS output wire open, TPS ground wire open, or TPS failure. Go to next step.
  5. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  6. If TPS voltage is more than 4.5 volts in step 1), disconnect TPS connector. Connect a jumper wire between TPS connector terminals No. 1 (Black/Light Blue wire) and No. 2 (Orange/Dark Blue wire). Using scan tool, read TPS voltage. If scan tool displays NO RESPONSE, repair Black/Light Blue for a short to Orange/Dark Blue wire. If scan tool does not display NO RESPONSE, go to next step.
  7. If scan tool displays less than one volt, replace TPS. If TPS voltage is more than one volt, move jumper wire from TPS connector terminal No. 1 (Black/Light Blue wire) to chassis ground. Go to next step.
  8. Using scan tool, read TPS voltage. If voltage is less than one volt, repair open Black/Light Blue wire. If voltage is more than one volt, go to next step.
  9. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Orange/Dark Blue wire between PCM connector terminal No. 22 and TPS connector terminal No. 2. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Orange/Dark Blue wire.

LEFT O2S STAYS AT CENTER (DTC 21)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Start engine. Using scan tool, read left Oxygen Sensor (O2S) voltage. If left O2S voltage is locked on 0.5 volt, go to step 5). If left O2S voltage is not locked on 0.5 volt, go to next step.
  2. Wiggle O2S wiring while observing scan tool display. If at any time O2S voltage locks on 0.5 volt when wiring is wiggled, repair harness or connector that caused voltage to lock (open circuit). If left O2S voltage does not lock on 0.5 volt when wiring is wiggled, go to next step.
  3. At this time, the condition required to set trouble code is not present. LEFT O2S STAYS AT CENTER trouble code sets if left O2S output voltage stays at 0.5 volt for 1.5 minutes with engine temperature more than 170°F (76.6°C) and engine running for 2 minutes. Possible causes are: left O2S circuit open or left O2S failure. Go to next step.
  4. Inspect left O2S wiring and connectors. Repair wiring and connectors as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. If left O2S is locked on 0.5 volt in step 1), disconnect left O2S connector. Using scan tool in ohmmeter mode, check resistance of O2S connector terminal No. 3 (Black/Light Blue wire). If resistance is more than 5 ohms, repair open Black/Light Blue wire. If resistance is less than 5 ohms, go to next step.
  6. Connect a jumper wire between left O2S connector terminal No. 2 (Black/Dark Green wire) and positive battery terminal. Using scan tool, read left O2S voltage. If voltage is more than one volt, replace left O2S. If voltage is less than one volt, go to next step.
  7. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Leave jumper wire connected. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 41 (Black/Dark Green wire). If voltage is more than 10 volts, replace PCM. If voltage is less than 10 volts, repair open Black/Dark Green wire.

RIGHT O2S STAYS AT CENTER (DTC 21)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Start engine. Using scan tool, read right Oxygen Sensor (O2S) voltage. If right O2S voltage is locked on 0.5 volt, go to step 5). If right O2S voltage is not locked on 0.5 volt, go to next step.
  2. Wiggle right O2S wiring while observing scan tool display. If at any time right O2S voltage locks on 0.5 volt, repair harness or connector that caused voltage to lock (open circuit). If right O2S voltage does not lock on 0.5 volt, go to next step.
  3. At this time, the condition required to set trouble code is not present. RIGHT O2S STAYS AT CENTER trouble code sets if right O2S output voltage stays at 0.5 volt for 1.5 minutes with engine temperature more than 170°F (76.6°C) and engine running for 2 minutes. Possible causes are: right O2S circuit open or right O2S failure. Go to next step.
  4. Inspect right O2S wiring and connectors. Repair wiring and connectors as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. If right O2S voltage is locked on 0.5 volt in step 1), disconnect right O2S connector. Using scan tool in ohmmeter mode, check resistance of O2S connector terminal No. 1 (Black/Light Blue wire). If resistance is more than 5 ohms, repair open Black/Light Blue wire. If resistance is less than 5 ohms, go to next step.
  6. Connect a jumper wire between right O2S connector terminal No. 2 (Tan/White wire) and positive battery terminal. Using scan tool, read right O2S voltage. If voltage is more than one volt, replace right O2S. If voltage is less than one volt, go to next step.
  7. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Leave jumper wire connected. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 49 (Tan/White wire). If voltage is more than 10 volts, replace PCM. If voltage is less than 10 volts, repair open Tan/White wire.

LEFT O2S SHORTED TO VOLTAGE (DTC 21)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Start engine. Using scan tool, read left Oxygen Sensor (O2S) voltage. If left O2S voltage is less than 1.2 volts, go to step 3). If left O2S voltage is more than 1.2 volts, go to next step.
  2. Disconnect left O2S connector. If left O2S voltage reads less than 1.2 volts, replace left O2S. If left O2S voltage reads more than 1.2 volts, repair short in Black/Dark Green wire.
  3. If left O2S voltage is less than 1.2 volts in step 1), wiggle left O2S connector and harness while observing scan tool display. If at any time left O2S voltage locks on 0.5 volt, repair harness or connector that caused voltage to lock (open circuit). If left O2S voltage does not lock on 0.5 volt, go to next step.
  4. At this time, the condition required to set trouble code is not present. LEFT O2S SHORTED TO VOLTAGE trouble code sets if left O2S signal wire voltage is more than 1.2 volts. Possible causes are: left O2S output for a short to another circuit, dirty/wet connection causing voltage tracking in connector, or left O2S failure. Go to next step.
  5. Inspect left O2S wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.

RIGHT O2S SHORTED TO VOLTAGE (DTC 21)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Start engine. Using scan tool, read right Oxygen Sensor (O2S) voltage. If right O2S voltage is less than 1.2 volts, go to step 3). If right O2S voltage is more than 1.2 volts, go to next step.
  2. Disconnect right O2S connector. If right O2S voltage is less than 1.2 volts, replace right O2S. If right O2S voltage is more than 1.2 volts, repair short in Tan/White wire.
  3. If right O2S voltage is less than 1.2 volts in step 1), wiggle right O2S connector and harness while observing scan tool display. If at any time right O2S voltage jumps more than 1.2 volts while wiggling right O2 connector and harness, repair connector or harness that caused voltage to jump (short to voltage). If right O2S voltage does not jump more than 1.2 volts while wiggling right O2 connector and harness, go to next step.
  4. At this time, the condition required to set trouble code is not present. RIGHT O2S SHORTED TO VOLTAGE trouble code sets if right O2S signal wire voltage is more than 1.2 volts. Possible causes are: right O2S output for a short to another circuit, dirty/wet connection causing voltage tracking in connector, or right O2S failure. Go to next step.
  5. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.

LEFT O2S STAYS ABOVE CENTER (RICH) (DTC 52)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Using scan tool, set engine speed to 1500 RPM. Read left Oxygen Sensor (O2S) voltage. If left O2S voltage is always less than 0.5 volt, go to step 3). If left O2S voltage is always more than 0.5 volt, go to next step.
  2. If LEFT O2S STAYS ABOVE CENTER (RICH) trouble code is not in memory, replace leaking injector for left intake manifold bank. If LEFT O2S STAYS ABOVE CENTER (RICH) trouble code is in memory, a condition causing engine to run rich in all cylinders is indicated. Go to «TEST NTC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .
  3. At this time, the condition required to set trouble code is not present. LEFT O2S STAYS ABOVE CENTER (RICH) trouble code sets if left O2S signal stays more than 0.5 volt but less than 1.2 volts without changing for more than 8 minutes. Possible causes are: high fuel pressure, other engine sensor calibrations, ignition system failure, left O2S failure, or fuel contamination. Go to TEST NTC-1A.

RIGHT O2S STAYS ABOVE CENTER (RICH) (DTC 52)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Using scan tool, set engine speed to 1500 RPM. Read right Oxygen Sensor (O2S) voltage. If right O2S voltage is always less than 0.5 volt, go to step 3). If right O2S voltage is always more than 0.5 volt, go to next step.
  2. If RIGHT O2S STAYS ABOVE CENTER (RICH) trouble code is not in memory, replace leaking injector for right intake manifold bank. If RIGHT O2S STAYS ABOVE CENTER (RICH) trouble code is in memory, a condition causing engine to run rich in all cylinders is indicated. Go to «TEST NTC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .
  3. At this time, the condition required to set trouble code is not present. RIGHT O2S STAYS ABOVE CENTER (RICH) trouble code sets if right O2S signal stays more than 0.5 volt, but less than 1.2 volts without changing for more than 8 minutes. Possible causes are: high fuel pressure, other engine sensor calibrations, ignition system failure, right O2S failure, or fuel contamination. Go to TEST NTC-1A.

LEFT O2S STAYS BELOW CENTER (LEAN) (DTC 51)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Using scan tool, set engine speed to 1500 RPM. Read left Oxygen Sensor (O2S) voltage. If left O2S voltage is always more than 0.5 volt, go to step 3). If left O2S voltage is always less than 0.5 volt, go to next step.
  2. If LEFT O2S STAYS BELOW CENTER (LEAN) trouble code is not in memory, replace restricted injector for left intake manifold bank. If LEFT O2S STAYS BELOW CENTER (LEAN) trouble code is in memory, a condition causing engine to run lean in all cylinders is indicated. Go to «TEST NTC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .
  3. At this time, the condition required to set trouble code is not present. LEFT O2S STAYS BELOW CENTER (LEAN) trouble code sets if left O2S signal stays less than 0.5 volt without changing for more than 8 minutes. Possible causes are: major vacuum leak, low fuel pressure, other engine sensor calibrations, ignition system failure, left O2S failure, or fuel contamination. Go to TEST NTC-1A.

RIGHT O2S STAYS BELOW CENTER (LEAN) (DTC 51)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Using scan tool, set engine speed to 1500 RPM. Read right Oxygen Sensor (O2S) voltage. If right O2S voltage is always more than 0.5 volt, go to step 3). If right O2S voltage is always less than 0.5 volt, go to next step.
  2. If RIGHT O2S STAYS BELOW CENTER (LEAN) trouble code is not in memory, replace restricted injector for right intake manifold bank. If RIGHT O2S STAYS BELOW CENTER (LEAN) trouble code is in memory, a condition causing engine to run lean in all cylinders is indicated. Go to «TEST NTC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .
  3. At this time, the condition required to set trouble code is not present. RIGHT O2S STAYS BELOW CENTER (LEAN) trouble code sets if right O2S signal stays less than 0.5 volt without changing for more than 8 minutes. Possible causes are: major vacuum leak, low fuel pressure, other engine sensor calibrations, ignition system failure, right O2S failure, or fuel contamination. Go to TEST NTC-1A.

INTAKE AIR TEMP SENSOR VOLTAGE LOW (DTC 23)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read Intake Air Temperature (IAT) sensor voltage. If voltage is less than 0.5 volt, go to step 4). If voltage is more than 0.5 volt, go to next step.
  2. Wiggle IAT sensor connector and harness while observing scan tool display. If IAT sensor voltage changes when connector and harness are wiggled, repair connector or harness that caused voltage to change. If IAT sensor voltage does not change when connector and harness are wiggled, go to next step.
  3. At this time, the condition required to set trouble code is not present. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If IAT sensor voltage is less than 0.5 volt in step 1), disconnect IAT sensor connector. Using scan tool, read IAT sensor voltage. If voltage is more than 4 volts, replace IAT sensor. If voltage is less than 4 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter mode, check resistance between IAT sensor connector terminals No. 1 (Black/Red wire) and No. 2 (Black/Light Blue wire). If resistance is less than 5 ohms, repair Black/Red for a short to Black/Light Blue wire. If resistance is more than 5 ohms, go to next step.
  6. Using scan tool in ohmmeter mode, check resistance of IAT sensor connector terminal No. 1 (Black/Red wire). If resistance is less than 5 ohms, repair short to ground in Black/Red wire. If resistance is more than 5 ohms, replace PCM.

INTAKE AIR TEMP SENSOR VOLTAGE HIGH (DTC 23)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read Intake Air Temperature (IAT) sensor voltage. If IAT sensor voltage is more than 4.5 volts, go to step 4). If IAT sensor voltage is less than 4.5 volts, go to next step.
  2. Wiggle IAT sensor connector and harness while observing scan tool display. If IAT sensor voltage changes when connector and harness are wiggled, repair connector or harness that caused voltage to change. If IAT sensor voltage does not change when connector and harness are wiggled, go to next step.
  3. At this time, the condition required to set trouble code is not present. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If IAT sensor voltage is more than 4.5 volts in step 1), disconnect IAT sensor connector. Connect a jumper wire between IAT sensor connector terminal No. 1 (Black/Red wire) and No. 2 (Black/Light Blue wire). Using scan tool, read IAT sensor voltage. If voltage is less than one volt, replace IAT sensor. If voltage is more than one volt, go to next step
  5. Move jumper wire from IAT sensor connector terminal No. 2 (Black/Light Blue wire) to chassis ground. If voltage is less than one volt, repair open Black/Light Blue wire. If voltage is more than one volt, go to next step.
  6. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Black/Red wire between PCM connector terminal No. 21 and IAT connector terminal No. 1. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Black/Red wire.

ECT SENSOR VOLTAGE TOO LOW (DTC 22)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read Engine Coolant Temperature (ECT) sensor voltage. If ECT sensor voltage is less than 0.5 volt, go to step 4). If ECT sensor voltage is more than 0.5 volt, go to next step.
  2. Wiggle ECT sensor connector and harness while observing scan tool display. If ECT sensor voltage changes when connector and harness are wiggled, repair connector or harness that caused voltage to change. If ECT sensor voltage does not change when connector and harness are wiggled, go to next step.
  3. At this time, the condition required to set trouble code is not present. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If ECT sensor voltage is more than 0.5 volt in step 1), disconnect ECT sensor connector. Using scan tool, read ECT sensor voltage. If voltage is less than 4 volts, replace ECT sensor. If voltage is more than 4 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 2 (Tan/Black wire). If resistance is less than 5 ohms, repair short to ground in Tan/Black wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance between ECT connector terminals No. 1 (Tan/Black wire) and No. 2 (Black/Light Blue wire). If resistance is less than 5 ohms, repair Tan/Black wire for short to Black/Light Blue wire. If resistance is more than 5 ohms, replace PCM.

ECT SENSOR VOLTAGE TOO HIGH (DTC 22)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read Engine Coolant Temperature (ECT) sensor voltage. If voltage is more than 4.5 volts, go to step 5). If voltage is less than 4.5 volts, go to next step.
  2. Wiggle ECT sensor connector and harness while observing scan tool display. If ECT sensor voltage changes when connector and harness are wiggled, repair connector or harness that caused voltage to change. If ECT sensor voltage does not change when connector and harness are wiggled, go to next step.
  3. At this time, the condition required to set trouble code is not present. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If ECT sensor voltage is more than 4.5 volts in step 1), disconnect ECT sensor connector. Connect a jumper wire between ECT sensor connector terminal No. 1 (Tan/Black wire) and No. 2 (Black/Light Blue wire). Using scan tool, read ECT sensor voltage. If voltage is less than one volt, replace ECT sensor. If voltage is more than one volt, go to next step.
  5. Move jumper wire from ECT connector terminal No. 2 (Black/Light Blue wire) to chassis ground. Using scan tool, read ECT sensor voltage. If voltage is less than one volt, repair open Tan/Black wire. If voltage is more than one volt, go to next step.
  6. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Tan/Black wire between PCM connector terminal No. 2 and ECT sensor connector terminal No. 1. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Tan/Black wire.

