Contents Section: Testing & Diagnostics All sections

Feedback Carburetor Component Test Chevrolet Van I

Testing & Diagnostics 44 illustrations ~997 words

System Performance Check Chart. Scheme 80

Scheme 80: System Performance Check Chart

Diagnostic Circuit Check Chart. Scheme 81

Scheme 81: Diagnostic Circuit Check Chart

ENGINE PERFORMANCE PROBLEM - ODOR, SURGE, FUEL ECONOMY OR EMISSION PROBLEM

  1. If the "CHECK ENGINE" light is not on, normal checks that would be performed on cars without the system should be done first.
  2. If the alternator or coolant light is on with the "CHECK ENGINE" light, they should be diagnosed first.
  3. Inspect for poor connections at coolant sensor, mixture control solenoid, etc. Also check for poor or loose vacuum hoses and connections. Repair as necessary.
  4. If there is an intermittent "CHECK ENGINE" light, but no trouble code is stored, check the following: Check for intermittent connection in circuit between ignition coil to ground. Check for arcing at spark plug wires or spark plugs. Check battery to ECM terminals "C" and "R". Check ECM Terminals "A" and "U" to engine ground. Check for loss of trouble code long-term memory: Grounding dwell lead for 10 seconds with "TEST" lead ungrounded should produce a Code 23 which should be retained after the engine is turned off and the ignition switch is turned to "RUN" position. If a Code 23 is not displayed, ECM is defective and must be replaced. Ensure that the EST wires are kept away from the spark plug wires, distributor housing, ignition coil and alternator. Wires from ECM Terminal No. 13 to distributor and the shield (if used) should have a good ground.
  5. If the customer is complaining of stalling, rough idle, dieseling or improper idle speed, see IDLE SPEED CONTROL CHECK.
  6. If the complaint is detonation (spark knock) check the following items: Check the ESC system. Refer to ESC SYSTEM CHECK. Check the MAP or Vacuum Sensor output. See CHART 7 - MAP & BARO OUTPUT CHECK or CHART 8 - VACUUM SENSOR CHECK. Check EGR system. Refer to EGR VALVE CHECK. Check TPS enrichment system operation. See TPS ENRICHMENT CHECK. Check HEI operation. Refer to appropriate IGNITION SYSTEM article in the ELECTRICAL section.
  7. If the complaint is poor performance and/or poor fuel economy, check the following: Perform appropriate EST PERFORMANCE CHECK. Perform ESC SYSTEM CHECK.
  8. If the customer is experiencing poor full throttle performance, refer to CRANKS, BUT WON'T RUN chart.
  9. If the complaint is intermittent no starts, make the following checks: Check for incorrect pick-up coil or ignition coil. See CRANKS, BUT WON'T RUN chart. Check for intermittent ground connection on ECM.

ALL OTHER COMPLAINTS

For any other complaints, do the SYSTEM PERFORMANCE CHECK with engine warmed to normal operating temperature. Ensure all repairs have been made to vehicle before performing SYSTEM PERFORMANCE CHECK.

CHART 1 - Dwell Fixed Under 10° (Lean Exhaust Indication). Scheme 82

Scheme 82: CHART 1 - Dwell Fixed Under 10° (Lean Exhaust Indication)

CHART 2 - Dwell Between 10°-50° Open Coolant/O2 Sensor Ckt. Scheme 83

Scheme 83: CHART 2 - Dwell Between 10°-50° Open Coolant/O2 Sensor Ckt

CHART 3 - Fixed Dwell Over 50° (Rich Exhaust Indication). Scheme 84

Scheme 84: CHART 3 - Fixed Dwell Over 50° (Rich Exhaust Indication)

