Crankcase Capacity
Oil capacity is 5.0 qts. (4.7L).
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor-To-Engine Bolts | 21 (28) |
| Camshaft Sprocket Bolts | 21 (28) |
| Catalytic Converter Pipe-To-Support Bracket Nut | 35 (47) |
| Connecting Rod Cap Bolts |
| Step 1 | 20 (27) |
| Step 2 | Plus 1/4 Turn |
| Crankshaft Main Bearing Cap Bolts |
| Inner Cap Bolts-Step 1 | 15 (20) |
| Inner Cap Bolts-Step 2 | Plus 1/4 Turn |
| Outer Cap Bolts (Windage Tray)-Step 1 | 20 (27) |
| Outer Cap Bolts (Windage Tray)-Step 2 | Plus 1/4 Turn |
| Tie Bolts | 21 (28) |
| Crankshaft Damper Bolt | 125 (169) |
| Crankshaft-To-Driveplate Bolts | 70 (95) |
| Cylinder Head Bolts |
| M8 | 21 (28) |
| M11-Step 1 | 35 (47) |
| M11-Step 2 | 55 (75) |
| M11-Step 3 | 55 (75) |
| M11-Step 4 | Plus 1/4 Turn |
| Driveplate-To-Torque Converter Bolts | 65 (88) |
| Engine Mount Bracket-To-Block Bolts | 45 (61) |
| Engine Mount Insulator Nuts | 45 (61) |
| Exhaust Manifold-To-Cylinder Head Bolts | 17 (23) |
| Exhaust Support Bracket-To-Transmission | 35 (47) |
| Exhaust Support-To-Body Bracket Bolts | 18 (25) |
| Exhaust System Band Clamp Bolt | 45 (61) |
| Generator Bracket Bolts | 30 (41) |
| Oil Filter |
| 2000 Models | 15 (20) |
| 2001 Models | 12 (16) |
| Oil Pan Bolts | 21 (28) |
| Oil Pan Drain Plug |
| 2000 Models | 21 (28) |
| 2001 Models | 20 (27) |
| Oil Pump Pick-Up Tube Bolt | 21 (28) |
| Oil Pump-To-Block Bolts | 21 (28) |
| Spark Plugs | 15 (20) |
| Starter Bolt | 30 (41) |
| Timing Chain Cover (Primary) Bolts |
| M10 | 40 (54) |
| Timing Chain Guide Bolts | 21 (28) |
| Timing Chain Guide Access Plug | 15 (20) |
| Timing Chain Tensioner (Primary) | 40 (54) |
| INCH Lbs. (N.m) |
| A/C Condenser Mounting Screws | 45 (5) |
| Camshaft Bearing Cap Bolts | 106 (12) |
| Camshaft Chain Tensioner (Secondary) Bolts | 106 (12) |
| Exhaust Manifold Heat Shield Bolts | 106 (12) |
| Exhaust Manifold-To-Catalytic Converter "V" Band Clamp | 100 (11) |
| Intake Manifold (Upper & Lower) Bolts | 106 (12) |
| Oil Pan Nuts | 106 (12) |
| Oil Pump Cover Bolts | 106 (12) |
| Rear Crankshaft Seal Retainer Bolts | 106 (12) |
| Thermostat Housing/Water Inlet Connector Bolts | 106 (12) |
| Throttle Body Bolts | 106 (12) |
| Timing Chain Cover (Primary) Bolts |
| M6 | 106 (12) |
| Valve Cover Bolts | 106 (12) |
| Water Outlet Housing Bolts | 106 (12) |
| Water Pump Bolts | 106 (12) |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 167 Cu. In. (2.7L) |
| Bore | 3.386" (86.00 mm) |
| Stroke | 3.091" (78.50 mm) |
| Compression Ratio | 9.67:1 |
| Fuel System | SFI |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft |
| End Play | .0019-.0108 (.048-.274) |
| Runout | .0017 (.43) |
| Main Bearings |
| Journal Diameter | 2.4997-2.5004 (63.492-63.510) |
| Journal Out-Of-Round | .0006 (.015) |
| Journal Taper | .0006 (.015) |
| Oil Clearance | .0014-.0021 (.036-.053) |
| Connecting Rod Bearings |
| Journal Diameter | 2.1067-2.1060 (53.510-53.492) |
| Journal Out-Of-Round (New Part) | .0002 (.005) |
| Journal Out-Of-Round (Maximum Limit) | .006 (.15) |
| Journal Taper (New Part) | .0001 (.003) |
| Journal Taper (Maximum Limit) | .001 (.03) |
| Oil Clearance | .0010-.0026 (.025-.066) |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Pin Bore Diameter | .8665-.8668 (22.0091-22.0167) |
| Side Play | .0052-.0150 (.132-.381) |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance (1) | .0001-.0016 (-.003-.041) |
| Diameter |
