DIAGNOSTIC CODE INDEX
| DTC | Description |
|---|---|
| DTC B0158, B0163, B0168, B0173, B0178, B0509, B0514, B3578, or B3583 | B0158 02: Outside Air Temperature Sensor Circuit Short to Ground B0158 05: Outside Air Temperature Sensor Circuit Short to Battery or Open B0163 02: Passenger Compartment Temp Sensor 1 Circuit Short to Ground B0163 05: Passenger Compartment Temp Sensor 1 Circuit Short to Battery or Open B0168 02: Passenger Compartment Temp Sensor 2 Circuit Short to Ground B0168 05: Passenger Compartment Temp Sensor 2 Circuit Short to Battery or Open B0173 02: Output Air Temperature Sensor 1 Circuit Short to Ground B0173 05: Output Air Temperature Sensor 1 Circuit Short to Battery or Open B0178 02: Output Air Temperature Sensor 2 Circuit Short to Ground B0178 05: Output Air Temperature Sensor 2 Circuit Short to Battery or Open B0509 02: Output Air Temperature Sensor 3 Circuit Short to Ground B0509 05: Output Air Temperature Sensor 3 Circuit Short to Battery or Open B0514 02: Output Air Temperature Sensor 4 Circuit Short to Ground B0514 05: Output Air Temperature Sensor 4 Circuit Short to Battery or Open B3578 02: Output Air Temperature Sensor 6 Circuit Short to Ground B3578 05: Output Air Temperature Sensor 6 Circuit Short to Battery or Open B3583 02: Output Air Temperature Sensor 7 Circuit Short to Ground B3583 05: Output Air Temperature Sensor 7 Circuit Short to Battery or Open |
| DTC B0183 or B0188 | B0183 02: Solar Load Sensor 1 Circuit Short to Ground B0183 05: Solar Load Sensor 1 Circuit Short to Battery or Open B0188 02: Solar Load Sensor 2 Circuit Short to Ground B0188 05: Solar Load Sensor 2 Circuit Short to Battery or Open |
| DTC B0228, B0413, B0423, B0433, B3779, or B3782 | Recirculation Position Circuit/Temperature Control Feedback |
| DTC B1023 | B1023 05: Integral Switch Performance Short to Ground B1023 06: Integral Switch Performance Short to Battery or Open B1023 61: Integral Switch Performance Signal Invalid |
| DTC B3844 | B3844: Heater Core Pump Circuit |
| DTC B3933 | B3933 02: Evaporator Air Temperature Sensor Short to Ground B3933 05: Evaporator Air Temperature Sensor Short to Battery or Open |
| DTC P0532 or P0533 | P0532: Air Conditioning A/C Refrigerant Pressure Sensor Circuit Low Voltage P0533: Air Conditioning A/C Refrigerant Pressure Sensor Circuit High Voltage |
| DTC P0645 | P0645: A/C Clutch Relay Control Circuit |
| DTC P2518 | P2518 11: A/C Refrigerant Low Side Fluid Pressure Sensor Circuit Above Maximum Threshold P2518 12: A/C Refrigerant Low Side Fluid Pressure Sensor Circuit Below Minimum Threshold |
DIAGNOSTIC CODE INDEX
Diagnostic Instructions
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
Diagnostic Fault Information
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Inside Air Temperature Sensor Signal | B0163 02 | B0163 05 | B0163 05 | 1 |
| Ambient Air Temperature Sensor Signal | B0158 02 | B0158 05 | B0158 05 | 1 |
| Upper Left Air Temperature Sensor Signal | B0173 02 | B0173 05 | B0173 05 | 1 |
| Upper Right Air Temperature Sensor Signal | B0509 02 | B0509 05 | B0509 05 | 1 |
| Lower Left Air Temperature Sensor Signal | B0178 02 | B0178 05 | B0178 05 | 1 |
| Lower Right Air Temperature Sensor Signal | B0514 02 | B0514 05 | B0514 05 | 1 |
| Lower Auxiliary Air Temperature Sensor Signal | B3583 02 | B3583 05 | B3583 05 | 1 |
| Upper Auxiliary Air Temperature Sensor Signal | B3578 02 | B3578 05 | B3578 05 | 1 |
| Auxiliary Inside Air Temperature Sensor Signal | B0168 02 | B0168 05 | B0168 05 | 1 |
| Right Sunload Sensor Signal | B0188 02 | B0188 05 | B0188 05 | 1 |
| Left Sunload Sensor Signal | B0183 02 | B0183 05 | B0183 05 | 1 |
| Low Reference | B0173 05, B0158 05, B0163 05, B0509 05, B0178 05, B0514 05, B3933 05 | B0173 05, B0158 05, B0163 05, B0509 05, B0178 05, B0514 05, B3933 05 | 1 | |
| Sunload Sensor Ground | B0183 02, B0188 02 | B0183 05, B0188 05 | B0183 05, B0188 05 | 1 |
| 1. Air Temperature Malfunction | ||||
Diagnostic Aids
| Condition | Display |
|---|---|
| Using Scan Tool Special Function | Updates temperature display instantly |
| When the HVAC module MODE, FRONT DEFROST, and REAR DEFROST buttons are pressed simultaneously. | Updates temperature display instantly |
| At start up with the engine off less than 2 hours | Displays last stored temperature unless temperature has decreased. The outside air temperature reading is always instantly updated if ambient air temperature has decreased. |
| At start up with the engine off more than 2 hours | Displays actual outside temperature |
| Vehicle speed above 32 km/h (20 mph) for a minimum of 80 seconds | Updates temperature display at a slow filtered rate |
| Vehicle speed above 72 km/h (45 mph) | Displays actual outside temperature |
| Sensor ambient temperature reading is less than the last displayed value | Displays actual outside temperature |
| When the ambient air decreases | Updates temperature display rapidly |
Ambient Air Temperature Display Update
Conditions for Running the DTC
Ignition ON.
