Contents Wiring diagrams Section: Communication Devices All sections

Programming and Setup - All Systems: Other Chevrolet Volt I

Communication Devices ~5785 words

Control Module References

CodeControl Module/Scan Tool InformationSchematicRepair InstructionProgramming and Setup
Data Link References Diagnostic System Check - Vehicle Diagnostic Trouble Code (DTC) List - Vehicle Symptoms - Vehicle
K114 Volt Power Module Accessory DC Power Control Module Scan Tool InformationStarting and Charging SchematicsAccessory DC Power Control Module Replacement14 Volt Power Module Accessory DC Power Control Module Programming and Setup
K118Air Conditioning Compressor Control ModuleHVAC SchematicsAir Conditioning and Drive Motor Battery Cooling Compressor ReplacementAir Conditioning Compressor Control Module Programming and Setup
T18/K57Battery ChargerPlug-In Charging SchematicsDrive Motor Battery Charger ReplacementBattery Charger Programming and Setup
K16Battery Energy Control Module Scan Tool InformationHybrid Energy Storage SchematicsBattery Energy Control Module ReplacementBattery Energy Control Module Programming and Setup
K9Body Control Module Scan Tool InformationBody Control System SchematicsBody Control Module ReplacementBody Control Module Programming and Setup
K73Communication Interface Module Scan Tool InformationOnStar SchematicsCommunication Interface Module ReplacementCommunication Interface Module Programming and Setup
K71Control Solenoid Valve and Transmission Control Module Assembly Transmission Control Module Scan Tool InformationAutomatic Transmission Controls SchematicsControl Solenoid Valve and Transmission Control Module Assembly ReplacementControl Solenoid Valve and Transmission Control Module Assembly Programming and Setup (4ET50)
K10Coolant Heater Control ModuleHybrid Cooling SchematicsHeater Coolant Heater ReplacementCoolant Heater Control Module Programming and Setup
T6Drive Motor Generator Power Inverter Module Automatic Transmission Auxiliary Fluid Pump Control Module Scan Tool Information Hybrid Powertrain Control Module Scan Tool Information Motor Control Module 1 Scan Tool Information Motor Control Module 2 Scan Tool InformationHybrid Controls SchematicsDrive Motor Generator Power Inverter Module ReplacementDrive Motor Generator Power Inverter Module Programming and Setup
K29Driver Seat and Passenger Seat Heater Control Module Scan Tool InformationHeated/Cooled Seat SchematicsFront Seat Heater Control Module ReplacementHeated Seat Control Module Programming and Setup
K17Electronic Brake Control Module Scan Tool InformationAntilock Brake System SchematicsElectronic Brake Control Module ReplacementElectronic Brake Control Module Programming and Setup
K83Electronic Parking Brake Control Module Scan Tool InformationPark Brake System SchematicsElectronic Parking Brake Control Module ReplacementElectronic Parking Brake Control Module Programming and Setup
K20Engine Control Module Scan Tool InformationEngine Controls SchematicsEngine Control Module ReplacementEngine Control Module Programming and Setup
K27Fuel Pump Flow Control Module Scan Tool InformationEngine Controls SchematicsFuel Pump Flow Control Module ReplacementFuel Pump Flow Control Module Programming and Setup
S25Garage Door OpenerRemote Function SchematicsGarage Door Opener Transmitter Replacement (Volt)Garage Door Opener Programming and Setup
K33Heating, Ventilation and Air Conditioning Control ModuleHVAC SchematicsBlower Motor Control Module ReplacementHVAC System Control Module Programming and Setup
K112A/B/C/DHybrid Battery Interface Control ModuleHybrid Energy Storage SchematicsDrive Motor Battery Interface Control Module Replacement (Module 2) , Drive Motor Battery Interface Control Module Replacement (Module 3) , Drive Motor Battery Interface Control Module Replacement (Module 4) , Drive Motor Battery Interface Control Module Replacement (Module 1)Hybrid Battery Interface Control Module Programming and Setup
K114BHybrid Powertrain Control Module 2 Scan Tool InformationHybrid Cooling Schematics or Hybrid Energy Storage SchematicsHybrid Powertrain Control Module 2 ReplacementHybrid Powertrain Control Module 2 Programming and Setup
K85Inflatable Restraint Passenger Presence System Scan Tool InformationSIR SchematicsInflatable Restraint Front Passenger Presence Sensor ReplacementPassenger Presence System Programming and Setup
K36Inflatable Restraint Sensing and Diagnostic Module Scan Tool InformationSIR SchematicsAirbag Sensing and Diagnostic Module ReplacementInflatable Restraint Sensing and Diagnostic Module Programming and Setup
P16Instrument Cluster Scan Tool InformationInstrument Cluster SchematicsInstrument Cluster ReplacementInstrument Cluster Programming and Setup
K84Keyless Entry Control Module Scan Tool InformationRemote Function SchematicsKeyless Entry Control Module ReplacementKeyless Entry Control Module Programming and Setup
K41Object Alarm Module Scan Tool InformationObject Detection SchematicsFront and Rear Object Alarm Module ReplacementObject Alarm Module Programming and Setup
K43Power Steering Control Module Scan Tool InformationPower Steering SchematicsPower Steering Assist Motor ReplacementPower Steering Control Module Programming and Setup
A11Radio Scan Tool InformationRadio/Navigation System SchematicsRadio ReplacementRadio Programming and Setup
A22Radio ControlsRadio/Navigation System SchematicsRadio Control Assembly ReplacementRadio Control Programming and Setup
T3Radio Speaker AmplifierRadio/Navigation System SchematicsRadio Speaker Amplifier ReplacementAudio Amplifier Programming and Setup
K84Remote Control Door Lock Receiver Keyless Entry Control Module Scan Tool InformationRemote Function SchematicsRemote Control Door Lock Receiver ReplacementRemote Control Door Lock Receiver Programming and Setup
K60Steering Column Lock Control Module Scan Tool InformationColumn Lock SchematicsSteering Column ReplacementSteering Column Lock Control Module Programming and Setup
K9Theft Deterrent ModuleImmobilizer SchematicsTheft Deterrent Module ReplacementTheft Deterrent Module Programming and Setup