A/C PRESSURE SENSOR VOLTS TOO HIGH (DTC 33)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Scheme 2

Scheme 2: A/C PRESSURE SENSOR VOLTS TOO HIGH (DTC 33)

Scheme 3

Scheme 3

Scheme 4

Scheme 4

Scheme 5

Scheme 5

Scheme 6

Scheme 6
  1. With the DRB, read the A/C pressure sensor voltage. If the A/C pressure sensor voltage above 4.6 volts, go to step 3. If the A/C pressure voltage is not above 4.6 volts, go to next step.
  2. Using the wiring diagram as a guide, wiggle A/C pressure sensor connector and harness. See AIR CONDITIONING in appropriate SYSTEM WIRING DIAGRAM article. Monitor the DRB display. If the A/C pressure sensor voltage changed, repair the harness or connector that caused the voltage to change. If the A/C pressure sensor voltage did not change, go to step 6.
  3. Disconnect the A/C pressure sensor. (Scheme 2) Connect a jumper wire between the A/C pressure sensor signal and sensor ground circuits. (Scheme 3) With the DRB, read the A/C pressure sensor voltage. If the voltage is below 1.0 volt, replace the A/C pressure sensor. If the voltage is not below 1.0 volt, go to next step.
  4. Move the jumper wire from A/C pressure sensor ground to engine ground. (Scheme 4) Read the A/C pressure sensor voltage. If the voltage is below 1.0 volt, repair the open sensor ground circuit. If the voltage is not below 1.0 volt, go to next step.
  5. Turn ignition off. Disconnect the PCM. (Scheme 5) Using an ohmmeter, test the A/C pressure sensor signal circuit for resistance. (Scheme 6) If the resistance is below 5 ohms, replace the PCM. If the resistance is not below 5 ohms repair the open sensor signal circuit.
  6. The condition required to set the code is not present. Using the wiring diagram as a guide, inspect the wiring and connectors. See AIR CONDITIONING in appropriate SYSTEM WIRING DIAGRAM article. If any problems were found, repair as necessary. If no problems were found, refer to Inactive Trouble Code Information. See «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition).

A/C PRESSURE SENSOR VOLTS TOO LOW (DTC 33)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Scheme 7

Scheme 7: A/C PRESSURE SENSOR VOLTS TOO LOW (DTC 33)
  1. With the DRB, read the A/C pressure sensor voltage. If the A/C pressure sensor voltage is below 0.2 volt, go to step 3. If the A/C pressure sensor voltage is not below 0.2 volt go to next step.
  2. Using the wiring diagram as a guide and wiggle A/C pressure sensor connector and harness. See AIR CONDITIONING in appropriate SYSTEM WIRING DIAGRAM article. Monitor the DRB display. If there is any change in A/C pressure sensor voltage, repair the harness or connector that caused the voltage change. If there was not any change in A/C pressure sensor voltage, go to step 7.
  3. Disconnect the A/C pressure sensor connector. (Scheme 2) With the DRB in voltmeter mode, probe the 5-volt supply circuit. (Scheme 7) If the A/C pressure sensor 5-volt supply circuit is not above 4.9 volts, repair the open 5-volt supply circuit. If the A/C pressure sensor 5-volt supply circuit is above 4.9 volts, go to next step.
  4. Ensure that the A/C pressure sensor connector is still disconnected. With the DRB, read the A/C pressure sensor voltage. If the A/C pressure sensor voltage is above 4.5 volts, replace the A/C pressure sensor. If the A/C pressure sensor voltage is not above 4.5 volts, go to next step.
  5. Turn ignition off. Disconnect the PCM. (Scheme 5) With the DRB in ohmmeter mode, probe the A/C pressure sensor signal circuit. (Scheme 7) If the resistance is below 5.0 ohms, repair the sensor signal circuit for a short to ground. If the resistance is not below 5.0 ohms, go to next step.
  6. Using an ohmmeter, test the resistance between the A/C pressure sensor signal circuit and the sensor ground circuits. (Scheme 7) If the resistance is below 5.0 ohms, repair the sensor signal circuit shorted to the sensor ground circuit. If the resistance is not below 5.0 ohms, replace the PCM.
  7. The condition required to set the code is not present. Using the wiring diagram as a guide, inspect the wiring and connectors. See AIR CONDITIONING in appropriate SYSTEM WIRING DIAGRAM article. If any problems were found, repair as necessary. If no problems were found, refer to Inactive Trouble Code Information. See «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition).

FLEX FUEL SENSOR VOLTS TOO HIGH/LOW (DTC 64)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read flex fuel sensor voltage. If voltage is more than 4.5 volts, go to step 6). If voltage is less than 4.5 volts, go to next step.
  2. If voltage is less than 0.2 volt, go to step 9). If voltage is more than 0.2 volt, wiggle flex fuel sensor connector and harness while observing scan tool display. Flex fuel sensor is located in trunk behind trunk liner on rear passenger seat lower crossmember. If flex fuel sensor voltage changes when flex fuel sensor connector and harness are wiggled, repair harness or connector that caused the voltage change. If flex fuel sensor voltage does not change when flex fuel sensor connector and harness are wiggled, go to next step.
  3. At this time, the condition required to set the trouble code is not present. FLEX FUEL SENSOR VOLTS TOO HIGH trouble code sets if flex fuel sensor output voltage is more than 4.5 volts. Possible causes are: flex fuel sensor signal wire open, flex fuel sensor failure, flex fuel sensor ground circuit open. Go to next step.
  4. FLEX FUEL SENSOR VOLTS TOO LOW trouble code sets if flex fuel sensor signal output voltage is less than 0.5 volt. Possible causes are: flex fuel sensor short to ground, flex fuel sensor failure, or powertrain control module failure. Go to next step.
  5. Inspect flex fuel sensor wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  6. If voltage is more than 4.5 volts in step 1), disconnect flex fuel sensor connector. Connect a jumper wire between flex fuel sensor connector terminals No. 1 (Yellow/White wire) and No. 2 (Black/Light Blue wire). Using scan tool, read flex fuel sensor voltage. If voltage is less than one volt, replace flex fuel sensor. If voltage is more than one volt, move jumper wire from flex fuel sensor connector terminal No. 2 (Black/Light Blue wire) to chassis ground. Go to next step.
  7. Using scan tool, read flex fuel sensor voltage. If voltage is less than one volt, repair open Black/Light Blue wire. If voltage is more than one volt, go to next step.
  8. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of flex fuel sensor connector terminal No. 1 (Yellow/White wire). If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Yellow/White wire.
  9. Disconnect flex fuel sensor connector. Flex fuel sensor is located in trunk behind trunk liner on rear passenger seat lower crossmember. Using scan tool, read flex fuel sensor voltage. If voltage is more than one volt, replace flex fuel sensor. If voltage is less than one volt, go to next step.
  10. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance between flex fuel sensor connector terminals No. 1 (Yellow/White wire) and No. 2 (Black/Light Blue wire). If resistance is less than 5 ohms, repair Yellow/White wire shorted to Black/Light Blue wire. If resistance is more than 5 ohms, go to next step.
  11. Using scan tool in ohmmeter mode, check resistance of flex fuel sensor connector terminal No. 1 (Yellow/White wire). If resistance is more than 5 ohms, replace PCM. If resistance is less than 5 ohms, repair short to ground in Yellow/White wire.

LOSS OF FLEX FUEL CALIBRATION SIGNAL (DTC 64)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Flex fuel sensor sends out a calibration signal for 1.5 seconds after ignition is turned on.

  1. Using scan tool, read flex fuel sensor voltage during 1.5 second interval after ignition is turned on. If voltage is not 4.28-4.63 volts, go to step 5). If voltage is 4.28-4.63 volts, go to next step.
  2. Wiggle flex fuel sensor connector and harness while observing scan tool display. Flex fuel sensor is located in trunk behind trunk liner on rear passenger seat lower crossmember. If flex fuel sensor voltage changes when flex fuel sensor connector and harness are wiggled, repair harness or connector that caused the voltage change. If flex fuel sensor voltage does not change when flex fuel sensor connector and harness are wiggled, go to next step.
  3. At this time, the condition required to set the trouble code is not present. LOSS OF FLEX FUEL CALIBRATION SIGNAL trouble code sets if flex fuel sensor output voltage is not 4.28-4.63 volts for 1.5 seconds after ignition is turned on. Possible causes are: open flex fuel sensor connector (Orange wire) flex fuel sensor failure or powertrain control module failure. Go to next step.
  4. Inspect flex fuel sensor wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Go to «TEST NTC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .
  5. Disconnect flex fuel sensor connector. Using scan tool in voltmeter mode, check voltage on flex fuel sensor connector terminal No. 3 (Orange wire). If voltage is more than 7 volts, replace flex fuel sensor. If voltage is less than 7 volts, repair open Orange wire.

KNOCK SENSOR #1 CIRCUIT (DTC 16)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Test drive vehicle (knock sensor trouble code will only set while vehicle is decelerating). If knock sensor trouble code returns, go to step 5). If knock sensor trouble code does not return, go to next step.
  2. Wiggle knock sensor wiring harness between knock sensor and Powertrain Control Module (PCM). If knock sensor trouble code returns, repair harness between components where wiggling caused trouble code to return. If knock sensor trouble code did not return, go to next step.
  3. At this time, the condition required to set trouble code is not present. KNOCK SENSOR #1 CIRCUIT trouble code sets if knock sensor output falls below a minimum value during deceleration. Knock sensor trouble code also sets if knock sensor output is more than 5 volts. Possible causes are: knock sensor output wire open, knock sensor output wire shorted to ground or voltage, or knock sensor failure. Go to next step.
  4. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. If knock sensor trouble code returns in step 1), turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Disconnect No. 1 (left) knock sensor connector (Black/Light Green wire) at knock sensor common connector. Go to next step.
  6. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 42 (Black/Light Green wire). If resistance is less than 5 ohms, repair short to ground in Black/Light Green wire. If resistance is more than 5 ohms, go to next step.
  7. Turn ignition on (engine off). Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 42 (Black/Light Green wire). If voltage is more than 5 volts, repair short to voltage in Black/Light Green wire. If voltage is less than 5 volts, go to next step.
  8. Turn ignition off. Reconnect knock sensor common connector. Using an external ohmmeter, check resistance of Black/Light Green wire between No. 1 (left) knock sensor connector and PCM connector terminal No. 42. If resistance is less than 5 ohms, replace No. 1 (left) knock sensor. If resistance is more than 5 ohms, repair open Black/Light Green wire.

KNOCK SENSOR #2 CIRCUIT (DTC 16)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Test drive vehicle (knock sensor trouble code will only set while vehicle is decelerating). If knock sensor trouble code returns, go to step 5). If knock sensor trouble code does not return, go to next step.
  2. Wiggle knock sensor wiring harness between knock sensor and Powertrain Control Module (PCM). If knock sensor trouble code returns, repair harness between components where wiggling caused trouble code to return. If knock sensor trouble code did not return, go to next step.
  3. At this time, the condition required to set trouble code is not present. KNOCK SENSOR #2 CIRCUIT trouble code sets if knock sensor output falls below a minimum value during deceleration. Knock sensor trouble code also sets if knock sensor output is more than 5 volts. Possible causes are: knock sensor output wire open, knock sensor output wire shorted to ground or voltage, or knock sensor failure.
  4. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. If knock sensor trouble code returns in step 1), turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Disconnect No. 2 (right) knock sensor connector (Gray/Black wire) at knock sensor common connector. Go to next step.
  6. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 10 (Gray/Black wire). If resistance is less than 5 ohms, repair short to ground in Gray/Black wire. If resistance is more than 5 ohms, go to next step.
  7. Turn ignition on. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 10 (Gray/Black wire). If voltage is more than 5 volts, repair short to voltage in Gray/Black wire. If voltage is less than 5 volts, go to next step.
  8. Using an external ohmmeter, check resistance of Gray/Black wire between No. 2 (right) knock sensor connector and PCM connector terminal No. 10. If resistance is less than 5 ohms, replace No. 2 (right) knock sensor. If resistance is more than 5 ohms, repair open Gray/Black wire.

NO VEHICLE SPEED SENSOR SIGNAL (DTC 15)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

WARNINGKeep hands and feet clear of rotating wheels.
  1. Raise and support vehicle under lower control arms, allowing wheels to spin free. Start engine. Using scan tool, read Vehicle Speed Sensor (VSS) MPH. Place transmission in any forward gear. If scan tool does not display more than 0 MPH, go to step 4). If scan tool displays more than 0 MPH, go to next step.
  2. At this time, the condition required to set trouble code is not present. VEHICLE SPEED SENSOR (VSS) SIGNAL trouble code sets when Powertrain Control Module (PCM) does not see a speed signal under road load conditions. Possible causes are: open or shorted VSS wire, no VSS from Transmission Control Module (TCM), faulty TCM output speed circuit, failed PCM, or failed TCM.
  3. Inspect wiring and connectors. Repair wiring and connectors as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If scan tool does not display more than 0 MPH in step 1), use scan tool to read Electronic Automatic Transmission (EATX) trouble codes. If any EATX trouble codes (Trouble Codes 50-58) are present, see the TRANSMISSION SERVICING article. If no EATX trouble codes are present, go to next step.
  5. Turn ignition off. Disconnect Transmission Control Module (TCM) connector. TCM is located in engine compartment between left front fender and battery. Turn ignition on. Using scan tool in voltmeter mode, check voltage on TCM connector terminal No. 58 (White/Orange wire). If voltage is more than 4 volts, go to step 9). If voltage is less than 4 volts, go to next step.
  6. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. If vehicle is equipped with Speed Proportional Steering (SPS), go to TEST TC-27B. If vehicle is not equipped with SPS, go to next step.
  7. Using an external ohmmeter, check resistance of White/Orange wire between PCM connector terminal No. 47 and TCM connector terminal No. 58. If resistance is more than 5 ohms, repair open White/Orange wire. If resistance is less than 5 ohms, go to next step.
  8. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 47 (White/Orange wire). If resistance is less than 5 ohms, repair short to ground in White/Orange wire. If resistance is more than 5 ohms, replace PCM.
  9. If voltage is more than 4 volts in step 6), read Vehicle Speed Sensor (VSS) MPH using scan tool. Connect one end of a jumper wire to TCM connector terminal No. 58 (White/Orange wire). While observing scan tool display, connect other end of jumper wire to chassis ground. If scan tool displays vehicle speed more than 0 MPH, replace TCM. If scan tool does not display vehicle speed more than 0 MPH, go to next step.
  10. Turn ignition off. Disconnect PCM connector. Using an external ohmmeter, check resistance of White/Orange wire between PCM connector terminal No. 47 and TCM connector terminal No. 58. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open White/Orange wire.

NO VEHICLE SPEED SENSOR SIGNAL

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool in ohmmeter mode, check resistance of Powertrain Control Module (PCM) connector terminal No. 47 (White/Orange wire). PCM is located under air cleaner. If resistance is more than 5 ohms, go to step 3). If resistance is less than 5 ohms, go to next step.
  2. Disconnect Speed Proportional Steering (SPS) Module. SPS module is located on end of steering gear. Check resistance of PCM connector terminal No. 47 (White/Orange wire). If resistance is more than 5 ohms, replace SPS module. If resistance is less than 5 ohms, repair short to ground in White/Orange wire.
  3. If resistance is more than 5 ohms in step 1), use an external ohmmeter to check resistance of White/Orange wire between Powertrain Control Module (PCM) connector terminal No. 47 and Transmission Control Module (TCM) connector terminal No. 58. TCM is located in engine compartment between left front fender and battery. If resistance is more than 5 ohms, repair open White/Orange wire. If resistance is less than 5 ohms, replace PCM.