CHART 4 - TPS Enrichment Check. Scheme 85

Scheme 85: CHART 4 - TPS Enrichment Check

CHART 5 - "CHECK ENGINE" Light Inoperative. Scheme 86

Scheme 86: CHART 5 - "CHECK ENGINE" Light Inoperative

CHART 6 - Won't Flash Code 12 (Remote Lamp Driver In Harness). Scheme 87

Scheme 87: CHART 6 - Won't Flash Code 12 (Remote Lamp Driver In Harness)

CHART 7 - Map & Baro Output Check. Scheme 88

Scheme 88: CHART 7 - Map & Baro Output Check

CHART 8 - Vacuum Sensor Check. Scheme 89

Scheme 89: CHART 8 - Vacuum Sensor Check

Flow Chart - Canister Purge Valve Check. Scheme 90

Scheme 90: Flow Chart - Canister Purge Valve Check

Flow Chart - Canister Purge Valve Check. Scheme 91

Scheme 91: Flow Chart - Canister Purge Valve Check

Flow Chart - Divert Valve Check. Scheme 92

Scheme 92: Flow Chart - Divert Valve Check

Flow Chart - Divert Valve Check (1 Of 2). Scheme 93

Scheme 93: Flow Chart - Divert Valve Check (1 Of 2)

Flow Chart - Divert Valve Check (2 Of 2). Scheme 94

Scheme 94: Flow Chart - Divert Valve Check (2 Of 2)

Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve. Scheme 95

Scheme 95: Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve

Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve. Scheme 96

Scheme 96: Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve

Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo). Scheme 97

Scheme 97: Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo)

Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo). Scheme 98

Scheme 98: Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo)

Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo). Scheme 99

Scheme 99: Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo)

Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo). Scheme 100

Scheme 100: Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo)

Flow Chart - EFE (Vacuum Servo) Check. Scheme 101

Scheme 101: Flow Chart - EFE (Vacuum Servo) Check

Flow Chart - EFE (Vacuum Servo) Check. Scheme 102

Scheme 102: Flow Chart - EFE (Vacuum Servo) Check

Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y). Scheme 103

Scheme 103: Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y)

Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y). Scheme 104

Scheme 104: Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y)

Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif. Scheme 105

Scheme 105: Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif.

Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif. Scheme 106

Scheme 106: Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif.

Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43. Scheme 107

Scheme 107: Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43

Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43. Scheme 108

Scheme 108: Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43

Flow Chart - Engine Cranks, But Won't Run (W/Integral Coil). Scheme 109

Scheme 109: Flow Chart - Engine Cranks, But Won't Run (W/Integral Coil)

Flow Chart - Engine Cranks, But Won't Run (With Remote Coil). Scheme 110

Scheme 110: Flow Chart - Engine Cranks, But Won't Run (With Remote Coil)

Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9"). Scheme 111

Scheme 111: Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9")

Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9"). Scheme 112

Scheme 112: Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9")

Flow Chart - EST Performance Check (5.0L VIN "Y" & "9"). Scheme 113

Scheme 113: Flow Chart - EST Performance Check (5.0L VIN "Y" & "9")

Flow Chart - EST Performance Check (5.0L VIN "Y" & "9"). Scheme 114

Scheme 114: Flow Chart - EST Performance Check (5.0L VIN "Y" & "9")

Flow Chart - Idle Speed Control (ISC) Check. Scheme 115

Scheme 115: Flow Chart - Idle Speed Control (ISC) Check

Flow Chart - Idle Speed Control (ISC) Check. Scheme 116

Scheme 116: Flow Chart - Idle Speed Control (ISC) Check

Flow Chart - Pulsair Solenoid Check. Scheme 117

Scheme 117: Flow Chart - Pulsair Solenoid Check

Flow Chart - Pulsair Solenoid Check. Scheme 118

Scheme 118: Flow Chart - Pulsair Solenoid Check

Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L". Scheme 119

Scheme 119: Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L"

Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L". Scheme 120

Scheme 120: Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L"

Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis. Scheme 121

Scheme 121: Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis

Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (1 Of 2). Scheme 122

Scheme 122: Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (1 Of 2)

Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (2 Of 2). Scheme 123

Scheme 123: Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (2 Of 2)