SPECIFICATIONS - WHEEL ALIGNMENT
| DESCRIPTION | SPECIFICATION |
| Vehicle level - front axle | 1.4° (-2.1/+1.4) |
| Vehicle level - rear axle | 0.4° (+/-0.8) |
| Ball point position | 30,5+/-2 mm |
| Front axle toe-in | 0° 20'+/-10' |
| Toe-out on turns with wheel on the inside of the curve steered through 20° | 1° 25'+/-30' |
| Total rear axle toe | 0° 33'+/-7' |
| ALIGNMENT SPECIFICATIONS |
| Front Axle Toe | 2.5° |
| Rear Axle Toe | 1.2° |
| Front Camber | 1° 13' (-1.22°) |
| Front Caster | 5° 12' (5.20°) |
| Rear Camber | 1° 08' (-1.13°) |
| Permissible difference in front axle camber between right and left side of vehicle | 20' |
SPECIFICATIONS - TORQUE
| DESCRIPTION | N.m | Ft. Lbs. | In. Lbs. |
| Steering idler arm to bearing bushing | 30 | 22 | 266 |
| Repair Nut | 120 | 88.5 | 1060 |
| Lock Nut | 50 | 37 | 443 |
| Cam bolt, rear axle tie rod | 70 | 52 | 620 |
Scheme 1
Scheme 1: STANDARD PROCEDURE - ADJUSTING FRONT WHEEL BEARINGS
| 1 - WHEEL BOLT |
| 2 - DUST CAP |
| 3 - ROTOR |
| 4 - HUB NUT |
| 5 - ROTOR LOCK BOLT |
- Remove the wheel and tire assembly.
- Install a wheel bolt (1) on the opposite side from the brake rotor retaining bolt (5).
- Press the brake pads back in the brake caliper making sure they do not come in contact with the brake rotor.
- Remove the dust cap (2).
- Loosen the hub nut bolt. Turn the hub nut (4) back until a slight end play is achieved.
- Attach a dial indicator. CAUTION: Do not turn the wheel hub while taking the measurement.
- Adjust the wheel bearing end play by turning the hub nut (4) in stages while pushing and pulling the rotor firmly back and forth. Adjust end play to 0.01-0.02 mm.
- Tighten the hub nut bolt to 11 N.m (8 ft. lbs.) and recheck the wheel bearing end play.
- Remove the dial indicator.
- Install the wheel hub dust cap (2).
- Remove the wheel bolt from the rotor.
- Install the front wheel and tire assembly.
| DESCRIPTION | N.m | Ft. Lbs. | In. Lbs. |
| Front Shock Absorber Upper Nut | 18 | 13 | 159 |
| Front Shock Absorber Lower Nut | 55 | 41 | 487 |
| Front Sway Bar To Lower Control Arm Nut | 20 | 15 | 177 |
| Front Sway Bar Bushing Nuts | |
| M10 | 40 | 30 | 354 |
| M8 | 20 | 15 | 177 |
| Front Sway Bar To Frame Nut | 60 | 44 | 531 |
| Upper Control Arm Joint To Steering Knuckle | 45 | 33 | 398 |
| Clamping Nut | 11 | 8 | 97 |
| Lower Ball Joint To Steering Knuckle | 140 | 103 | 1240 |
| Lower Ball Joint To lower Control Arm | 105 | 77 | 929 |
| Upper Control Arm To Body Nut | 65 | 50 | 575 |
| Lower Control Arm To Frame Nut | 120 | 88 | 1060 |
Scheme 2
Scheme 3
Scheme 4
Scheme 5
Scheme 6
| 1 - UPPER CONTROL ARM |
| 2 - TIE ROD END |
| 3 - WHEEL SPEED SENSOR |
| 4 - UPPER BALL JOINT NUT |
| 5 - DUST SHIELD BOLT |
| 6 - ROTOR LOCK BOLT |
| 7 - ROTOR |
| 8 - DUST CAP |
| 9 - HUB NUT |
| 10 - BEARING |
| 11 - HUB |
| 12 - DUST SHIELD |
| 13 - TIE ROD END NUT |
| 14 - LOWER BALL JOINT NUT |
| 15 - CALIPER BOLT |
| 16 - LOWER BALL JOINT |
The knuckle is a single casting with legs machined for the upper and lower ball joints. The knuckle also has machined mounting locations for the front brake calipers and hub bearing.