IDLE AIR CONTROL MOTOR CIRCUITS (DTC 25)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Using scan tool, actuate Idle Air Control (IAC) motor. If IAC motor trouble code returns, go to step 4). If IAC motor trouble code does not return, go to next step.
  2. At this time, the condition required to set trouble code is not present. IDLE AIR CONTROL MOTOR CIRCUITS trouble code sets if any of the 4 IAC motor connector wires are shorted to ground or to 12 volts. Open wires will not set this trouble code. Possible causes are: harness shorted to ground, harness shorted to 12 volts, or IAC motor shorted internally.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If IAC motor trouble code returns in step 1), turn ignition off. Disconnect and inspect IAC motor connector. If any terminal is damaged, pushed out or miswired, repair IAC motor connector as necessary. If IAC motor connector is okay, go to next step.
  5. Turn ignition on. Using scan tool, erase trouble codes. Using scan tool, actuate IAC motor. If IAC motor trouble code does not return, replace IAC motor. If IAC motor trouble code returns, go to next step. NOTE: Voltage may switch or remain constant during steps 6)-9).
  6. Using scan tool in voltmeter mode, check voltage on IAC motor connector terminal No. 1 wire (Gray/Red wire). If voltage is not more than 10 volts at any time, go to TEST TC-28B. If voltage is more than 10 volts at any time, go to next step.
  7. Check voltage on IAC motor connector terminal No. 2 (Yellow/Black wire). If voltage is not more than 10 volts at any time, go to «TEST TC-28C»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than 10 volts at any time, go to next step.
  8. Check voltage on IAC motor connector terminal No. 3 (Brown/White wire). If voltage is not more than 10 volts at any time, go to «TEST TC-28D»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than 10 volts at any time, go to next step.
  9. Check voltage on IAC motor connector terminal No. 4 (Violet/Black wire). If voltage is not more than 10 volts at any time, go to «TEST TC-28E»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than 10 volts at any time, go to next step.
  10. Turn ignition off. Disconnect and inspect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. If any terminal is damaged, pushed out or miswired, repair as necessary. If PCM connector is okay, go to next step.
  11. Using an external ohmmeter, check resistance between IAC motor connector terminal No. 1 (Gray/Red wire) and (in turn) terminals No. 2 (Yellow/Black wire), No. 3 (Brown/White wire) and No. 4 (Violet/Black wire). If resistance is less than 5 ohms between any circuit(s), repair circuit(s) shorted together. If resistance is more than 5 ohms on all circuits, go to next step.
  12. Using an external ohmmeter, check resistance between IAC motor connector terminal No. 2 (Yellow/Black wire) and (in turn) terminals No. 3 (Brown/White wire) and No. 4 (Violet/Black wire). If resistance is less than 5 ohms between any circuit(s), repair circuit(s) shorted together. If resistance is more than 5 ohms on all circuits, go to next step.
  13. Using an external ohmmeter, check resistance between IAC motor connector terminals No. 3 (Brown/White wire) and No. 4 (Violet/Black wire). If resistance is less than 5 ohms, repair circuit shorted together. If resistance is more than 5 ohms, replace PCM.

IDLE AIR CONTROL MOTOR CIRCUITS

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Turn ignition off. Disconnect and inspect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. If any terminals are damaged, pushed out or miswired, repair as necessary. If PCM connector is okay, go to next step.
  2. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 39 (Gray/Red wire). If resistance is less than 5 ohms, repair short to ground in Gray/Red wire. If resistance is more than 5 ohms, replace PCM.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Turn ignition off. Disconnect and inspect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. If any terminals are damaged, pushed out or miswired, repair as necessary. If PCM connector is okay, go to next step.
  2. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 60 (Yellow/Black wire). If resistance is less than 5 ohms, repair short to ground in Yellow/Black wire. If resistance is more than 5 ohms, replace PCM.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Turn ignition off. Disconnect and inspect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. If any terminals are damaged, pushed out or miswired, repair as necessary. If PCM connector is okay, go to next step.
  2. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 40 (Brown/White wire). If resistance is less than 5 ohms, repair short to ground in Brown/White wire. If resistance is more than 5 ohms, replace PCM.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Turn ignition off. Disconnect and inspect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. If any terminals are damaged, pushed out or miswired, repair as necessary. If PCM connector is okay, go to next step.
  2. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 59 (Violet/Black wire). If resistance is less than 5 ohms, repair short to ground in Violet/Black wire. If resistance is more than 5 ohms, replace PCM.

INJECTOR CONTROL CIRCUITS (DTC 27)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Attempt to start engine. If necessary, crank engine for at least 10 seconds. Using scan tool, read trouble codes. Allow engine to idle for at least 20 seconds. If scan tool displays any injector control circuit codes, see INJECTOR CONTROL CIRCUIT CODES table and perform corresponding test. If scan tool does not display any injector control circuit codes, go to next step. INJECTOR CONTROL CIRCUIT CODES Scan Tool Display 3.5L Engine Test No. CONTROL CIRCUIT INJECTOR NO. 1 «TEST TC-29D»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) INJECTOR NO. 2 «TEST TC-30C»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) INJECTOR NO. 3 «TEST TC-31C»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) INJECTOR NO. 4 «TEST TC-32C»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) INJECTOR NO. 5 «TEST TC-33C»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) INJECTOR NO. 6 «TEST TC-34C»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l)
  2. At this time, the condition required to set trouble code is not present. INJECTOR CONTROL CIRCUIT trouble code sets when Powertrain Control Module (PCM) does not detect injector turn off edge when expected. Possible causes are: open or shorted injector control circuit, open power supply, open injector, or failed driver in PCM.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, start engine. Wiggle wiring harness and connectors from injector to PCM. If engine misses or stalls when wiring harness and connectors are wiggled, repair area where wiggling caused problem to appear. If engine does not miss or stall when wiring harness and connectors are wiggled, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.

INJECTOR #1 CONTROL CIRCUIT

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

Scheme 8

Scheme 8: INJECTOR #1 CONTROL CIRCUIT
  1. Turn ignition off. Disconnect junction block connectors No. 1 and 3. Junction block is located next to right shock tower. (Scheme 8) Go to next step. (Scheme 8): Identifying Junction Block Connectors
  2. Using an external ohmmeter, check resistance between junction block No. 1 (White/Dark Blue wire) and junction block No. 3 (Dark Green/Orange wire). If resistance is not 10-15 ohms, go to TEST TC-29C. If resistance is 10-15 ohms, go to next step.
  3. Move external ohmmeter lead from junction block No. 3 (Dark Green/Orange wire) to chassis ground. If resistance is less than 5 ohms, repair short to ground in White/Dark Blue wire. If resistance is more than 5 ohms, go to next step.
  4. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Using scan tool in voltmeter mode, check voltage on junction block connector No. 3 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 16 (White/Dark Blue wire). If resistance is less than 5 ohms, repair short to ground in White/Dark Blue wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of White/Dark Blue wire between junction block No. 1 and PCM connector terminal No. 16. If resistance is more than 5 ohms, repair open White/Dark Blue wire. If resistance is less than 5 ohms, replace PCM.

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

Note. It may be necessary to remove intake plenum in the following steps.

  1. Reconnect junction block connector No. 3. Disconnect injector No. 1 connector. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Go to next step.
  2. Using scan tool in voltmeter mode check voltage on injector No. 1 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  3. Turn ignition off. Using an external ohmmeter, check resistance of White/Dark Blue wire between junction block No. 1 and injector No. 1 connector. If resistance is more than 5 ohms, repair open White/Dark Blue wire. If resistance is less than 5 ohms, replace injector.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Disconnect and inspect injector No. 1 connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  2. Using an external ohmmeter, check resistance across injector terminals. If resistance is not 10-15 ohms, replace injector. If resistance is 10-15 ohms, go to next step.
  3. Turn ignition on. Using scan tool, actuate injector No. 1. Using scan tool in voltmeter mode, check voltage on injector No. 1 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  4. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of White/Dark Blue wire between injector No. 1 connector terminal No. 1 and PCM connector terminal No. 16. If resistance is more than 5 ohms, repair open White/Dark Blue wire. If resistance is less than 5 ohms, go to next step.
  5. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 16 (White/Dark Blue wire). If resistance is less than 5 ohms, repair short to ground in White/Dark Blue wire. If resistance is more than 5 ohms, replace PCM.

INJECTOR #2 CONTROL CIRCUIT (DTC 27)

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

  1. Turn ignition off. Disconnect junction block connectors No. 1 and 3. Junction block is located next to right shock tower. (Scheme 8) Go to next step.
  2. Using an external ohmmeter, check resistance between junction block No. 1 (Tan wire) and junction block No. 3 (Dark Green/Orange wire). If resistance is not 10-15 ohms, go to TEST TC-30B. If resistance is 10-15 ohms, go to next step.
  3. Move external ohmmeter lead from junction block No. 3 (Dark Green/Orange wire) to chassis ground. If resistance is less than 5 ohms, repair short to ground in Tan wire. If resistance is more than 5 ohms, go to next step.
  4. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Using scan tool in voltmeter mode, check voltage on junction block connector No. 3 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 15 (Tan wire). If resistance is less than 5 ohms, repair short to ground in Tan wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of Tan wire between junction block connector No. 1 and PCM connector terminal No. 15. If resistance is more than 5 ohms, repair open Tan wire. If resistance is less than 5 ohms, replace PCM.

INJECTOR #2 CONTROL CIRCUIT

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

Note. It may be necessary to remove intake plenum in the following steps.

  1. Reconnect junction block connector No. 3. Disconnect injector No. 2 connector. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Go to next step.
  2. Using scan tool in voltmeter mode check voltage on injector No. 2 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  3. Turn ignition off. Using an external ohmmeter, check resistance of Tan wire between junction block No. 1 and injector No. 2 connector. If resistance is more than 5 ohms, repair open Tan wire. If resistance is less than 5 ohms, replace injector.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Disconnect and inspect injector No. 2 connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  2. Using an external ohmmeter, check resistance across injector terminals. If resistance is not 10-15 ohms, replace injector. If resistance is 10-15 ohms, go to next step.
  3. Turn ignition on. Using scan tool, actuate injector No. 2. Using scan tool in voltmeter mode, check voltage on injector No. 2 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  4. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Tan wire between injector No. 2 connector terminal No. 1 and PCM connector terminal No. 15. If resistance is more than 5 ohms, repair open Tan wire. If resistance is less than 5 ohms, go to next step.
  5. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 15 (Tan wire). If resistance is less than 5 ohms, repair short to ground in Tan wire. If resistance is more than 5 ohms, replace PCM.

INJECTOR #3 CONTROL CIRCUIT (DTC 27)

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

  1. Turn ignition off. Disconnect junction block connectors No. 1 and 3. Junction block is located next to right shock tower. (Scheme 8) Go to next step.
  2. Using an external ohmmeter, check resistance between junction block No. 1 (Yellow/White wire) and junction block No. 3 (Dark Green/Orange wire). If resistance is not 10-15 ohms, go to TEST TC-31B. If resistance is 10-15 ohms, go to next step.
  3. Move external ohmmeter lead from junction block No. 3 (Dark Green/Orange wire) to chassis ground. If resistance is less than 5 ohms, repair short to ground in Yellow/White wire. If resistance is more than 5 ohms, go to next step.
  4. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Using scan tool in voltmeter mode, check voltage on junction block connector No. 3 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 14 (Yellow/White wire). If resistance is less than 5 ohms, repair short to ground in Yellow/White wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of Yellow/White wire between junction block connector No. 1 and PCM connector terminal No. 14. If resistance is more than 5 ohms, repair open Yellow/White wire. If resistance is less than 5 ohms, replace PCM.

INJECTOR #3 CONTROL CIRCUIT

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

Note. It may be necessary to remove intake plenum in the following steps.

  1. Reconnect junction block connector No. 3. Disconnect injector No. 3 connector. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Go to next step.
  2. Using scan tool in voltmeter mode check voltage on injector No. 3 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  3. Turn ignition off. Using an external ohmmeter, check resistance of Yellow/White wire between junction block No. 1 and injector No. 3 connector. If resistance is more than 5 ohms, repair open Yellow/White wire. If resistance is less than 5 ohms, replace injector.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Disconnect and inspect injector No. 3 connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  2. Using an external ohmmeter, check resistance across injector terminals. If resistance is not 10-15 ohms, replace injector. If resistance is 10-15 ohms, go to next step.
  3. Turn ignition on. Using scan tool, actuate injector No. 3. Using scan tool in voltmeter mode, check voltage on injector No. 3 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  4. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Yellow/White wire between injector No. 3 connector terminal No. 1 and PCM connector terminal No. 14. If resistance is more than 5 ohms, repair open Yellow/White wire. If resistance is less than 5 ohms, go to next step.
  5. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 14 (Yellow/White wire). If resistance is less than 5 ohms, repair short to ground in Yellow/White wire. If resistance is more than 5 ohms, replace PCM.

INJECTOR #4 CONTROL CIRCUIT (DTC 27)

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

  1. Turn ignition off. Disconnect junction block connectors No. 1 and 3. Junction block is located next to right shock tower. (Scheme 8) Go to next step.
  2. Using an external ohmmeter, check resistance between junction block No. 1 (Light Blue/Brown wire) and junction block No. 3 (Dark Green/Orange wire). If resistance is not 10-15 ohms, go to TEST TC-32B. If resistance is 10-15 ohms, go to next step.
  3. Move external ohmmeter lead from junction block No. 3 (Dark Green/Orange wire) to chassis ground. If resistance is less than 5 ohms, repair short to ground in Light Blue/Brown wire. If resistance is more than 5 ohms, go to next step.
  4. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Using scan tool in voltmeter mode, check voltage on junction block connector No. 3 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 13 (Light Blue/Brown wire). If resistance is less than 5 ohms, repair short to ground in Light Blue/Brown wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of Light Blue/Brown wire between junction block connector No. 1 and PCM connector terminal No. 13. If resistance is more than 5 ohms, repair open Light Blue/Brown wire. If resistance is less than 5 ohms, replace PCM.

INJECTOR #4 CONTROL CIRCUIT

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

Note. It may be necessary to remove intake plenum in the following steps.

  1. Reconnect junction block connector No. 3. Disconnect injector No. 4 connector. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Go to next step.
  2. Using scan tool in voltmeter mode check voltage on injector No. 4 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  3. Turn ignition off. Using an external ohmmeter, check resistance of Light Blue/Brown wire between junction block No. 1 and injector No. 4 connector. If resistance is more than 5 ohms, repair open Light Blue/Brown wire. If resistance is less than 5 ohms, replace injector.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Disconnect and inspect injector No. 4 connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  2. Using an external ohmmeter, check resistance across injector terminals. If resistance is not 10-15 ohms, replace injector. If resistance is 10-15 ohms, go to next step.
  3. Turn ignition on. Using scan tool, actuate injector No. 4. Using scan tool in voltmeter mode, check voltage on injector No. 4 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  4. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Light Blue/Brown wire between injector No. 4 connector terminal No. 1 and PCM connector terminal No. 13. If resistance is more than 5 ohms, repair open Light Blue/Brown wire. If resistance is less than 5 ohms, go to next step.
  5. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 13 (Light Blue/Brown wire). If resistance is less than 5 ohms, repair short to ground in Light Blue/Brown wire. If resistance is more than 5 ohms, replace PCM.

INJECTOR #5 CONTROL CIRCUIT (DTC 27)

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

  1. Turn ignition off. Disconnect junction block connectors No. 1 and 3. Junction block is located next to right shock tower. (Scheme 8) Go to next step.
  2. Using an external ohmmeter, check resistance between junction block No. 1 (Brown/Red wire) and junction block No. 3 (Dark Green/Orange wire). If resistance is not 10-15 ohms, go to TEST TC-33B. If resistance is 10-15 ohms, go to next step.
  3. Move external ohmmeter lead from junction block No. 3 (Dark Green/Orange wire) to chassis ground. If resistance is less than 5 ohms, repair short to ground in Brown/Red wire. If resistance is more than 5 ohms, go to next step.
  4. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Using scan tool in voltmeter mode, check voltage on junction block connector No. 3 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 38 (Brown/Red wire). If resistance is less than 5 ohms, repair short to ground in Brown/Red wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of Brown/Red wire between junction block connector No. 1 and PCM connector terminal No. 38. If resistance is more than 5 ohms, repair open Brown/Red wire. If resistance is less than 5 ohms, replace PCM.