Conditions for Setting the DTC
The HVAC control module detects the temperature sensor signal circuit is less than -36°C (-38°F) or greater than 215°C (419°F) for greater than 15 seconds.
Action Taken When the DTC Sets
The system operates using a default value.
Conditions for Clearing the DTC
- The DTC will become history if the HVAC control module no longer detects the condition that set the DTC.
- The history DTC will clear after 100 fault-free ignition cycles.
Circuit/System Testing
Ambient / Inside Air Temperature Sensor Circuit Malfunction
- Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.
- Test for less than 1 ohm between the low reference circuit terminal B and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- Ignition ON, verify the appropriate scan tool Temp Sensor parameter is greater than 85°C (185°F). If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.
- Install a 3-amp fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool Temp Sensor parameter is less than -35°C (-39°F). If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the appropriate temperature sensor.
Duct Temperature Sensor Circuit Malfunction
- Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.
- Test for less than 1.0 ohm between the low reference circuit terminal 2 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- Ignition ON, verify the appropriate Duct Temp Sensor Actual parameter is greater than 85°C (185°F). If less than the specified range, test the signal circuit terminal 1 for a short to ground. If the circuit tests normal, replace the HVAC control module.
- Install a 3-amp fused jumper wire between the signal circuit terminal 1 and the low reference circuit terminal 2. Verify the scan tool Duct Temp Sensor Actual parameter is less than -35°C (-39°F). If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the appropriate temperature sensor.
Component Testing
- Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.
- Test for the appropriate resistance between the signal terminal A or 1 and the low reference terminal B or 2. Refer to «Sensor Resistance Table»(ref-364529-S29159845142010063000000) for resistance values. If not within the specified range, replace the sensor.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Left Sunload Sensor Signal | B0183 02 | B0183 05 | B0183 05 | |
| Right Sunload Sensor Signal | B0188 02 | B0188 05 | B0188 05 | |
| Sunload Sensor Ground | B0183 05, B0188 05 |
Circuit Description
The sunload sensor is a 2-wire photo diode. The vehicle uses left and right sunload sensors. The two sensors are integrated into the sunload sensor assembly along with the ambient light sensor. Ground and signal circuits enable the sensors to operate. As the sunload increases, the sensor signal decreases. The sensor signal varies between 0 and 5 volts. The HVAC control module converts the signal to a range between 0 and 255 counts. The sunload sensor provides the HVAC control module with a measurement of the amount of light shining on the vehicle. Bright or high intensity light causes the vehicles interior temperature to increase. The HVAC system compensates for the increased temperature by diverting additional cool air into the vehicle.
The following DTCs are for the left and right sunload sensors.
- B0183 is for the left sunload sensor.
- B0188 is for the right sunload sensor.
Ignition ON.
The HVAC control module detects the signal circuit is less than 5 counts or greater than 250 counts.
- The driver information center (DIC) will display SERVICE A/C SYSTEM.
- The system will operate as if no sunload condition exists.
- The DTC will become history if the HVAC control module no longer detects the condition that set the DTC.
- The history DTC will clear after 100 fault-free ignition cycles.
| IMPORTANT | If a solar load sensor has an out of range condition caused by a short to voltage, short to ground, or an open/high resistance, the scan tool will display the same value: 225 counts. |
- Ignition OFF, disconnect the harness connector at the sunload sensor.