Scheme 7
| CAUTION | When removing the steering knuckle the shock absorber must remain installed. |
Scheme 8
Scheme 9
Scheme 10
Scheme 11
Scheme 12
Scheme 13
Scheme 14
- Raise and support the vehicle.
- Remove the front wheel and tire assembly.
- Remove the front disc brake caliper (1). «(Refer to BRAKES/HYDRAULIC/MECHANICAL/DISC BRAKE CALIPERS - REMOVAL)»(ref-250638-S11364320952007031500000) .
- Remove the front disc brake rotor (1). «(Refer to BRAKES/HYDRAULIC/MECHANICAL/ROTORS - REMOVAL)»(ref-250638-S29159189042007031500000) .
- Remove the front wheel hub. «(Refer to SUSPENSION/FRONT/HUB/BEARING - REMOVAL)»(ref-250622-S03319271142007031500000) .
- Remove the disc brake dust shield by removing the three hex bolts (1).
- Remove the Wheel Speed Sensor by removing the bolt and pulling the sensor straight out of the steering knuckle. NOTE: Check the ball joint rubber boot for any wear or damage. Repair as necessary. NOTE: An Allen wrench may be required to hold the ball joint stud while removing the nut. CAUTION: Do not use pneumatic tools to tighten the bolt on the special tool.
- Remove the tie rod end from the steering knuckle by removing the nut from the tie rod joint stud. Using Special Tool C-3894-A Two Jaw Puller, slowly tighten the bolt until the tie rod end joint is pushed out of the steering knuckle. NOTE: An Allen wrench may be required to hold the ball joint stud while removing the nut.
- Remove the lower control arm supporting ball joint from the steering knuckle by removing the nut (1) from the ball joint stud. CAUTION: Do not use pneumatic tools to tighten the bolt on the special tool.
- Using Special Tool 9168 Ball Joint Puller (2) slowly tighten the bolt until the ball joint (1) is pushed out of the steering knuckle. NOTE: An Allen wrench may be required to hold the ball joint stud while removing the nut.
- Remove the steering knuckle upper control arm nut (1) from the upper ball joint stud. CAUTION: Do not use pneumatic tools to tighten the bolt on the special tool.
- Using Special Tool 9168 Ball Joint Puller slowly tighten the bolt until the upper ball joint is pushed out of the steering knuckle.
- Carefully remove the knuckle from the vehicle.
| Description | N.m | Ft. Lbs. | In. Lbs. |
| Stabilizer Link to Stabilizer Bar | 30 | 22 | 266 |
| Stabilizer Bar to Stabilizer Link Nut | 20 | 15 | 177 |
| Bolt, Stabilizer Bar Clamp | 20 | 15 | 177 |
| Upper Shock Nut | 18 | 13 | 159 |
| Shock Absorber to Lower Control Arm | 55 | 41 | 487 |
| Rear Axle Carrier Nut | 90 | 66 | 797 |
| Rear Axle Carrier Rear Nut | 90 | 66 | 797 |
| Rear Axle Center Assembly At Front to Rear Axle Carrier | 50 | 37 | 443 |
| Rear Axle Center Assembly At Rear to Rear Axle Carrier | 110 | 81 | 974 |
| Lower Control Arm to Rear Axle Carrier | 70 | 52 | 620 |
| Lower Control Arm to Wheel Carrier | 120 | 88 | 1060 |
| Camber Strut to Rear Axle Carrier | 70 | 52 | 620 |
| Camber Strut to Wheel Carrier | 70 | 52 | 620 |
| Trailing Link to Rear Axle Carrier | 70 | 52 | 620 |
| Trailing Link to Wheel Carrier | 70 | 52 | 620 |
| Lateral Link to Rear Axle Carrier | 70 | 52 | 620 |
| Lateral Link to Wheel Carrier | 30 | 22 | 266 |
| Track Bar to Rear Axle Carrier | 70 | 52 | 620 |
| Track Bar to Wheel Carrier | 70 | 52 | 620 |
Scheme 15
Scheme 16
- Raise and support the vehicle.
- Remove the wheel and tire assembly.
- Remove the inner camber strut bolt (1) attaching the camber strut to the rear axle carrier.
- Remove the outer camber strut bolt (2) attaching the camber strut to the wheel carrier. NOTE: Lightly tap the camber strut with a plastic headed hammer to loosen the rubber mounts from the mounting flanges.
- Remove the camber strut from the vehicle.