INJECTOR #5 CONTROL CIRCUIT

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

Note. It may be necessary to remove intake plenum in the following steps.

  1. Reconnect junction block connector No. 3. Disconnect injector No. 5 connector. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Go to next step.
  2. Using scan tool in voltmeter mode check voltage on injector No. 5 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  3. Turn ignition off. Using an external ohmmeter, check resistance of Brown/Red wire between junction block No. 1 and injector No. 5 connector. If resistance is more than 5 ohms, repair open Brown/Red wire. If resistance is less than 5 ohms, replace injector.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Disconnect and inspect injector No. 5 connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  2. Using an external ohmmeter, check resistance across injector terminals. If resistance is not 10-15 ohms, replace injector. If resistance is 10-15 ohms, go to next step.
  3. Turn ignition on. Using scan tool, actuate injector No. 5. Using scan tool in voltmeter mode, check voltage on injector No. 5 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  4. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Brown/Red wire between injector No. 5 connector terminal No. 1 and PCM connector terminal No. 38. If resistance is more than 5 ohms, repair open Brown/Red wire. If resistance is less than 5 ohms, go to next step.
  5. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 38 (Brown/Red wire). If resistance is less than 5 ohms, repair short to ground in Brown/Red wire. If resistance is more than 5 ohms, replace PCM.

INJECTOR #6 CONTROL CIRCUIT (DTC 27)

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

  1. Turn ignition off. Disconnect junction block connectors No. 1 and 3. Junction block is located next to right shock tower. (Scheme 8) Go to next step.
  2. Using an external ohmmeter, check resistance between junction block No. 1 (Brown/Black wire) and junction block No. 3 (Dark Green/Orange wire). If resistance is not 10-15 ohms, go to TEST TC-34B. If resistance is 10-15 ohms, go to next step.
  3. Move external ohmmeter lead from junction block No. 3 (Dark Green/Orange wire) to chassis ground. If resistance is less than 5 ohms, repair short to ground in Brown/Black wire. If resistance is more than 5 ohms, go to next step.
  4. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Using scan tool in voltmeter mode, check voltage on junction block connector No. 3 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 58 (Brown/Black wire). If resistance is less than 5 ohms, repair short to ground in Brown/Black wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of Brown/Black wire between junction block connector No. 1 and PCM connector terminal No. 58. If resistance is more than 5 ohms, repair open Brown/Black wire. If resistance is less than 5 ohms, replace PCM.

INJECTOR #6 CONTROL CIRCUIT

Note. When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested. (Scheme 8) For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2.

Note. It may be necessary to remove intake plenum in the following steps.

  1. Reconnect junction block connector No. 3. Disconnect injector No. 6 connector. Turn ignition on. Using scan tool, actuate Auto Shutdown (ASD) relay. Go to next step.
  2. Using scan tool in voltmeter mode check voltage on injector No. 6 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  3. Turn ignition off. Using an external ohmmeter, check resistance of Brown/Black wire between junction block No. 1 and injector No. 6 connector. If resistance is more than 5 ohms, repair open Brown/Black wire. If resistance is less than 5 ohms, replace injector.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Disconnect and inspect injector No. 6 connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  2. Using an external ohmmeter, check resistance across injector terminals. If resistance is not 10-15 ohms, replace injector. If resistance is 10-15 ohms, go to next step.
  3. Turn ignition on. Using scan tool, actuate injector No. 6. Using scan tool in voltmeter mode, check voltage on injector No. 6 connector terminal No. 2 (Dark Green/Orange wire). If voltage is less than 10 volts, repair open Dark Green/Orange wire. If voltage is more than 10 volts, go to next step.
  4. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Brown/Black wire between injector No. 6 connector terminal No. 1 and PCM connector terminal No. 58. If resistance is more than 5 ohms, repair open Brown/Black wire. If resistance is less than 5 ohms, go to next step.
  5. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 58 (Brown/Black wire). If resistance is less than 5 ohms, repair short to ground in Brown/Black wire. If resistance is more than 5 ohms, replace PCM.

IGNITION COIL PRIMARY CIRCUITS (DTC 43)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Attempt to start engine. If necessary, crank engine for at least 10 seconds. Read trouble codes. If scan tool displays any IGNITION COIL PRIMARY CIRCUIT trouble codes, see IGNITION COIL PRIMARY CIRCUIT CODES table and perform corresponding test. If scan tool does not display any injector control circuit codes, go to next step. IGNITION COIL PRIMARY CIRCUIT CODES Scan Tool Display Test No. IGNITION COIL #1 PRIMARY CIRCUIT «TEST TC-35B»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) IGNITION COIL #2 PRIMARY CIRCUIT «TEST TC-36A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) IGNITION COIL #3 PRIMARY CIRCUIT «TEST TC-37A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l)
  2. At this time, the condition required to set trouble code is not present. IGNITION COIL PRIMARY CIRCUIT trouble code sets when Powertrain Control Module (PCM) does not see peak current reached. Possible causes are: open or shorted ignition coil driver control circuit, open ignition coil primary circuit, open power supply, or failed PCM. Go to next step.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, start engine. Wiggle wiring harness from Direct Ignition System (DIS) coil to PCM. If engine misses or stalls, repair wiring where wiggling caused problem to appear. If engine does not miss or stall, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.

IGNITION COIL #1 PRIMARY CIRCUIT

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. If scan tool displays IGNITION COIL #1 PRIMARY CIRCUIT in «TEST TC-35A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) and ASD RELAY CONTROL CIRCUIT trouble code is also present, go to «TEST TC-44A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If ASD RELAY CONTROL CIRCUIT trouble code is not present, go to next step.
  2. Turn ignition off. Disconnect and inspect ignition coil connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  3. Turn ignition on. Using scan tool, actuate ignition coil No. 1. Using scan tool in voltmeter mode, check voltage on ignition coil connector terminal No. 4 (Dark Green/Orange wire). If voltage is less than 10 volts, go to «TEST TC-37B»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than 10 volts, go to next step.
  4. Using an external ohmmeter, check resistance between ignition coil terminals No. 2 (Black wire) and No. 4 (Dark Green/Orange wire). If resistance is more than 2 ohms, replace ignition coil. If resistance is less than 2 ohms, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 19 (Black wire). If resistance is less than 5 ohms, repair short to ground in Black wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of Black wire between PCM connector terminal No. 19 and ignition coil connector terminal No. 2. If resistance is more than 5 ohms, repair open Black wire. If resistance is less than 5 ohms, replace PCM.

IGNITION COIL #2 PRIMARY CIRCUIT (DTC 43)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. If scan tool displays IGNITION COIL #2 PRIMARY CIRCUIT in «TEST TC-35A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) and ASD RELAY CONTROL CIRCUIT trouble code is also present, go to «TEST TC-44A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If ASD RELAY CONTROL CIRCUIT trouble code is not present, go to next step.
  2. Turn ignition off. Disconnect and inspect ignition coil connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  3. Turn ignition on. Using scan tool, actuate ignition coil No. 2. Using scan tool in voltmeter mode, check voltage on ignition coil connector terminal No. 4 (Dark Green/Orange wire). If voltage is less than 10 volts, go to «TEST TC-37B»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than 10 volts, go to next step.
  4. Using an external ohmmeter, check resistance between ignition coil terminals No. 3 (White wire) and No. 4 (Dark Green/Orange wire). If resistance is more than 2 ohms, replace ignition coil. If resistance is less than 2 ohms, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 17 (White wire). If resistance is less than 5 ohms, repair short to ground in White wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of White wire between PCM connector terminal No. 17 and ignition coil connector terminal No. 3. If resistance is more than 5 ohms, repair open White wire. If resistance is less than 5 ohms, replace PCM.

IGNITION COIL #3 PRIMARY CIRCUIT (DTC 43)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. If scan tool displays IGNITION COIL #3 PRIMARY CIRCUIT in «TEST TC-35A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) and ASD RELAY CONTROL CIRCUIT trouble code is also present, go to «TEST TC-44A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If ASD RELAY CONTROL CIRCUIT trouble code is not present, go to next step.
  2. Turn ignition off. Disconnect and inspect ignition coil connector. If any terminal is damaged, pushed out or miswired, repair as necessary. If connector is okay, go to next step.
  3. Turn ignition on. Using scan tool, actuate ignition coil No. 3. Using scan tool in voltmeter mode, check voltage on ignition coil connector terminal No. 4 (Dark Green/Orange wire). If voltage is less than 10 volts, go to TEST TC-37B. If voltage is more than 10 volts, go to next step.
  4. Using an external ohmmeter, check resistance between ignition coil terminals No. 1 (Red wire) and No. 4 (Dark Green/Orange wire). If resistance is more than 2 ohms, replace ignition coil. If resistance is less than 2 ohms, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 18 (Red/Yellow wire). If resistance is less than 5 ohms, repair short to ground in Red/Yellow wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of Red/Yellow wire between PCM connector terminal No. 18 and ignition coil connector terminal No. 1. If resistance is more than 5 ohms, repair open Red/Yellow wire. If resistance is less than 5 ohms, replace PCM.

IGNITION COIL PRIMARY CIRCUITS

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Turn ignition off. Disconnect Auto Shutdown (ASD) relay. Using an external ohmmeter, check resistance of Dark Green/Orange wire between ASD relay connector terminal "D" and ignition coil connector terminal No. 4. If resistance is more than 5 ohms, repair open Dark Green/Orange wire. If resistance is less than 5 ohms, go to next step.
  2. Turn ignition on. Using scan tool in voltmeter mode, check voltage on ASD relay connector terminal "B" (Red/White wire). If voltage is less than 10 volts, repair open Red/White wire. If voltage is more than 10 volts, go to next step.
  3. Check voltage ASD relay connector terminal "A" (Dark Blue/White wire). If voltage is less than 10 volts, repair open Dark Blue/White wire. If voltage is more than 10 volts, go to next step.
  4. Turn ignition off. Disconnect fuel pump relay. Using an external ohmmeter, check resistance of Dark Blue/Yellow wire between ASD relay connector terminal "C" and fuel pump relay terminal "C". If resistance is more than 5 ohms, repair open Dark Blue/Yellow wire. If resistance is less than 5 ohms, replace ASD relay.

EGR SYSTEM FAILURE (DTC 32)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Start engine. Allow engine to idle for 2 minutes. Disconnect EGR solenoid electrical connector. Disconnect EGR solenoid vacuum supply hose. Connect a vacuum gauge to disconnected hose. If vacuum gauge reads less than 10 in. Hg, repair vacuum supply to EGR solenoid. If vacuum gauge reads more than 10 in. Hg, Go to next step.
  2. Reconnect vacuum hose to EGR solenoid. Disconnect vacuum hose from EGR valve. Connect a vacuum gauge to disconnected hose. While observing vacuum gauge, momentarily increase engine speed to more than 2000 RPM. If vacuum gauge does not read 5 in. Hg, replace EGR valve. If vacuum gauge reads 5 in. Hg, go to next step.
  3. Remove vacuum gauge from disconnected hose. Connect a vacuum pump to EGR valve nipple. Start engine and let idle. Slowly apply vacuum to EGR valve while observing engine idle. If engine idles rough or stalls as vacuum is applied, go to step 5). If engine does not idle rough or stall as vacuum is applied, go to next step.
  4. Remove EGR valve and inspect manifold and tube for restrictions. Repair as required. If no restrictions are found, replace EGR valve.
  5. If engine idles rough or stalls when vacuum is applied to EGR valve in step 3), turn ignition off. At this time, the condition required to set trouble code is not present. EGR SYSTEM FAILURE trouble code occurs when Powertrain Control Module (PCM) performs a test of the EGR system and monitors the oxygen sensor signal for a change. Possible causes are: EGR valve not opening, EGR transfer tube blocked, EGR passages in manifold blocked, failed EGR valve, failed EGR solenoid or failed PCM. Go to next step.
  6. Inspect hoses and connectors. Repair as required. If hoses and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.

EGR SOLENOID CONTROL CIRCUIT (DTC 32)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Actuate EGR solenoid. Read trouble codes. If scan tool displays EGR SOLENOID CONTROL CIRCUIT, go to step 4). If scan tool does not display EGR SOLENOID CONTROL CIRCUIT, go to next step.
  2. At this time, the condition required to set trouble code is not present. EGR SOLENOID CIRCUIT trouble code is set when solenoid is not in its proper state when monitored by the Powertrain Control Module (PCM). Possible causes are: open or shorted solenoid, open power supply circuit, open or shorted control circuit, or failed PCM.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, use scan tool to read trouble codes. With actuator test still running, wiggle wiring harness from EGR solenoid to PCM. If EGR SOLENOID CIRCUIT trouble code returns, repair wiring where wiggling caused problem to return. If EGR SOLENOID CIRCUIT trouble code does not return, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If scan tool displays EGR SOLENOID CONTROL CIRCUIT in step 1), turn ignition off. Disconnect EGR solenoid connector. Turn ignition on. Using scan tool in voltmeter mode, check voltage on EGR solenoid connector terminal No. 1 (Light Green/Black wire). If voltage is less than 10 volts, go to TEST TC-39B. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Gray/Yellow wire between PCM connector terminal No. 35 and EGR solenoid connector terminal No. 2. If resistance is more than 5 ohms, repair open Gray/Yellow wire. If resistance is less than 5 ohms, go to next step.
  6. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 35 (Gray/Yellow wire). If resistance is less than 5 ohms, repair short to ground in Gray/Yellow wire. If resistance is more than 5 ohms, go to next step.
  7. Reconnect EGR solenoid connector. Turn ignition on. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 35 (Gray/Yellow wire). If voltage is less than 10 volts, replace EGR solenoid. If voltage is more than 10 volts, replace PCM.

EGR SOLENOID CIRCUIT

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Using an external ohmmeter, check resistance across EGR solenoid terminals. If resistance is more than 5 ohms, repair open Light Green/Black wire. If resistance is less than 5 ohms, replace EGR solenoid, and replace fuse No. 20.

EVAP SOLENOID CONTROL CIRCUIT (DTC 31)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Actuate EVAP solenoid. Read trouble codes. If scan tool displays EVAP SOLENOID CIRCUIT, go to step 4). If scan tool does not display EVAP SOLENOID CIRCUIT, go to next step.
  2. At this time, the condition required to set trouble code is not present. EVAP SOLENOID CIRCUIT trouble code sets if solenoid is not in its proper state when monitored by Powertrain Control Module (PCM). Possible causes are: open or shorted EVAP control solenoid circuit, open or shorted EVAP solenoid, failed PCM, or open ignition 12-volt feed to solenoid. Go to next step.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, Using scan tool, read trouble codes. With actuator test still running, wiggle wiring harness from solenoid to PCM. If EVAP SOLENOID CIRCUIT trouble code returns, repair wiring where wiggling caused problem to appear. If EVAP SOLENOID CIRCUIT trouble code does not return, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If scan tool displays EVAP SOLENOID CIRCUIT in step 1), turn ignition off. Disconnect EVAP solenoid connector. Turn ignition on. Using scan tool in voltmeter mode, check voltage on EVAP solenoid connector terminal No. 2 (Light Green/Black wire). If voltage is less than 10 volts, go to TEST TC-40B. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Pink/Black wire between PCM connector terminal No. 52 and EVAP solenoid connector terminal No. 1. If resistance is more than 5 ohms, repair open Pink/Black wire. If resistance is less than 5 ohms, go to next step.
  6. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 52 (Pink/Black wire). If resistance is less than 5 ohms, repair short to ground in Pink/Black wire. If resistance is more than 5 ohms, go to next step.
  7. Reconnect EVAP solenoid connector. Turn ignition on. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 52 (Pink/Black wire). If voltage is less than 10 volts, replace EVAP solenoid. If voltage is more than 10 volts, replace PCM.