| 2000 | 3.3846-3.3856 (85.968-85.994) |
| 2001 | 3.3844-3.33858 (85.964-86.002) |
| Pins |
| Diameter | .8661-.8662 (21.999-22.001) |
| Piston Fit |
| 2000 | .0001-.0004 (.003-.010) |
| 2001 | .0002-.0005 (.005-.012) |
| Rod Fit | .0003-.0008 (.008-.020) |
| Ring-No. 1 |
| End Gap | .008-.014 (.20-.36) |
| Side Clearance | .0016-.0031 (.041-.080) |
| Ring-No. 2 |
| End Gap | .014-.024 (.37-.63) |
| Side Clearance | .0016-.0031 (.041-.080) |
| Ring-No. 3 (Oil) |
| End Gap | .010-.030 (.25-.75) |
| Side Clearance | .0025-.0082 (.064-.208) |
| (1) Piston at skirt is elliptical and is coated with a solid lubricant. Measuring piston .39" (10 mm) above bottom of skirt and the combination of these design features may result in a negative bore-to-piston clearance. |
| (1) | Piston at skirt is elliptical and is coated with a solid lubricant. Measuring piston .39" (10 mm) above bottom of skirt and the combination of these design features may result in a negative bore-to-piston clearance. |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter (1) | 3.386 (85.00) |
| Maximum Taper | .002 (.05) |
| Maximum Out-Of-Round | .003 (.08) |
| (1) Measured at 70°F. |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Intake Valves |
| Face Angle | 44 1/2-45° |
| Head Diameter | 1.3256-1.3358" (33.670-33.929 mm) |
| Installed Height | 1.8367-1.8735" (46.652-47.587 mm) |
| Minimum Margin | .0028-.0209" (.071-.531 mm) |
| Length | 4.2476-4.2673" (107.889-108.389 mm) |
| Stem Diameter | .2337-.2344" (5.936-5.954 mm) |
| Exhaust Valves |
| Face Angle | 44 1/2-45° |
| Head Diameter | 1.0894-1.1000" (27.671-27.940 mm) |
| Installed Height | 1.8978-1.9346" (48.204-49.139 mm) |
| Minimum Margin | .0335-.0516" (.851-1.311 mm) |
| Length | 4.1685-4.1882" (105.880-106.380 mm) |
| Stem Diameter | .2326-.2333" (5.908-5.926 mm) |
| Valve Springs |
| Free Length | 1.7965" (45.631 mm) |
| Installed Height | 1.4961" (38 mm) |
| Lbs. @ In. (kg @ mm) |
| Valve Spring Pressure |
| Valve Closed | 56.0-64.0 @ 1.4961 (25.40-29.03 @ 38.000) |
| Valve Open (Intake) | 147.9-162.1 @ 1.1417 (67.09-73.53 @ 28.992) |
| Valve Open (Exhaust) | 138.0-150.8 @ 1.1811 (62.60-68.40 @ 29.999) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Maximum Warpage | .008" (.20 mm) |
| Valve Seats |
| Seat Angle | 45-45 1/2° |
| Intake Seat Width | .0394-.0591" (1.000-1.501 mm) |
| Exhaust Seat Width | .0492-.0689" (1.250-1.750 mm) |
| Maximum Seat Runout | .002" (.050 mm) |
| Valve Guides - Intake Valve |
| Valve Guide I.D. | .2353-.2363" (5.977-6.002 mm) |
| Valve Guide Installed Height | .5217-.5414" (13.251-13.752 mm) |
| Valve Stem-To-Guide Using Caliper (New Components) - Oil Clearance | .00090-.00256" (.022-.065 mm) |
| Valve Stem-To-Guide-Using Wobble Method (Oil Clearance) | .0114" (.290 mm) |
| Valve Guides - Exhaust Valve |
| Valve Guide I.D. | .2353-.2363" (5.977-6.002 mm) |
| Valve Guide Installed Height | .5217-.5414" (13.251-13.752 mm) |
| Valve Stem-To-Guide Using Caliper (New Components) Oil Clearance | .0020-.0037" (.051 -.094 mm) |
| Valve Stem-To-GuideUsing Wobble Method - Oil Clearance | .0146" (.370 mm) |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter | .9469-.9476 (24.051-24.069) |
| End Play | .0051-.0110 (.013-.279) |
| Journal Diameter | .9449-.9441 (24.000-23.980) |
| Journal Runout | .00012 (.003) |
| Lobe Lift |
| Intake | .3543 (8.999) |
| Exhaust | .3150 (8.001) |
| Oil Clearance | .0020-.0035 (.051-.089) |