Control Module References

Accessory DC Power Control Module Programming and Setup

Special Tools

EL-49642 SPS Programming Support Tool

For equivalent regional tools, refer to Special Tools .

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS programming support tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

Unsuccessful Programming Recovery

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least 1 minute.
  4. Connect a charge cord to the vehicle.
  5. Turn the vehicle ON and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Air Conditioning Compressor Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS programming support tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct power mode. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Vehicle in Service Mode, attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Battery Charger Programming and Setup

Special Tools

EL-49642 SPS Programming Support Tool

For equivalent regional tools, refer to Special Tools .

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS Programming Support Tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct power mode. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Vehicle in Service Mode, attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Battery Energy Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS Programming Support Tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Reprogram ECU

To program an existing BCM, perform the following procedure

  1. Install EL-49642 SPS programming support tool.
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select BCM Body Control Module - Programming and follow the on-screen instructions.
  4. On the SPS Supported Controllers screen, select BCM Body Control Module - Setup and follow the on-screen instructions.
  5. Check the driver information center display for additional messages regarding further calibration instructions. If there are no additional driver information center instructions present, programming is complete.
  6. At the end of programming, choose the "Clear All DTCs" function on the SPS screen.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Vehicle in Service Mode, attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

To program a replacement ECU, perform the following procedure

Note. It is critical to use the service replacement Communication Interface Module only in the vehicle for which it was ordered. Failure to perform the following procedures will result in a red LED, DTC(s) being set, and limited or incomplete OnStar® services An OnStar® button press to the OnStar® call center is not required to complete the procedure. It may take up to 24 hours for OnStar® service to become fully activated after performing the procedures. Perform the following procedure only once. Repeat attempts of the procedure may result in a delay of the activation process. To fully activate an OnStar® module, both the setup and activation request procedures must be completed on all vehicles with and without an active OnStar® subscription to insure the unit has been setup properly for the vehicle it has been installed into and also to update the OnStar® with the correct unit information. To initialize the Turn-by-Turn feature, the vehicle must first be driven 8-16 km (5-10 mi) in order to allow the system to self-calibrate the dead reckoning feature. On vehicles up fitted with TTY capabilities, it is necessary to perform a power cycle of the OnStar® Interface Module (OTIM), and toggle the TTY mode after completing the Communication Interface Module installation and setup procedures. The default language for the new Telematics Communication Interface Control Module is English. To change the language to French or Spanish, access the scan tool.

  1. Install EL-49642 SPS programming support tool.
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select ONSU Onstar® Module Setup and Service Activation and follow the on-screen instructions.
  4. At the end of programming, choose the "Clear All DTCs" function on the SPS screen.
  5. The default language for the new Communication Interface Module is English. To change the language to French or Spanish, access the scan tool.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Vehicle in Service Mode, attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Turn the vehicle ON and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Coolant Heater Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS Programming Support Tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least 1 minute.
  4. Turn the vehicle ON and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Electronic Brake Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS Programming Support Tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Electronic Parking Brake Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS programming support tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

Engine Control Module Programming and Setup

Special Tools

EL-49642 SPS Programming Support Tool

For equivalent regional tools, refer to Special Tools .

The following service procedures require either a programming or a setup event performed for a complete repair.

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS programming support tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

ECM Reprogramming

If the ECM needs to be reprogrammed, the following procedures must be performed

  1. Connect a scan tool to the vehicle and access SPS.
  2. Perform the SPS function Engine Control Module - Programming and follow the on-screen instructions.
  3. Engine Oil Life Remaining. When available, use a scan tool to reset the Engine Oil Life back to the original percentage recorded before the module was reprogrammed.

Fuel Pump Flow Control Module Programming and Setup

The fuel pump control module must be programmed with the proper calibration software. The module stores and utilizes this information however if it is not properly configured with the correct calibration software, the fuel pump control module will not control all of the vehicle features properly.