EVAP SOLENOID CONTROL CIRCUIT

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Using an external ohmmeter, check resistance across EVAP solenoid terminals. If resistance is more than 5 ohms, repair open Light Green/Black wire. If resistance is less than 5 ohms, replace EVAP solenoid and fuse No. 20.

MANIFOLD TUNE VALVE SOLENOID CIRCUIT (DTC 65)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Actuate Manifold Tuning Valve (MTV) solenoid. Read trouble codes. If scan tool displays MANIFOLD TUNE VALVE SOLENOID CIRCUIT, go to step 4). If scan tool does not display MANIFOLD TUNE VALVE SOLENOID CIRCUIT, go to next step.
  2. At this time, the condition required to set trouble code is not present. MANIFOLD TUNE VALVE SOLENOID CONTROL CIRCUIT trouble code sets if the solenoid is not in its proper state when monitored by Powertrain Control Module (PCM). Possible causes are: open or shorted control circuit, open ignition 12-volt feed to solenoid, open or shorted solenoid, or failed PCM. Go to next step.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, with actuator test still running, erase trouble codes. Wiggle wiring harness from solenoid to PCM. If MANIFOLD TUNE VALVE SOLENOID CIRCUIT trouble code returns, repair wiring where wiggling caused problem to appear. If MANIFOLD TUNE VALVE SOLENOID CIRCUIT trouble code does not return, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  4. If scan tool displays MANIFOLD TUNE VALVE SOLENOID CIRCUIT in step 1), turn ignition off. Disconnect MTV solenoid connector. MTV solenoid is located on right front strut tower. Turn ignition on. Using scan tool in voltmeter mode, check voltage on MTV solenoid connector terminal No. 2 (Light Green/Black wire). If voltage is less than 10 volts, go to TEST TC-41B. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance of Violet/White between MTV solenoid connector terminal No. 1 and PCM connector terminal No. 36. If resistance is more than 5 ohms, repair open Violet/White wire If resistance is less than 5 ohms, go to next step.
  6. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 36 (Violet/White wire). If resistance is less than 5 ohms, repair short to ground in Violet/White wire. If resistance is more than 5 ohms, go to next step.
  7. Reconnect MTV solenoid connector. Turn ignition on. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 36 (Violet/White wire). If voltage is less than 10 volts, replace MTV solenoid. If voltage is more than 10 volts, replace PCM.

MANIFOLD TUNE VALVE SOLENOID CIRCUIT

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Using an external ohmmeter, check resistance across Manifold Tuning Valve (MTV) solenoid terminals. MTV solenoid is located on right front strut tower. If resistance is more than 5 ohms, repair open Light Green/Black wire. If resistance is less than 5 ohms, replace MTV solenoid and fuse No. 20.

LOW SPEED FAN CTRL RELAY CIRCUIT (DTC 35)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Actuate low speed radiator fan relay. If a clicking sound cannot be heard when relay is actuated, go to step 4). If a clicking sound can be heard when relay is actuated, go to next step.
  2. At this time, the condition required to set trouble code is not present. LOW SPEED FAN CTRL RELAY CIRCUIT trouble code sets if the relay control circuit does not reflect the proper state (high or low) requested by Powertrain Control Module (PCM). Possible causes are: open or shorted coil in relay, control circuit wire open or shorted, open or shorted ignition power feed to relay, or failed control circuit driver in PCM. Go to next step.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, ensure scan tool is still actuating low speed radiator fan relay. Wiggle harness from relay to PCM. If wiggling interrupts clicking, repair wiring where wiggling caused clicking to interrupt. If clicking is not interrupted, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition). Test is complete.
  4. If a clicking sound cannot be heard when relay is actuated in step 1), remove low speed radiator fan relay. Low speed radiator fan relay is located in power distribution center, near left shock tower. Using scan tool in voltmeter mode, check voltage on low speed radiator fan relay connector terminal "A" (Light Green/Black wire). If voltage is less than 10 volts, repair open Light Green/Black wire. If voltage is more than 10 volts, go to next step.
  5. Using an external ohmmeter, check resistance between low speed radiator fan relay terminals No. 85 and No. 86. (Scheme 9) If resistance is more than 100 ohms, replace low speed radiator fan relay. If resistance is less than 100 ohms, go to next step.
  6. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of low speed radiator fan relay connector terminal "C" (White wire). If resistance is less than 5 ohms, repair short to ground in White wire. If resistance is more than 5 ohms, go to next step.
  7. Using an external ohmmeter, check resistance of White wire between low speed radiator fan relay connector terminal "C" and PCM connector terminal No. 32. If resistance is more than 5 ohms, repair open White wire. If resistance is less than 5 ohms, replace PCM.

Testing Relay (Typical). Scheme 9

Scheme 9: Testing Relay (Typical)

HIGH SPEED FAN CTRL RELAY CIRCUIT (DTC 35)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Actuate high speed radiator fan relay. If a clicking sound cannot be heard when relay is actuated, go to step 4). If a clicking sound can be heard when relay is actuated, go to next step.
  2. At this time, the condition required to set trouble code is not present. HIGH SPEED FAN CTRL RELAY CIRCUIT trouble code sets if the relay control circuit does not reflect the proper state (high or low) requested by Powertrain Control Module (PCM). Possible causes are: open or shorted coil in relay, control circuit wire open or shorted, open or shorted ignition power feed to relay, or failed control circuit driver in PCM. Go to next step.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, ensure scan tool is still actuating high speed radiator fan relay. Wiggle harness from relay to PCM. If wiggling interrupts clicking, repair wiring where wiggling caused clicking to interrupt. If clicking is not interrupted, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition). Test is complete.
  4. If a clicking sound cannot be heard when relay is actuated in step 1), remove high speed radiator fan relay. High speed radiator fan relay is located in power distribution center, near left shock tower. Using scan tool in voltmeter mode, check voltage on high speed radiator fan relay connector terminal "A" (Light Green/Black wire). If voltage is less than 10 volts, repair open Light Green/Black wire. If voltage is more than 10 volts, go to next step.
  5. Using an external ohmmeter, check resistance between high speed radiator fan relay terminals No. 85 and No. 86. (Scheme 9) If resistance is more than 100 ohms, replace high speed radiator fan relay. If resistance is less than 100 ohms, go to next step.
  6. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of high speed radiator fan relay connector terminal "C" (Dark Blue/Pink wire). If resistance is less than 5 ohms, repair short to ground in Dark Blue/Pink wire. If resistance is more than 5 ohms, go to next step.
  7. Using an external ohmmeter, check resistance of Dark Blue/Pink wire between high speed radiator fan relay connector terminal "C" and PCM connector terminal No. 31. If resistance is more than 5 ohms, repair open Dark Blue/Pink wire. If resistance is less than 5 ohms, replace PCM.

AUTO SHUTDOWN RELAY CONTROL CIRCUIT (DTC 42)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, erase trouble codes. Actuate Auto Shutdown (ASD) relay. If ASD relay does not make a clicking sound, go to step 4). If ASD relay makes a clicking sound, go to next step.
  2. At this time, the condition required to set trouble code is not present. AUTO SHUTDOWN RELAY CONTROL CIRCUIT trouble code sets if ASD relay control circuit is not in its proper state when checked by Powertrain Control Module (PCM) during cranking. Possible causes are: open or short in ASD relay control circuit, open or short control circuit wire, open or shorted ignition power feed to relays, or failed control circuit driver in PCM. Go to next step.
  3. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, ensure scan tool is still actuating ASD relay. Start engine. Wiggle wiring from ASD relay to PCM. If engine stalls, repair wiring where wiggling caused engine to stall. If engine does not stall, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete
  4. If ASD relay does not make a clicking sound in step 1), remove ASD relay. ASD relay is located in power distribution center, near left shock tower. Using scan tool in voltmeter mode, check voltage on ASD relay connector terminal "A" (Dark Blue/White wire). If voltage is less than 10 volts, repair open Dark Blue/White wire. If voltage is more than 10 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of ASD relay connector terminal "C" (Dark Blue/Yellow wire). If resistance is less than 5 ohms, repair short to ground in Dark Blue/Yellow wire. If resistance is more than 5 ohms, go to next step.
  6. Using an external ohmmeter, check resistance of (Dark Blue/Yellow wire) between ASD relay connector terminal "C" and PCM connector terminal No. 51. If resistance is more than 5 ohms, repair open Dark Blue/Yellow wire. If resistance is less than 5 ohms, replace PCM.

A/C CLUTCH RELAY CIRCUIT (DTC 33)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Scheme 10

Scheme 10: A/C CLUTCH RELAY CIRCUIT (DTC 33)

Scheme 11

Scheme 11

Scheme 12

Scheme 12

Scheme 13

Scheme 13
  1. With the DRB, erase trouble codes.
  2. With the DRB, actuate the A/C clutch relay. (Scheme 10) If the A/C clutch relay is not clicking, go to next step. If the A/C clutch relay is clicking, go to step 7.
  3. Disconnect the A/C clutch relay. With DRB in voltmeter mode, probe the fused ignition switch output circuit. (Scheme 11) If the voltage is not above 10 volts, repair the open fused ignition switch output circuit. If the voltage is above 10 volts, go to next step.
  4. Using an ohmmeter, measure the resistance across the A/C clutch relay terminals. (Scheme 12) If the resistance is not below 100 ohms, replace the A/C clutch relay. If the resistance is below 100 ohms, go to next step.
  5. With the key off, disconnect the PCM. (Scheme 5) With the DRB in ohmmeter mode, probe the A/C clutch control circuit. (Scheme 11) If the resistance is below 5 ohms, repair the A/C clutch relay control circuit for a short to ground. If the resistance is not below 5 ohms, go to next step.
  6. Using an ohmmeter, test the A/C clutch relay control circuit for resistance. (Scheme 13) If the resistance is below 5 ohms, repair open in A/C clutch relay control circuit. If the resistance is not below 5 ohms, replace PCM.
  7. The condition required to set the trouble code is not present. Using the wiring diagram as a guide, inspect the wiring and connectors. See AIR CONDITIONING in appropriate SYSTEM WIRING DIAGRAMS article. If any problems are found, repair as necessary. If no problems were found, go to next step.
  8. While the DRB is still activating the A/C clutch relay, wiggle the wiring harness from the relay to the PCM. If the wiggling interrupted the clicking, repair as necessary where wiggling caused the clicking to be interrupted. If the wiggling did not interrupt the clicking, refer to Inactive Trouble Code Information. See «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition).

NO CCD BUS MESSAGES FROM TCM (DTC 66)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Chrysler Collision Detection (CCD) bus test is automatic.

  1. Turn ignition on. Using scan tool, select TRANSMISSION and then 42LE. If scan tool does not display BUS OPERATIONAL, see appropriate «TESTS W/CODES - BODY CONTROL COMPUTER»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-body-control-computer) article in ENGINE PERFORMANCE. If scan tool displays BUS OPERATIONAL, go to next step.
  2. If scan tool displays NO RESPONSE, see the TRANSMISSION SERVICING article. If scan tool does not display NO RESPONSE, go to next step.
  3. Using scan tool, select ENGINE and erase trouble codes. Start engine. Allow engine to idle for one minute. Using scan tool, read trouble codes. If scan tool displays NO CCD MESSAGES RECEIVED, go to step 5). If scan tool does not display NO CCD MESSAGES RECEIVED, go to next step.
  4. At this time, the condition required to set trouble code is not present. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  5. Turn ignition off. Disconnect Powertrain Control Module connector. PCM is located under air cleaner. Disconnect Transmission Control Module (TCM) connector. TCM is located between left front fender and battery. Go to next step.
  6. Using an external ohmmeter, check resistance of White/Black wire between PCM connector terminal No. 46 and TCM connector terminal No. 4. If resistance is more than 5 ohms, repair open White/Black wire. If resistance is less than 5 ohms, go to next step.
  7. Using an external ohmmeter, check resistance of Violet/Brown wire between PCM connector terminal No. 26 and TCM connector terminal No. 43. If resistance is more than 5 ohms, repair open Violet/Brown wire. If resistance is less than 5 ohms, replace PCM.

NO CCD MESSAGES FROM BCM (DTC 66)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Chrysler Collision Detection (CCD) bus test is automatic.

  1. Turn ignition on. Using scan tool, select BODY SYSTEM and then BODY CONTROLLER. If scan tool does not display BUS OPERATIONAL, see «TESTS W/CODES - BODY CONTROL COMPUTER»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-body-control-computer) article in ENGINE PERFORMANCE. If scan tool displays BUS OPERATIONAL, go to next step.
  2. If scan tool displays NO RESPONSE, see appropriate «TESTS W/CODES - BODY CONTROL COMPUTER»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-body-control-computer) article in ENGINE PERFORMANCE. If scan tool does not display NO RESPONSE, go to next step.
  3. Using scan tool, select ENGINE and erase trouble codes. Start engine. Allow engine to idle for one minute. Read trouble codes. If scan tool displays NO CCD MESSAGES FROM BCM, go to step 6). If scan tool does not display NO CCD MESSAGES FROM BCM, go to next step.
  4. At this time, the condition required to set trouble code is not present. NO CCD MESSAGES FROM BCM trouble code sets when Powertrain Control Module (PCM) does not receive any messages from BCM across CCD bus for 30 seconds. Possible causes are: CCD bus failure, open CCD (+) circuit, open CCD bus (-) circuit, no power to body control module, failed PCM, or failed BCM. Go to next step.
  5. Inspect wiring and connectors. Repair as required. If wiring and connectors are okay, see «INACTIVE TROUBLE CODE CONDITION»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__inactive-trouble-code-condition) . Test is complete.
  6. If scan tool displays NO CCD MESSAGES FROM BCM in step 3), turn ignition off. Disconnect Powertrain Control Module (PCM) connector. Disconnect Body Control Module (BCM) Bone connector. BCM is located behind right kick panel. Go to next step.
  7. Using an external ohmmeter, check resistance of White/Black wire between PCM connector terminal No. 46 and BCM Bone connector terminal No. 7. If resistance is more than 5 ohms, repair open White/Black wire. If resistance is less than 5 ohms, go to next step.
  8. Using an external ohmmeter, check resistance of Violet/Brown wire between PCM connector terminal No. 26 and BCM Bone connector terminal No. 8. If resistance is more than 5 ohms, repair open Violet/Brown wire. If resistance is less than 5 ohms, replace PCM.

No Trouble Code Complete Test

Check Technical Service Bulletins (TSBs) for any pertinent information. If a TSB exists, perform corrective action. If a TSB does not exist or if driveability problem still exists, perform tests NTC-2A through NTC-16A in sequence until driveability problem is found. See NO TROUBLE CODE TEST MENU table.

ApplicationTest
Checking Secondary Ignition & TimingTEST NTC-2A
Checking Fuel PressureTEST NTC-3A
Checking Coolant Sensor Calibration & Radiator Fan OperationTEST NTC-4A
Checking TPS CalibrationTEST NTC-5A
Checking MAP Sensor CalibrationTEST NTC-6A
Checking Oxygen Sensor (O2S) SwitchingTEST NTC-7A
Checking Oxygen Sensor (O2S) HeaterTEST NTC-8A
Checking Idle Air Control MotorTEST NTC-9A
Checking Solenoid OperationsTEST NTC-10A
Checking Manual Valve Lever Position Switch (MVLPS)TEST NTC-11A
Checking PCM Ground & Power CircuitsTEST NTC-12A
Checking EGR SystemTEST NTC-13A
Checking Engine VacuumTEST NTC-14A
Checking Minimum Idle AirflowTEST NTC-15A
Performing No Trouble Code Mechanical TestTEST NTC-16A

NO TROUBLE CODE TEST MENU

No Trouble Code Quick Individual Test

If any item listed in NO TROUBLE CODE TEST MENU table is suspected as the cause of a vehicle's driveability problem, perform associated test(s) individually. Return to NO TROUBLE CODE TEST MENU table if driveability problem still exists, or perform NO TROUBLE CODE COMPLETE TEST.

