Installation
Install NEW "V" band clamp. Install NEW "O" ring on engine oil dipstick tube. Install NEW EGR gaskets. Using NEW gasket, install manifold, and tighten to specification. See TORQUE SPECIFICATIONS . To complete installation, reverse removal procedure.
- Release fuel pressure. See «FUEL PRESSURE RELEASE»(ref-9332-S29334826162000101800000). Disconnect negative battery cable from remote jumper terminal located at right strut tower. Drain cooling system. Cover drive belts and/or pulleys to prevent contact with coolant. If coolant contacts belts and/or pulleys, flush both with clean water.
- Open radiator drain located at lower right side of radiator. DO NOT use pliers to open radiator drain. Remove coolant recovery reservoir cap, and open air bleed valve located on water outlet connector at front of engine. see scheme 6
- Remove upper radiator crossmember. Disconnect fan assembly connector. Remove fan assembly. Remove drive belts. Using Crankshaft Pulley Holder (8191), hold crankshaft pulley and remove center bolt. Using a 3-jaw puller, remove crankshaft pulley.
- Remove timing belt covers. Remove camshaft sprockets. Remove intake manifold assembly. See «INTAKE MANIFOLD»(ref-9332-S35278080892000101800000). Remove cylinder head covers. See «CYLINDER HEAD COVERS»(ref-9332-S32418917572000101800000). Remove rear timing belt covers and water pump. Remove water pump "O" rings. Remove cylinder head bolts, and remove cylinder head.
- Before installing head bolts, clean and lubricate threads with engine oil. Install head gasket over locating dowels. Ensure gasket is installed on correct side. (Scheme 12) Install cylinder head over dowels.
- Tighten cylinder head bolts in sequence to specification. (Scheme 13) See «TORQUE SPECIFICATIONS»(ref-9332-S11039190512000101800000). To complete installation, reverse removal procedure.