- Test for less than 10 ohms between the ground circuit terminal C and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition ON, test for 4.8-5.2 volts between the ground circuit terminal C and the appropriate signal circuit terminal listed below: Left solar load sensor circuit terminal A. Right solar load sensor circuit terminal B. If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the HVAC control module. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the sunload sensor.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
- Ignition ON.
- The HVAC module is ON.
The actual door position differs from the commanded door position by more than 4 counts or the HVAC control module detects the door position signal circuit is less than 3 counts or greater than 253 counts.
The control circuit is deactivated for the appropriate actuator.
- The DTC becomes history when the HVAC control module no longer detects the condition that set the DTC.
- The history DTC will clear after 100 fault-free ignition cycles.
- Ignition OFF, disconnect the harness connector at the appropriate actuator.
- Test for less than 10 ohms between the low reference circuit terminal 7 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance.
- Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal 10 and ground. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If greater than the specified range, test the 5-volt reference circuit for a short to voltage.
- Verify the appropriate scan tool parameter is greater than 250 counts. If greater than the specified range, test the signal circuit terminal 9 for a short to ground.
- Install a 3-amp fused jumper wire between the signal circuit terminal 9 and the low reference circuit terminal. Verify the appropriate scan tool parameter is less than 4 counts. If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance.
- Ignition ON, verify that a test lamp illuminates between the ignition circuit terminal 5 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance.
- Install a DMM between the actuator control circuit terminal 6 and ground. While monitoring the DMM, use the scan tool to command the appropriate actuator from one direction to the other. The voltage on the control circuit should move from 0 volts in one direction to 5 volts in the other direction and 2.5 volts in the at rest state. If the voltage does not change, test the control circuit for an open, short to voltage or short to ground. If circuit tests normal replace the HVAC control module.
- If all circuits test normal, replace the actuator.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
Battery voltage is between 9-16 volts and data link communications operate normally.
The HVAC control module has internal fault inside the HVAC control module for a stuck or shorted control button.
- A current DTC clears when the malfunction is no longer present.
- A history DTC clears when the module ignition cycle counter reaches the reset threshold, without a repeat of the malfunction.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Heater Core Coolant Pump Control | B3844 | B3844 | B3844 | |
| Heater Core Coolant Pump Ground | B3844 |
- The ignition is ON.
- Ignition voltage is between 9-16 volts.
- The HVAC module is ON.
Control circuit over current
Set heater core pump validity to invalid.
- Over current fault removed.
- Clears 30 seconds after cycle wake up signal.
- Open fault removed.
- Normal range for 3.5 seconds.
- Disconnect the heater core coolant pump relay.
- Ignition ON, verify that a test lamp does not illuminate between the relay controlled output circuit terminal 87 and ground. If the test lamp illuminates, test the relay controlled output circuit for a short to voltage.
- Verify that a test lamp illuminates between the relay coil B+ circuit terminal 85 and ground. If the test lamp does not illuminate, test the relay coil B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the relay coil B+ circuit fuse is open, test the relay controlled output circuit for a short to ground. If the circuit tests normal, test or replace the heater core coolant pump relay.
- Verify that a test lamp illuminates between the relay switch B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the relay switch B+ circuit for an open/high resistance.
- Disconnect the harness connector at the heater core coolant pump.
- Test for less than 5.0 ohms between the heater core coolant pump ground circuit terminal and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Connect the harness connector at the heater core coolant pump.
- Connect a 15 A fused jumper wire between the relay switch B+ circuit terminal 30 and the relay controlled output circuit terminal 87. Verify the heater core coolant pump is activated. If the heater core coolant pump does not activate, test the relay controlled output circuit for an open/high resistance. If the circuit tests normal, test or replace the heater core coolant pump.
- Connect a test lamp between the relay coil B+ circuit terminal 85 and the relay coil control circuit terminal 86.
- Command the heater core coolant pump on and off with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the relay coil control circuit for a short to ground. If the circuit tests normal, replace the HVAC control module. If the test lamp is always OFF, test the relay coil control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the relay.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) Strategy Based Diagnosis for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) Diagnostic Procedure Instructions provides an overview of each diagnostic category.
The HVAC control module supplies the evaporator air temperature sensor with a low reference circuit and 5-volt signal circuit. The HVAC control module determines the voltage drop across the sensor, which is proportional to temperature. As the air temperature increases, the sensor resistance decreases and the voltage signal decreases. As the air temperature decreases, the sensor resistance increases and the voltage signal increases.
The ignition is turned ON.
The HVAC control module detects the evaporator air temperature sensor signal circuit is less than -36°C (-38°F) or more than 215°C (419°F) for more than 15 seconds.
The A/C compressor will be disabled.
- The DTC will become history if the HVAC control module no longer detects a failure.