No Trouble Code Quick Symptom Test

Symptom checks cannot be used properly unless the driveability problem characteristic actually happens while the vehicle is being tested. To reduce diagnostic time, ensure that TEST TC-1A is reviewed before attempting to diagnose a symptom.

Select the symptom that most accurately describes the vehicle's driveability problem and then perform the test that pertains to this symptom. Perform each test in sequence until problem is found. See NO TROUBLE CODE QUICK SYMPTOM TEST MENU table.

ApplicationTest
Hard StartNTC-2A , 3A - 7A , 9A , 12A , 15A - 16A
Start & StallNTC-2A , 3A - 6A , 9A , 12A , 16A
Hesitation/Sag/Stumble(1) *
SurgeNTC-2A , 3A - 7A , 9A , 12A , 13A , 16A
Lack Of Power/SluggishNTC-2A , 3A - 7A , 9A , 12A , 14A , 16A
Spark Knock/DetonationNTC-2A , 3A - 7A , 9A - 10A , 12A - 13A , 16A
Cuts Out/MissesNTC-2A , 3A , 7A , 10A , 12A , 14A , 16A
Backfire/Pop-BackNTC-2A , 3A , 6A - 7A , 12A , 14A , 16A
Runs Rough/Unstable/Erratic Idle(1) *
Poor Fuel Economy(1) *
(1) Perform tests NTC-2A through NTC-16A in sequence. See NO TROUBLE CODE TEST MENU table.
(1)Perform tests NTC-2A through NTC-16A in sequence. See NO TROUBLE CODE TEST MENU table.

NO TROUBLE CODE QUICK SYMPTOM TEST MENU

CHECKING SECONDARY IGNITION & TIMING

Note. After each repair, perform TEST VER-2 .

  1. Turn engine off. Connect engine analyzer to engine. Start engine, and let it idle. Set scope to read display or parade pattern. Follow equipment manufacturer's procedure for pattern analysis. If secondary ignition pattern is not okay, repair indicated component in secondary ignition system. If secondary ignition pattern is okay, go to next step.
  2. Remove all lower spark plug wires one at a time from ignition coil. Observe secondary kilovolt line. If open circuit secondary voltage is not at least 25 kV, replace electronic ignition coil. If open circuit secondary voltage is at least 25 kV, reinstall spark plug wires. Go to next step.
  3. Ensure engine temperature is more than 180°F (82°C) before proceeding. Using scan tool, read spark advance. Increase engine speed to 2000 RPM. If spark advance does not change with increase in RPM, replace Powertrain Control Module (PCM). PCM is located under air cleaner. If spark advance changes with increase in RPM, test is complete.

CHECKING FUEL PRESSURE

WARNINGHigh fuel pressure may be present in fuel lines. Open fuel system with caution. See FUEL PRESSURE RELEASE .

Note. After each repair, perform TEST VER-2 .

  1. Release fuel pressure. Connect fuel pressure gauge to fuel rail. Turn ignition on. Using scan tool, actuate fuel system test. If fuel pressure is 50-60 psi (3.3L) or 43-53 psi (3.5L), test is complete. If fuel pressure is not 50-60 psi (3.3L) or 43-53 psi (3.5L), go to next step.
  2. Record fuel pressure reading. If pressure is more than 60 psi (3.3L) or 53 psi (3.5L), go to TEST NTC-3B. If fuel pressure is less than 60 psi (3.3L) or 53 psi (3.5L), stop fuel system actuation test. Go to next step.
  3. Turn ignition off. Inspect fuel lines for kinked or restricted lines. Repair fuel lines as necessary. If no kinked or restricted lines exist, go to next step.
  4. Release fuel pressure. Remove fuel pressure gauge from fuel rail. Install fuel pressure gauge between fuel tank and fuel filter at rear of vehicle. Turn ignition on. Using scan tool, actuate ASD relay. If fuel pressure is at least 5 psi more than previously recorded pressure, replace fuel filter. If fuel pressure is not at least 5 psi more than previously recorded, go to next step. CAUTION: DO NOT allow fuel pressure to exceed 70 psi (3.3L) or 60 psi (3.5L) when squeezing fuel return hose.
  5. Gently squeeze fuel return hose while observing fuel pressure gauge, ensuring fuel pressure does not exceed 70 psi (3.3L) or 60 psi (3.5L). If fuel pressure increases, replace fuel pressure regulator. If fuel pressure does not increase, replace fuel pump and sock assembly.
WARNINGHigh fuel pressure may be present in fuel lines. Open fuel system with caution. See FUEL PRESSURE RELEASE .

Note. After each repair, perform TEST VER-2 .

  1. Using scan tool, stop fuel system actuation test. Release fuel pressure. Ensure fuel tank is at least 1/4 full before performing following test. Install fuel pressure gauge and adapter between fuel tank and fuel filter at rear of vehicle. Go to next step.
  2. Remove fuel return line from fuel pump at fuel tank. Connect Fuel Pressure Test Adapter (6541) to fuel return line. Place other end of adapter hose into an approved 2-gallon gasoline can. Turn ignition on. Go to next step.
  3. Using scan tool, actuate fuel system test. Observe fuel pressure gauge. If fuel pressure is 50-60 psi (3.3L) or 43-53 psi (3.5L), repair fuel return line for a restriction at fuel tank. If fuel pressure is not 50-60 psi (3.3L) or 43-53 psi (3.5L), go to next step.
  4. Stop fuel system actuation test. Release fuel pressure. Reconnect fuel return line to fuel tank. Disconnect fuel return line from fuel rail. Attach Fuel Pressure Test Adapter (6541) to fuel return line nipple at fuel rail. Place other end of adapter hose into an approved 2-gallon gasoline can. Turn ignition on. Go to next step.
  5. Using scan tool, actuate fuel system test. Observe fuel pressure gauge. If fuel pressure is 50-60 psi (3.3L) or 43-53 psi (3.5L), repair restricted fuel return line to fuel tank. If fuel pressure is not 50-60 psi (3.3L) or 43-53 psi (3.5L), go to next step.
  6. Inspect fuel pressure damper line for restrictions. If restrictions exist, replace fuel pressure damper line. If no restrictions exist, replace fuel pressure regulator.

CHECKING COOLANT SENSOR CALIBRATION & RADIATOR FAN OPERATION

Note. After each repair, perform TEST VER-2 .

  1. Start engine. Allow engine to reach normal operating temperature. Using scan tool, read Engine Coolant Temperature (ECT) sensor value. If ECT sensor value does not increase smoothly, replace ECT sensor. If ECT sensor value increases smoothly, go to next step.
  2. If coolant temperature reaches 180°F (82°C) or more, replace ECT sensor. If coolant temperature does not reach 180°F (82°C) or more, go to next step.
  3. Run engine until radiator fan operates or temperature reaches 220°F (104°C). If cooling fan does not operate, repair cooling fan as necessary. See SPECIFICATIONS & ELECTRIC COOLING FANS article in ENGINE COOLING. If cooling fan operates, test is complete.

CHECKING THROTTLE POSITION SENSOR (TPS) CALIBRATION

Note. After each repair, perform TEST VER-2 .

  1. Turn engine off. Turn ignition on. Using scan tool, read Throttle Position Sensor (TPS) voltage. Ensure throttle is fully closed and against throttle stop. If voltage is not 1.2 volts or less with throttle closed, replace TPS. If voltage is 1.2 volts or less with throttle closed, go to next step.
  2. Observe voltage while slowly opening throttle wide open. If voltage change is not smooth, replace TPS. If maximum voltage is not at least 3.7 volts at wide open throttle, replace TPS. If voltage change is smooth and maximum voltage is at least 3.7 volts at wide open throttle, test is complete.

CHECKING MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR CALIBRATION

Note. After each repair, perform TEST VER-2 .

  1. Turn engine off. Install vacuum "T" in MAP sensor vacuum hose. Install vacuum gauge. Start engine, and let it idle. If engine will not idle, maintain a constant RPM above idle. Go to next step.
  2. Using scan tool, read MAP gauge value. If reading is not within one in. Hg of vacuum gauge reading, replace MAP sensor. If reading is within one in. Hg of vacuum gauge reading, test is complete.

CHECKING OXYGEN SENSOR (O2S) SWITCHING

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R. After each repair, perform TEST VER-2 .

  1. Allow engine to reach normal operating temperature. Using scan tool, read O2S states (left and right). Increase engine speed to more than 1500 RPM. If O2S states are switching, system is functioning okay. Test is complete. If O2S states are not switching, check if O2S is locked on lean. If O2S is locked on lean, go to TEST NTC-7B. If O2S is not locked on lean, go to next step. WARNING: High fuel pressure may be present in fuel lines. Open fuel system with caution. See «FUEL PRESSURE RELEASE»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l__fuel-pressure-release) .
  2. Turn engine off. Release fuel pressure. Install fuel pressure gauge in fuel supply line. Turn ignition on. Using scan tool, actuate fuel system test. Allow fuel pressure gauge to stabilize to normal fuel pressure. Stop fuel system actuation test. Go to next step.
  3. Monitor fuel pressure gauge for one minute. If fuel pressure gauge reading drops more than 10 psi, replace leaking injector(s) or "O" rings as needed. If fuel pressure gauge reading does not drop more than 10 psi, go to next step.
  4. Inspect air cleaner and inlet ducts for restriction(s). Repair as required. If no restrictions are observed, go to «TEST NTC-16A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Allow engine to idle. Inspect engine for vacuum leaks. Repair vacuum leaks as necessary. If no vacuum leaks exist, go to next step. NOTE: Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.
  2. Using scan tool, read both O2S signal voltages. If voltage for either or both O2S is more than 0.1 volt, go to step 5). If voltage is less than 0.1 volt for either or both O2S, go to next step.
  3. Turn ignition off. Disconnect faulty O2S connector(s) (left and/or right). Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Go to next step.
  4. Using scan tool in ohmmeter mode, check resistance of left O2S connector terminal No. 2 (Black/Dark Green wire) and/or right O2S connector terminal No. 2 (Tan/White wire). If resistance at either or both O2S is less than 10 ohms, repair short to ground in Black/Dark Green wire or Tan/White wire. If resistance is more than 10 ohms, replace O2S. Test is complete.
  5. If voltage for either or both O2S is more than 0.1 volt in step 2), turn engine off. Replace O2S. Turn ignition on. Using scan tool, reset adaptive fuel memory. Start engine, and allow it to reach normal operating temperature. Go to next step.
  6. Using scan tool, read right and left O2S states. If both O2S states are switching, repair is complete. If both O2S states are not switching, go to «TEST NTC-16A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) .

CHECKING OXYGEN SENSOR (O2S) HEATER

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Note. Scan tool displays left oxygen sensor as O2 and right oxygen sensor as O2R.

  1. Turn ignition on. Wait 2 minutes for Oxygen Sensor (O2S) voltage to stabilize. Using scan tool, read left O2S voltage. If voltage is not 0.4-0.6 volt, go to step 4). If voltage is 0.4-0.6 volt, go to next step.
  2. Disconnect left O2S connector. Using scan tool in voltmeter mode, check voltage on left O2S connector terminal No. 4 (Light Green/Black wire). If voltage is less than 10 volts, repair open Light Green/Black wire. If voltage is more than 10 volts, go to next step.
  3. Using scan tool in ohmmeter mode, check resistance of left O2S connector terminal No. 3 (Black wire). If resistance is more than 5 ohms, repair open Black wire. If resistance is less than 5 ohms replace left O2S.
  4. If voltage is not 0.4-0.6 volt in step 1), read right O2S voltage. If voltage is not 0.4-0.6 volt, test passed. if voltage is 0.4-0.6 volt, go to next step.
  5. Disconnect right O2S connector. Using scan tool in voltmeter mode, check voltage on right O2S connector terminal No. 4 (Light Green/Black wire). If voltage is less than 10 volts, repair open Light Green/Black wire. If voltage is more than 10 volts, go to next step.
  6. Using scan tool in ohmmeter mode, check resistance of right O2S connector terminal No. 3 (Black wire). If resistance is more than 5 ohms, repair open Black wire. If resistance is less than 5 ohms replace right O2S.

CHECKING IDLE AIR CONTROL MOTOR

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, set engine speed to 1100 RPM. If engine speed set at 1050-1150 RPM, idle speed motor is operating properly. Test is complete. If engine speed does not set at 1050-1150 RPM, go to next step.
  2. Return engine to normal idle speed. Disconnect Idle Air Control (IAC) motor connector. Using scan tool in voltmeter mode, check voltage on IAC motor connector terminal No. 1 (Gray/Red wire) while momentarily opening and closing throttle. If voltage is less than one volt, go to TEST NTC-9B. If voltage is more than one volt, go to next step.
  3. Using scan tool, check voltage on IAC motor connector terminal No. 2 (Yellow/Black wire). If voltage is less than one volt, go to TEST NTC-9B. If voltage is more than one volt, go to next step.
  4. Using scan tool, check voltage on IAC motor connector terminal No. 3 (Brown/White wire). If voltage is less than one volt, go to TEST NTC-9B. If voltage is more than one volt, go to next step.
  5. Using scan tool, check voltage on IAC motor connector terminal No. 4 (Violet/Black wire). If voltage is less than one volt, go to TEST NTC-9B. If voltage is more than one volt, go to next step.
  6. Check engine for vacuum leaks. Repair as required. If no vacuum leaks are observed, turn ignition off. Remove IAC motor. Turn ignition on. Using scan tool, actuate IAC motor. If IAC motor tip does not extend and retract, replace IAC motor. If IAC motor tip extends and retracts, test is complete.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

Turn engine off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance on each wire between Idle Air Control (IAC) motor connector and PCM connector. See PCM TERMINAL IDENTIFICATION table. If resistance for any wire is more than 10 ohms, repair open as necessary. If resistance for all wire is less than 10 ohms, replace PCM.

Wire ColorTerminal No.
Gray/Red39
Brown/White40
Violet/Black59
Yellow/Black60

PCM TERMINAL IDENTIFICATION

CHECKING SOLENOID OPERATIONS

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, actuate purge solenoid. While touching top of canister purge solenoid, feel for operation. If purge solenoid does not operate, replace canister purge solenoid. If purge solenoid operates, go to next step.
  2. Actuate EGR solenoid. While touching top of EGR valve, feel for operation. If EGR solenoid does not operate, replace EGR solenoid. If EGR solenoid operates, go to next step.
  3. If vehicle is equipped with a 3.3L engine and solenoids are operating normally, test is complete. If vehicle is equipped with a 3.5L engine, go to next step.
  4. Using scan tool, actuate Manifold Tuning Valve (MTV) solenoid. While touching top of MTV solenoid, feel for operation. MTV solenoid is located on right front strut tower. If MTV solenoid does not operate, replace MTV solenoid. If MTV solenoid operates, go to next step.
  5. Start engine and let idle for one minute to build up vacuum. Turn engine off. Turn ignition on. Actuate MTV valve. If MTV valve opens and closes fully when actuated, MTV solenoid and valve are operating properly. Test is complete. If MTV valve does not open and close fully when actuated, go to next step.
  6. Inspect MTV valve vacuum hose for leaks. Repair as required. If no vacuum leaks are observed, replace MTV valve.