Ensure that the following conditions exist in order to prepare for fuel pump control module programming

  1. The battery is fully charged.
  2. The MDI data link connectors are secure.
  3. The scan tool is loaded with the most current software version.
  4. All disconnected modules and devices are reconnected securely.
  5. This entire procedure has been reviewed before proceeding.

Do not reprogram the fuel pump control module unless directed by a service procedure or a service bulletin.

Fuel Pump Control Module Programming

To program and setup an existing or new replacement fuel pump control module, perform the following procedure

  1. Access the Service Programming System (SPS) and follow the on-screen instructions.
  2. On the SPS Supported Controllers screen, select FPCM Fuel Pump Flow Control Module - Programming and follow the on-screen instructions.

If the fuel pump control module fails to accept the program, verify all scan tool and fuel pump control module connections are secure.

Note. After programming is completed, perform the following to avoid future misdiagnosis: Turn the Vehicle OFF for 10 seconds. Open and close the door. Connect the scan tool to the data link connector. Vehicle in Service Mode, engine OFF. Clear all DTC's from all modules.

Heated Seat Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS programming support tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct power mode. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Vehicle in Service Mode, attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Hybrid Battery Interface Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS Programming Support Tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Hybrid Powertrain Control Module 2 Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS Programming Support Tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

To program a replacement or an existing ECU, perform the following procedure

  1. Install EL-49642 SPS programming support tool.
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select Hybrid Powertrain Control Module 2 - Programming and follow the on-screen instructions.
  4. At the end of programming, choose the "Clear All DTCs"

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Vehicle in Service Mode, attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Instrument Cluster Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS programming support tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct power mode. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Vehicle in Service Mode, attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the vehicle OFF for at least one minute.
  4. Turn the vehicle to Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

To reprogram an existing ECU, perform the following procedure

  1. Install EL-49642 SPS programming support tool.
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select Parking Assist Control Module - Programming and follow the on-screen instructions.
  4. At the end of programming, choose the "Clear All DTCs" function on the SPS screen.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Passenger Presence System Programming and Setup

Note. Before rezeroing the passenger presence system, the front passenger seat must be completely empty of all items. The presence of any items on the front passenger seat will affect the calibration and operation of the passenger presence detection system.

If the passenger presence system is replaced or serviced, perform the rezeroing procedure for the passenger presence system. Refer to Passenger Presence System Rezeroing for the rezeroing procedure.

Power Steering Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS programming support tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

Reprogram Power Steering Control Module

If the complete steering gear INCLUDING the assist motor assembly was replaced, or for reprogramming of an existing power steering system WITHOUT replacement, perform the following procedure.

  1. Install EL-49642 SPS programming support tool.
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select Electronic Power Steering Control Module - Programming and follow the on-screen instructions.
  4. On the SPS Supported Controllers screen, select Electronic Power Steering Control Module - Setup and follow the on-screen instructions.
  5. Perform the Steering Angle Sensor Centering and Software Endstop Learning procedure. Refer to «Power Steering Control Module Calibration»(ref-487476-S20001087592012072300000)
  6. Clear all DTCs after completing the programming and setup procedures.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the ignition OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the ignition OFF for at least one minute.
  4. Turn the ignition ON and attempt to reprogram the ECU. The ECU should program. --> If the ECU still cannot be programmed, replace the ECU.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the Vehicle OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.

Steering Column Lock Control Module Programming and Setup

Note. DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the ECU is not properly configured with the correct calibration software, the ECU will not control all of the vehicle features properly. Ensure the programming tool is equipped with the latest software and is securely connected to the data link connector. If there is an interruption during programming, programming failure or ECU damage may occur. Stable battery voltage is critical during programming. Any fluctuation, spiking, over voltage or loss of voltage will interrupt programming. Install the EL-49642 SPS Programming Support Tool to maintain system voltage. If not available, connect a fully charged 12 V jumper or booster pack disconnected from the AC voltage supply. DO NOT connect a battery charger. Turn OFF or disable systems that may put a load on the vehicles battery such as; interior lights, exterior lights (including daytime running lights), HVAC, radio, etc. During the programming procedure, follow the SPS prompts for the correct ignition switch position. Clear DTCs after programming is complete. Clearing powertrain DTCs will set the Inspection/Maintenance (I/M) system status indicators to NO.

Reprogram Steering Column Lock Control Module

To reprogram an existing steering column lock control module, perform the following procedure

  1. Install EL-49642 SPS programming support tool.
  2. Access the Service Programming System (SPS) and follow the on-screen instructions.
  3. On the SPS Supported Controllers screen, select Steering Column Lock Control Module - Programming and follow the on-screen instructions.
  4. At the end of programming, choose the "Clear All DTCs" function on the SPS screen.

In the event of an interrupted or unsuccessful programming event, perform the following steps

  1. DO NOT turn the Vehicle OFF. Ensure that all ECU, DLC and programming tool connections are secure and the TIS terminal operating software is up to date.
  2. Attempt to reprogram the ECU.
  3. If the ECU can still not be programmed, turn the ignition OFF for at least one minute.
  4. Turn the Vehicle in Service Mode and attempt to reprogram the ECU. The ECU should program. If the ECU still cannot be programmed, replace the ECU.