Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Case-Left Drain Plug | 32 N.m | 24 lb ft |
| Case M10x60 Bolts | 60 N.m | 44 lb ft |
| Case M8x40 Bolts | 32 N.m | 23 lb ft |
| Case M10x50 Bolt - LY7 | 60 N.m | 44 lb ft |
| Case M10x70 Stud Bolt - LY7 | 60 N.m | 44 lb ft |
| Differential Carrier Nut | 500 N.m | 369 lb ft |
| Extension Housing Bolts | 32 N.m | 23 lb ft |
| Extension Housing Drain Plug | 32 N.m | 23 lb ft |
| Extension Housing Fill Plug | 28 N.m | 21 lb ft |
| Flange Nut | 250 N.m | 185 lb ft |
| Holding Fixture J 44755 M10 Bolts. See Special Tools . | 50 N.m | 37 lb ft |
| Holding Fixture J 44755 M8 Bolts. See Special Tools . | 25 N.m | 18 lb ft |
| Output Driveshaft Housing M10 Bolts | 60 N.m | 44 lb ft |
| Output Driveshaft Housing M8 Bolts | 32 N.m | 23 lb ft |
| Output Driveshaft Nut | 505 N.m | 372 lb ft |
| Speed Sensor Bolt | 30 N.m | 22 lb ft |
| Transfer Case-to-Transaxle M10 Brace Bolts | 56 N.m | 41 lb ft |
| Transfer Case-to-Transaxle M8 Brace Bolts | 32 N.m | 23 lb ft |
Fastener Tightening Specifications
General Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Differential Bearing Preload | 0.1-0.15 mm | 0.004-0.006 in |
| Differential Carrier Rotating Torque | 1.5 N.m | 13 lb in |
| Drive and Drivenshafts Gears Backlash | 0.2-0.3 mm | 0.0078-0.0118 in |
| Drivenshaft Rotating Torque | 1.5 N.m | 13 lb in |
| Driveshaft Bearing Preload | 0.15 mm | 0.006 in |
| Driveshaft Rotating Torque | 1.5 N.m | 13 lb in |
| Extension Housing Gear Oil Fill Quantity | 290 ml | 9.80 oz. |
| Gear Ratio Front-to-Rear | 1.013:1 | |
| Idler Gear Bearing Preload | 1.02-1.78 mm | 0.004-0.007 in |
General Specifications
| Calculation | Comment | Metric | English |
|---|---|---|---|
| Actual Measurements | |||
| A | A = Nominal or "Given" Value | 57 mm | 2.24 in |
| B | Subtract B = Pinion Thickness | ||
| +C | Add C = Pinion Installed Height | ||
| D | Subtract D = Driveshaft Housing Calculated Value | ||
| +/ | Add or Subtract the Plus, Minus or Zero Value Etched on the End of the Driveshaft | ||
| = Extension Housing Shim Thickness | |||
Extension Housing Shim Calculation Table - Procedure A
| Calculation | Comment | Metric | English |
|---|---|---|---|
| Actual Measurements | |||
| C | Pinion Installed Height | ||
| +E | Add E = Measured Value on the End of the Drivenshaft | ||
| F | C plus E equals F, the Pinion Calculated Height | ||
| D | Driveshaft Housing Calculated Value | ||
| F | D minus F equals the Extension Housing Shim Thickness | ||
| = Extension Housing Shim Thickness | |||
Extension Housing Shim Calculation Table - Procedure B