CHECKING MANUAL VALVE LEVER POSITION SWITCH (MVLPS)

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Using scan tool, read park/neutral switch input state. While observing scan tool display, move gear selector in and out of Park and Reverse. If display shows P/N and D/R, system is functioning correctly. If display does not show P/N and D/R, go to next step.
  2. Turn ignition off. Place gear selector in Park. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Place scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 30 (Black/Light Green wire). Go to next step.
  3. Observe scan tool display while moving gear selector in and out of Park and Reverse. If display switches from less than 5 ohms to more than 5 ohms, replace PCM. If display does not switch from less than 5 ohms to more than 5 ohms, check if display always stays less than 5 ohms. If display always stays less than 5 ohms, repair short to ground in park/neutral switch sense wire. If display does not always stay less than 5 ohms, go to next step.
  4. Disconnect Manual Valve Lever Position Switch (MVLPS) connector. MVLPS is located on transmission. Using external ohmmeter, check resistance between MVLPS connector terminal No. 1 (Black/Light Green wire) and PCM connector terminal No. 30. If resistance is less than 10 ohms, replace MVLPS. If resistance is more than 10 ohms, repair open Black/Light Green wire.

CHECKING PCM GROUND & POWER CIRCUITS

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-2 .

  1. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 5 (Black/White wire). If resistance is more than 5 ohms, repair open in Black/White wire. If resistance is less than 5 ohms, go to next step.
  2. Using scan tool, check resistance of PCM connector terminal No. 11 (Black/Tan wire). If resistance is more than 5 ohms, repair open in Black/Tan wire. If resistance is less than 5 ohms, go to next step.
  3. Using scan tool, check resistance of PCM connector terminal No. 12 (Black/Tan wire). If resistance is more than 5 ohms, repair open in Black/Tan wire. If resistance is less than 5 ohms, go to next step.
  4. Turn ignition on. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 9 (Dark Blue/White wire). If voltage is less than 10 volts, repair open Dark Blue/White wire. If voltage is more than 10 volts, turn ignition off. Reconnect PCM connector. PCM ground and power circuits are okay. Test is complete.

CHECKING EGR SYSTEM

Note. After each repair, perform TEST VER-2 .

  1. Disconnect vacuum hose from EGR solenoid. Connect vacuum gauge to disconnected vacuum hose. Start engine. If vacuum is more than 10 in. Hg at idle, go to step 3). If vacuum is less than 10 in. Hg at idle, go to next step.
  2. Turn engine off. Disconnect EGR vacuum signal hose at intake manifold. Connect a vacuum gauge to intake manifold nipple. Start engine. Read vacuum gauge at idle. If vacuum is more than 10 in. Hg at idle, repair restriction or leak in vacuum line to EGR solenoid. If vacuum is less than 10 in. Hg at idle, repair plugged vacuum nipple at throttle body.
  3. If vacuum is more than 10 in. Hg at idle in step 1), stop engine. Disconnect vacuum gauge, and reconnect vacuum hose to EGR solenoid. Disconnect vacuum hose from EGR valve, and connect vacuum gauge to disconnected hose. Go to next step.
  4. Start engine. While observing gauge vacuum gauge, disconnect EGR solenoid 2-way connector. If vacuum is more than one in. Hg at any time, replace EGR valve assembly. If vacuum is not more than one in. Hg at any time, go to next step.
  5. Turn ignition off. Disconnect hose to EGR valve backpressure signal tube. Adjust a shop air hose to 20 psi. Connect shop air to nipple on base of EGR valve. Listen for a tone change while opening and closing throttle. If tone changes, replace EGR valve assembly. If tone does not change, go to next step.
  6. Remove vacuum gauge. Cap open nipple at EGR valve base. Connect hand vacuum pump to EGR valve. Start engine. While slowly applying vacuum to EGR valve, listen for engine RPM change. If engine RPM does not change, replace EGR valve assembly. If engine RPM changes, go to next step.
  7. Turn ignition off. Apply 10 in. Hg and hold for 30 seconds. If vacuum does not hold for 30 seconds, replace EGR valve assembly. If vacuum holds for 30 seconds, test is complete.

CHECKING ENGINE VACUUM

Note. After each repair, perform TEST VER-2 .

Connect a vacuum gauge to engine. Start engine, and let it idle. Normal vacuum reading will vary depending on altitude. Observe vacuum gauge at idle. If vacuum gauge reading is not steady 13-22 in. Hg, go to TEST NTC-16A . If vacuum gauge reading is steady and within specification, test is complete.

CHECKING MINIMUM IDLE AIRFLOW

Note. After each repair, perform TEST VER-2 .

  1. Turn ignition off. Disconnect PCV valve hose from vacuum nipple. Cap PCV valve nipple. On 3.3L engine, disconnect 3/16" idle purge hose from throttle body. Install Vacuum Fitting (6457) to intake manifold PCV nipple. On 3.5L, disconnect 3/16" idle purge hoses on both throttle bodies. Install Vacuum Fitting (C-6457) to each purge nipple on both throttle bodies. Go to next step.
  2. On all engines, start engine. Allow engine to reach normal operating temperature. Using scan tool, actuate minimum airflow. If vehicle odometer indicates more than 1000 miles, go to step 4). If vehicle odometer indicates less than 1000 miles, go to next step.
  3. On 3.3L, if vehicle odometer indicates less than 1000 miles, and engine speed is not 540-840 RPM, replace throttle body. On 3.5L, if vehicle odometer indicates less than 1000 miles, and engine speed is not 700-1000 RPM, inspect throttle body and check throttle body adjustments. Repair as required. On all engines, if engine speed is 540-840 RPM (3.3L) or 700-1000 RPM (3.5L), minimum airflow is normal. Test is complete.
  4. If vehicle odometer indicates more than 1000 miles in step 2) and engine speed is 600-840 RPM (3.3L) or 750-1100 RPM (3.5L), minimum airflow is normal. Test is complete. If vehicle odometer indicates more than 1000 miles in step 2) and engine speed is not 600-840 RPM (3.3L) or 750-1100 RPM (3.5L), go to next step.
  5. On 3.3L, replace throttle body. On 3.5L, inspect throttle body and check throttle body adjustments. Repair as required.

PERFORMING NTC MECHANICAL TEST

Note. If coming to this test from oxygen sensor test and rich or lean condition is not corrected after checking items listed below, replace Powertrain Control Module (PCM). PCM is located under air cleaner.

At this point in diagnostic test procedure, all engine control systems have been determined to be operating as designed and not causing a driveability problem. Following additional items should be checked as possible causes

  1. Check if any Technical Service Bulletins (TSBs) apply to vehicle.
  2. Check engine vacuum. It must be at least 13 in. Hg in Neutral.
  3. Check valve timing.
  4. Check engine compression.
  5. Check for exhaust system restriction.
  6. Ensure PCV system is functioning properly.
  7. Check camshaft and crankshaft sprockets.
  8. Check torque converter stall speed.
  9. Check power booster for internal vacuum leak.
  10. Check for fuel contamination.
  11. Ensure injector control wire is connected to correct fuel injector and injector is not plugged or restricted.

QUALIFYING NO START CONDITION

Note. After each repair, perform TEST VER-1 .

CAUTIONWhen checking for spark, powertrain control module damage may occur if spark plug cable is held more than 1/4" away from a good ground.
  1. Attempt to crank engine. If engine will not crank, go to «TEST NS-9A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l). If engine cranks, turn ignition off. Disconnect any spark plug cable at spark plug. Insert an insulated screwdriver in spark plug cable terminal. Hold screwdriver within 1/4" of good ground. Go to next step. NOTE: When checking for spark, consider 1-2 sparks as a no-spark condition.
  2. While cranking engine for 10 seconds, observe for spark. If a good spark occurs, go to TEST NS-2A. If a good spark does not occur, reconnect spark plug cable. Disconnect another spark plug cable at spark plug, and repeat test. Go to next step.
  3. If a good spark occurs, replace spark plug cable that is initially used to test for spark. Go to TEST NS-2A. If a good spark does not occur, disconnect ignition coil connector. Inspect all terminals. Repair as required. If terminals are okay, go to next step.
  4. Using scan tool, actuate fuel system. Using scan tool in voltmeter mode, check voltage on ignition coil connector terminal No. 4 (Dark Green/Orange wire). If voltage is more than 10 volts, turn ignition off and replace ignition coil. If voltage is less than 10 volts, go to next step.
  5. Using scan tool, stop fuel system actuation. Using scan tool, actuate Auto Shutdown (ASD) relay. If ASD relay does not click, go to step 7). If ASD relay clicks, stop ASD relay actuation. Go to next step.
  6. Remove ASD relay. Using an external ohmmeter, check resistance of Dark Green/Orange wire between ignition coil connector terminal No. 4 and ASD relay connector terminal "D". If resistance is less than 5 ohms, replace ASD relay. If resistance is more than 5 ohms, repair open Dark Green/Orange wire.
  7. If ASD relay does not click in step 5), remove ASD relay. Using scan tool in voltmeter mode, check voltage of ASD relay connector terminal "A" (Dark Blue/White wire). If voltage is less than 10 volts, repair open Dark Blue/White wire. If voltage is more than 10 volts, go to next step.
  8. Using an external ohmmeter, check resistance between ASD relay terminals No. 85 and No. 86. (Scheme 9) If resistance is more than 100 ohms, replace ASD relay. If resistance is less than 100 ohms, repair open Dark Blue/Yellow wire.

INSPECTING FUEL SYSTEM

Note. After each repair, perform TEST VER-1 .

WARNINGHigh fuel pressure may be present in fuel lines. Open fuel system with caution. See FUEL PRESSURE RELEASE .
  1. Ensure throttle cables are not holding throttle open. If throttle is held open, repair as required. If throttle is okay, go to next step.
  2. Using DRB, read Throttle Position Sensor (TPS) voltage. If voltage is more than 1.5 volts, go to step 3). If voltage is less than 1.5 volts, use DRB to actuate fuel system. Listen for fuel pump operation at fuel tank. If fuel pump operation cannot be heard, go to «TEST NS-5A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If fuel pump operation can be heard, go to step 4).
  3. If voltage is more than 1.5 volts in step 2), disconnect TPS connector. Inspect terminals. Repair as required. If terminals are okay, replace TPS.
  4. If fuel pump operation could be heard in step 2), turn ignition off. Ensure fuel tank is at least 1/4" full. Release fuel pressure. Install a fuel pressure gauge in fuel supply line. Turn ignition on. Go to next step.
  5. Using DRB, actuate fuel system. Read fuel pressure gauge reading. If fuel pressure is more than 60 psi (3.3L) or 53 psi (3.5L), go to «TEST NS-4B»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If fuel pressure is less than 60 psi (3.3L) or 53 psi (3.5L), go to next step.
  6. If fuel pressure is less than 50 psi (3.3L) or 43 psi (3.5L), go to «TEST NS-4A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If fuel pressure is more than 50 psi (3.3L) or 43 psi (3.5L) and vehicle initially started and stalled repeatedly, go to TEST NS-7A. If fuel pressure is more than 50 psi (3.3L) or 43 psi (3.5L) and vehicle initially did not stall repeatedly, go to TEST NS-3A.

INSPECTING MECHANICAL SYSTEM

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Disconnect Manifold Absolute Pressure (MAP) sensor connector. Turn ignition on. Using scan tool in voltmeter mode, check voltage on MAP sensor connector terminal No. 3 (Violet/White wire). If voltage is less than 4.5 volts, repair open Violet/White wire. If voltage is more than 4.5 volts, go to next step.
  2. Reconnect MAP sensor connector. Remove all spark plugs. Inspect spark plug tips for wet fuel. If spark plug tips are wet, clean spark plugs. If spark plug tips are not wet, reinstall spark plugs. Go to next step.
  3. Inspect spark plug cables for correct placement. Reposition cables as required. If spark plug cables are installed correctly, go to next step.
  4. Using scan tool, read total spark advance while cranking engine. If spark advance is not 0-25 degrees BTDC, replace Powertrain Control Module (PCM). PCM is located under air cleaner. If spark advance is 0-25 degrees BTDC, go to next step.
  5. Turn ignition off. Check valve timing. Correct valve timing as required. If valve timing is okay, check engine compression. Repair as required. If engine compression is okay, replace MAP sensor.

CORRECTING FUEL DELIVERY

WARNINGHigh fuel pressure may be present in fuel lines. Open fuel system with caution. See FUEL PRESSURE RELEASE .

Note. After each repair, perform TEST VER-1 .

  1. Record fuel pressure gauge reading. Turn ignition off. Release fuel pressure. Remove fuel pressure gauge. Install fuel pressure gauge between fuel tank and fuel filter. Turn ignition on. Go to next step.
  2. Using scan tool, actuate Auto Shutdown (ASD) fuel system. Record fuel pressure gauge reading. Compare fuel pressure gauge reading with previous reading. If fuel pressure gauge reading is not at least 10 psi more than previous reading, go to step 4). If fuel pressure gauge reading is at least 10 psi more than previous reading, go to next step.
  3. Turn ignition off. Inspect fuel lines between fuel filter and fuel rail for restriction. Repair as required. If no restrictions are observed, replace fuel filter.
  4. If fuel pressure gauge reading is not at least 10 psi more than previous reading in step 2), turn ignition off. Release fuel pressure. Disconnect fuel return hose at fuel rail tube. Connect a 6-foot fuel hose to fuel rail return tube. Put other end of 6-foot fuel hose into an approved 2-gallon or more capacity fuel container. Go to next step. CAUTION: DO NOT allow fuel pressure to exceed 70 psi when squeezing fuel hose.
  5. Turn ignition on. Using scan tool, actuate fuel system. Gently squeeze 6-foot fuel hose. Read fuel pressure gauge reading. Using scan tool, stop fuel system actuation test. If fuel pressure exceeds 50 psi (3.3L) or 43 psi (3.5L), replace fuel pressure regulator. If fuel pressure does not exceed 50 psi (3.3L) or 43 psi (3.5L), replace fuel pump and sock filter.
WARNINGHigh fuel pressure may be present in fuel lines. Open fuel system with caution. See FUEL PRESSURE RELEASE . After each repair, perform TEST VER-1 .
  1. Ensure fuel tank is at least 1/4 full, and release fuel pressure. Turn ignition off. Remove fuel return hose from fuel rail tube. Connect a 6-foot fuel hose to fuel rail return tube. Put other end of 6-foot hose into an approved 2-gallon or more capacity gasoline container. Go to next step.
  2. Turn ignition on. Using DRB, actuate fuel system. Read fuel pressure gauge reading. If fuel pressure is more than 60 psi (3.3L) or 53 psi (3.5L), replace fuel pressure regulator. If fuel pressure is less than 60 psi (3.3L) or 53 psi (3.5L), go to next step.
  3. Turn ignition off. Reconnect fuel return hose. Remove fuel return hose from fuel tank. Connect Fuel Pressure Test Adapter (C-6541) to disconnected return hose. Put other end of hose into an approved 2-gallon or more capacity gasoline container. Go to next step.
  4. Turn ignition on. Using DRB, actuate fuel system. Read fuel pressure gauge. Using DRB, stop actuation test. If fuel pressure is less than 60 psi (3.3L) or 53 psi (3.5L), repair or replace restricted fuel pump module. If fuel pressure is more than 60 psi (3.3L) or 53 psi (3.5L), repair restricted fuel return line between fuel rail and fuel tank.

INSPECTING FUEL PUMP

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Using scan tool, stop actuation test. Actuate Auto Shutdown (ASD) relay. Touch fuel pump relay. If fuel pump relay does not pulsate when actuated, go to TEST NS-5B. If fuel pump relay pulsates when actuated, go to next step.
  2. Turn ignition off. Disconnect fuel pump relay. Using scan tool in voltmeter mode, check voltage on fuel pump relay connector terminal "B" (Red wire). If voltage is less than 10 volts, repair open Red wire. If voltage is more than 10 volts, go to next step.
  3. Reconnect fuel pump relay. Disconnect fuel pump connector. Ensure fuel pump connector has clean and tight connections. Turn ignition on. Go to next step.
  4. Using scan tool, actuate fuel system. Using scan tool in voltmeter mode, check voltage on fuel pump relay connector terminal No. 1 (Dark Green/Black wire). If voltage is less than 10 volts, go to step 6). If voltage is more than 10 volts, go to next step.
  5. Stop actuation test. Using scan tool in ohmmeter mode, check resistance of fuel pump connector terminal No. 5 (Black wire). If resistance is more than 5 ohms, repair open Black wire. If resistance is less than 5 ohms, replace fuel pump.
  6. If voltage is less than 10 volts in step 4), turn ignition off. Disconnect fuel pump relay. Connect a jumper wire between fuel pump relay connector terminal "D" (Dark Green/Black wire) and chassis ground. Go to next step.
  7. Using scan tool in ohmmeter mode, check resistance of fuel pump connector terminal No. 1 (Dark Green/Black wire). If resistance is less than 5 ohms, replace fuel pump relay. If resistance is more than 5 ohms, repair open Dark Green/Black wire.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Turn ignition off. Disconnect fuel pump relay. Turn ignition on. Using scan tool in voltmeter mode, check voltage on fuel pump relay connector terminal "A" (Dark Blue/White wire). If voltage is less than 10 volts, repair open Dark Blue/White wire. If voltage is more than 10 volts, go to next step.
  2. Using an external ohmmeter, check resistance between fuel pump relay terminals No. 85 and No. 86. (Scheme 9) If resistance is more than 100 ohms, replace fuel pump relay. If resistance is less than 100 ohms, repair open Dark Blue/Yellow wire.

CORRECTING NO RESPONSE CONDITION

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. If vehicle starts, go to TEST NS-6B. If vehicle does not start, turn ignition off. Disconnect Throttle Position Sensor (TPS) connector. Turn ignition on. Go to next step.
  2. Using scan tool in voltmeter mode, check voltage on TPS connector terminal No. 3 (Violet/White wire). If voltage is more than 6 volts, repair open ground(s) at Powertrain Control Module (PCM) connector terminals No. 5 (Black/White wire), No. 11 (Black/Tan wire) or No. 12 (Black/Tan wire). If voltage is less than 6 volts, go to next step.
  3. If voltage is less than 4.4 volts, go to next step. If voltage is more than 4.4 volts, reconnect TPS connector. Disconnect Manifold Absolute Pressure (MAP) sensor connector. Using scan tool in voltmeter mode, check voltage on MAP sensor connector terminal No. 3 (Violet/White wire). If voltage is more than 4.4 volts, go to TEST NS-6B. If voltage is less than 4.4 volts, replace TPS.
  4. Disconnect MAP sensor connector. Using scan tool in voltmeter mode, check voltage on TPS connector terminal No. 3 (Violet/White wire). If voltage is more than 4.4 volts, replace MAP sensor. If voltage is less than 4.4 volts, go to next step.
  5. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 6 (Violet/White wire). If resistance is less than 5 ohms, repair short to ground in Violet/White wire. If resistance is more than 5 ohms, go to next step.
  6. Turn ignition on. Using scan tool in voltmeter mode, check voltage on PCM connector terminal No. 9 (Dark Blue/White wire). If voltage is less than 10 volts, repair open Dark Blue/White wire. If voltage is more than 10 volts, go to next step.
  7. Check voltage on PCM connector terminal No. 3 (Red/White wire). If voltage is more than 10 volts, replace PCM. If voltage is less than 10 volts, go to next step.
  8. Remove and inspect PCM fuse from power distribution center. If fuse is blown, go to step 10). If fuse is okay, go to next step.
  9. Using scan tool in voltmeter mode, check voltage at PCM fuse socket (Red/White wire). If voltage is more than 10 volts, repair open Red/White wire from PCM to PCM fuse connector. If voltage is less than 10 volts, repair open Red/White wire from PCM fuse connector to battery.
  10. If fuse is blown in step 8), turn ignition off. Disconnect Auto Shutdown (ASD) relay. Disconnect fuel pump relay. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 3 (Red/White wire). If resistance is less than 5 ohms, repair short to ground in Red/White wire. If resistance is more than 5 ohms, go to next step.
  11. Check resistance of ASD relay connector terminal "D" (Dark Green/Orange wire). If resistance is less than 5 ohms, go to step 13). If resistance is more than 5 ohms, go to next step.
  12. Disconnect fuel pump connector. Using scan tool, check resistance of fuel pump relay terminal "D" (Dark Green/Black wire). If resistance is less than 5 ohms, repair short to ground in Dark Green/Black wire. If resistance is more than 5 ohms, replace fuel pump.
  13. If resistance is less than 5 ohms in step 11), disconnect ignition coil connector. Using scan tool in ohmmeter mode, check resistance of ASD relay connector terminal "D" (Dark Green/Orange wire). If resistance is more than 5 ohms, replace ignition coil. If resistance is less than 5 ohms, go to next step.
  14. Disconnect generator field connector. Using scan tool in ohmmeter mode, check resistance of ASD relay connector terminal "D" (Dark Green/Orange wire). If resistance is more than 5 ohms, repair generator for short to ground. If resistance is less than 5 ohms, go to next step. NOTE: When testing on junction block terminals, it may be necessary to unbolt junction block from vehicle to identify wire color for terminal being tested.
  15. Disconnect junction block No. 3 connector. (Scheme 9) Using scan tool in ohmmeter mode, check resistance of ASD relay connector terminal "D" (Dark Green/Orange wire). If resistance is more than 5 ohms, repair short to ground in Dark Green/Orange wire. If resistance is less than 5 ohms, go to next step.
  16. Disconnect fuel injector No. 1 connector. Using scan tool in ohmmeter mode, check resistance of junction block connector No. 3 (Dark Green/Orange wire). If resistance is more than 5 ohms, replace fuel injector No. 1. If resistance is less than 5 ohms, go to next step.
  17. Disconnect fuel injector No. 2 connector. Check resistance of junction block connector No. 3 (Dark Green/Orange wire). If resistance is more than 5 ohms, replace fuel injector No. 2. If resistance is less than 5 ohms, go to next step.
  18. Disconnect fuel injector No. 3 connector. Check resistance of junction block connector No. 3 (Dark Green/Orange wire). If resistance is more than 5 ohms, replace fuel injector No. 3. If resistance is less than 5 ohms, go to next step.
  19. Disconnect fuel injector No. 4. Check resistance of junction block connector No. 3 (Dark Green/Orange wire). If resistance is more than 5 ohms, replace fuel injector No. 4. If resistance is less than 5 ohms, go to next step.
  20. Disconnect fuel injector No. 5. Check resistance of junction block connector No. 3 (Dark Green/Orange wire). If resistance is more than 5 ohms, replace fuel injector No. 5. If resistance is less than 5 ohms, go to next step.
  21. Disconnect fuel injector No. 6. Check resistance of junction block connector No. 3 (Dark Green/Orange wire). If resistance is more than 5 ohms, replace fuel injector No. 6. If resistance is less than 5 ohms, repair short to ground in Dark Green/Orange wire.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. If ignition is not on when NO RESPONSE message is displayed, turn ignition on to get a response. If ignition is on when NO RESPONSE message is displayed, turn ignition off. Go to next step.
  2. Disconnect scan tool from Data Link Connector (DLC). Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Using an external ohmmeter, check resistance between DLC terminal No. 5 (Pink wire) and chassis ground. If resistance is less than 5 ohms, repair short to ground in Pink wire. If resistance is more than 5 ohms, go to next step.
  3. Check resistance between DLC terminal No. 1 (Light Green wire) and chassis ground. If resistance is less than 5 ohms, repair short to ground in Light Green wire. If resistance is more than 5 ohms, go to next step.
  4. Connect a jumper wire between DLC terminal No. 5 (Pink wire) and chassis ground. Using scan tool in ohmmeter mode, check resistance of PCM connector terminal No. 25 (Pink wire). If resistance is more than 5 ohms, repair open Pink wire. If resistance is less than 5 ohms, go to next step.
  5. Disconnect jumper wire. Connect jumper wire between DLC connector terminal No. 1 (Light Green wire) and ground. Using scan tool, check resistance of PCM connector terminal No. 45 (Light Green wire). If resistance is more than 5 ohms, repair open Light Green wire. If resistance is less than 5 ohms, go to next step.
  6. Connect scan tool to a functional DLC on another vehicle. Turn ignition on. Using scan tool, attempt to read trouble codes. If scan tool does not display NO RESPONSE, replace initial vehicle's PCM. If scan tool displays NO RESPONSE, substitute another scan tool cartridge. Go to next step.
  7. Using scan tool, attempt to read trouble codes. If scan tool does not display NO RESPONSE, replace scan tool cartridge. If scan tool displays NO RESPONSE, substitute another scan tool adapter cable. Using scan tool, attempt to read trouble codes. If scan tool does not display NO RESPONSE, replace scan tool adapter cable. If scan tool displays NO RESPONSE, repair or replace scan tool.

INSPECTING IDLE AIR CONTROL MOTOR OPERATION

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Disconnect Idle Air Control (IAC) motor connector. Turn ignition on. Using scan tool, actuate IAC motor. Using scan tool in voltmeter mode, check voltage on IAC motor connector terminal No. 1 (Gray/Red wire). If voltage is less than one volt, go to TEST NS-7B. If voltage is more than one volt, go to next step.
  2. Check voltage on IAC motor connector terminal No. 3 (Brown/White wire). If voltage is less than one volt, go to «TEST NS-7C»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than one volt, go to next step.
  3. Check voltage on IAC motor connector terminal No. 4 (Violet/Black wire). If voltage is less than one volt, go to «TEST NS-7D»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than one volt, go to next step.
  4. Check voltage on IAC motor connector terminal No. 2 (Yellow/Black wire). If voltage is less than one volt, go to «TEST NS-7E»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If voltage is more than one volt, turn ignition off. Go to next step.
  5. Remove IAC motor from throttle body. Reconnect IAC motor connector. Using scan tool, actuate IAC motor connector. If IAC motor tip moves in and out, go to «TEST NS-8A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) . If IAC motor tip does not move in and out, replace IAC motor.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Inspect all terminals. Repair as required. If PCM terminals are okay, go to next step.
  2. Using an external ohmmeter, check resistance of Gray/Red wire between IAC motor connector terminal No. 1 and PCM connector terminal No. 39. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Gray/Red wire.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Inspect all terminals. Repair as required. If PCM terminals are okay, go to next step.
  2. Using an external ohmmeter, check resistance of Brown/White wire between IAC motor connector terminal No. 3 and PCM connector terminal No. 40. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Brown/White wire.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Inspect all terminals. Repair as required. If PCM terminals are okay, go to next step.
  2. Using an external ohmmeter, check resistance of Violet/Black wire between IAC motor connector terminal No. 4 and PCM connector terminal No. 59. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Violet/Black wire.

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Turn ignition off. Disconnect Powertrain Control Module (PCM) connector. PCM is located under air cleaner. Inspect all terminals. Repair as required. If PCM terminals are okay, go to next step.
  2. Using an external ohmmeter, check resistance of Yellow/Black wire between IAC motor connector terminal No. 2 and PCM connector terminal No. 60. If resistance is less than 5 ohms, replace PCM. If resistance is more than 5 ohms, repair open Yellow/Black wire.

CORRECTING START & STALL CONDITION

Note. If coming to this test from oxygen sensor test and rich or lean condition is not corrected after checking items listed below, replace Powertrain Control Module (PCM). PCM is located under air cleaner.

At this point in diagnostic test procedure, all engine control systems have been determined to be operating as designed and not causing a start and stall problem. Following additional items should be checked as possible causes

  1. Check if any Technical Service Bulletins (TSBs) apply to vehicle.
  2. Check valve timing.
  3. Check engine compression.
  4. Check for exhaust system restriction.
  5. Ensure PCV system is functioning properly.
  6. Check camshaft and crankshaft sprockets.
  7. Check torque converter stall speed.
  8. Check for fuel contamination.
  9. Check secondary ignition system.

REPAIRING NO CRANK CONDITION

Note. For connector terminal ID, see CONNECTOR IDENTIFICATION. For wiring diagram, see WIRING DIAGRAMS - 3.5L article in ENGINE PERFORMANCE. After each repair, perform TEST VER-1 .

  1. Ensure transmission is in Park position. Using scan tool, read park/neutral position switch sense. If scan tool does not display PARK, repair open Black/Dark Green wire. If scan tool displays PARK, go to next step.
  2. Remove starter relay. Using scan tool in voltmeter mode, check voltage on starter relay connector terminal "B" (Red wire). If voltage is less than 10 volts, repair open Red wire. If voltage is more than 10 volts, go to next step.
  3. Check voltage on starter relay connector terminal "A" (Yellow wire). If voltage is less than 10 volts, repair open Yellow wire. If voltage is more than 10 volts, go to next step. WARNING: Engine may crank in following step. Keep away from moving engine parts.
  4. Ensure transmission is in Park position and parking brake is set. Briefly connect a jumper wire between starter relay connector terminals "B" (Red wire) and "D" (Light Green wire). If starter motor cranks, replace starter relay. If starter motor does not crank, and solenoid does not click, replace starter solenoid. If starter motor does not crank and solenoid clicks, go to next step.
  5. Disconnect jumper wire. Disconnect starter solenoid connector (Light Green wire). Using an external ohmmeter, check resistance of Light Green wire between starter solenoid connector terminal No. 1 and starter relay connector terminal "D". If resistance is more than 5 ohms, repair open Light Green wire. If resistance is less than 5 ohms, go to next step.
  6. Reinstall starter relay. Check battery cables. Repair cables as necessary. If cables are okay, repair starter motor as necessary.

VERIFICATION PROCEDURE

  1. Inspect vehicle to ensure all engine components are connected. Reassemble and reconnect components as necessary. Inspect engine oil for fuel contamination. Change oil and filter if necessary. Attempt to start engine.
  2. If engine does not start, check if any Technical Service Bulletins (TSBs) apply to vehicle and return to «TEST TC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) , if necessary.
  3. If engine starts and Powertrain Control Module (PCM) is changed, repair is complete.
  4. If engine starts and PCM is not changed, connect scan tool to data link connector and erase trouble codes. Repair is complete.

Inspect vehicle to ensure all engine components are connected. Reassemble and reconnect components as necessary. If another trouble code was read previously and not corrected, return to TEST TC-1A and follow path specified by other trouble code. If powertrain control module has not been replaced, perform the following

  1. Connect scan tool to Data Link Connector (DLC), and erase trouble codes.
  2. Using scan tool, reset all values in adaptive memory.
  3. Disconnect scan tool.

To ensure no other trouble code remains, perform following

  1. If vehicle is equipped with A/C, turn A/C and blower motor on. Drive vehicle for at least 5 minutes and attain a speed of at least 40 MPH. Ensure transmission shifts through all gears.
  2. Upon completion of road test, turn engine off. Restart engine, and let idle for at least 2 minutes. Turn engine off. Connect scan tool to DLC.
  3. Read trouble codes. If repaired trouble code has reset, repair is not complete. Check all pertinent Technical Service Bulletins (TSBs), and return to «TEST TC-1A»(/chrysler/new-yorker/xiv-1994-1996/remont/testing-diagnostics/#engine-controls-tests-wcodes-35l) , if necessary. If another trouble code exists, return to TEST TC-1A and follow path specified by other trouble code. If no other trouble codes exist, repair is now complete.