- The history DTC will clear after 100 fault-free ignition cycles.
| IMPORTANT | If the evaporator air temperature sensor has an out of range condition caused by a short to voltage, short to ground, or an open/high resistance, the scan tool will display the same value: 11°C (51°F). |
- Ignition OFF, disconnect the harness connector at the evaporator air temperature sensor.
- Ignition OFF, test for less than 10 ohms between the low reference circuit terminal 2 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- Ignition ON, test for 4.8-5.2 volts between the signal circuit terminal 1 and low reference circuit terminal 2. If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the HVAC control module. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the evaporator air temperature sensor.
- Test the evaporator air temperature sensor by varying the sensor temperature while monitoring the sensor resistance.
- Compare the readings with the «Sensor Resistance Table»(ref-364529-S29159845142010063000000) Sensor Resistance Table and verify that the resistance is within 5 percent of the specification. If not within the specified range, replace the sensor.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| 5-Volt Reference | P0532 | P0532 | ||
| A/C Refrigerant Pressure Sensor Signal | P0532 | P0532 | P0533 | |
| Low Reference | P0533 |
- Engine is running.
- Any of the conditions for setting the DTC are met for 15 seconds.
- Battery voltage is between 11-18 volts.
- The ECM detects that the A/C pressure is less than 14.96 kPa sets DTC P0532.
- The ECM detects that the A/C pressure is more than 3295 kPa sets DTC P0533.
- The ECM will not illuminate the malfunction indicator lamp (MIL).
- The ECM stores the Failure Records.
- The A/C compressor clutch is disabled.
- The history DTC will clear after 40 consecutive ignition cycles have occurred without a malfunction.
- The DTC will become history if the ECM no longer detects a failure.
A malfunction within the refrigerant system causing high pressure can cause this DTC to set.
- Ignition OFF, disconnect the harness connector at the A/C refrigerant pressure sensor.
- Ignition OFF, test for less than 10 ohms between the low reference circuit terminal 1 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
- Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal 2 and ground. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM. If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the ECM.
- Verify the scan tool A/C High Side Pressure Sensor parameter is less than 14.96 kPa. If greater than the specified range, test the signal circuit terminal 3 for a short to voltage. If the circuit tests normal, replace the ECM.
- Install a 3A fused jumper wire between the signal circuit terminal 3 and the 5-volt reference circuit terminal 2. Verify the scan tool A/C High Side Pressure Sensor parameter is greater than 3295 kPa. If less than the specified range, test the signal circuit for short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
- If all circuits test normal, test or replace the A/C refrigerant pressure sensor.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Relay Coil B+ | 1 | 1 | ||
| Relay Switch B+ | 1 | 1 | ||
| A/C Low Pressure Switch Signal | 1 | 1 | ||
| A/C Compressor Relay Control | P0645 | P0645 | P0645 | |
| A/C Compressor Control | 1 | 1 | 2 | |
| A/C Compressor Ground | 1 | |||
| A/C Low Pressure Switch Ground | 1 | |||
| 1. A/C Compressor Inoperative 2. A/C Compressor Always Engaged | ||||
- The ignition voltage is between 11-18 volts.
- The engine speed is greater than 600 RPM.
- An A/C request is made.
The ECM will store conditions which were present when the DTC set as Failure Records data only. This information will not be stored as Freeze Frame data.
A history DTC clears after 40 consecutive warm-up cycles have occurred without a malfunction.
- Ignition OFF, disconnect the A/C relay.
- Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 86 and ground. If the test lamp illuminates, test the control circuit for a short to voltage.
- Verify that a test lamp illuminates between the ignition circuit terminal 85 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test all components connected to the ignition circuit and replace as necessary.
- Verify that a test lamp illuminates between the relay B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resistance. If the circuit tests normal and B+ circuit fuse is open, replace the A/C clutch relay.
- Disconnect the harness connector at the A/C clutch coil.
- Test for less than 1 ohm between the ground circuit terminal 2 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Connect the harness connector at the A/C clutch coil.
- Connect a 10-amp fused jumper wire between the B+ circuit terminal 30 and control circuit terminal 87. Verify the A/C clutch is activated. If the A/C clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C clutch.
- Connect a test lamp between the ignition circuit terminal 85 and the control circuit terminal 86.
- Command the A/C relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM. If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.
- If all circuits test normal, test or replace the A/C clutch relay.
- Ignition OFF, disconnect the A/C COMP relay.
- Test for 60-180 ohms between terminals 85 and 86. If the resistance is not within the specified range, replace the relay.
- Test for infinite resistance between the following terminals: 30 and 86 30 and 87 30 and 85 85 and 87 If not the specified value, replace the relay.
- Install a 30-amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms between terminals 30 and 87. If greater than the specified range, replace the relay.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| 5-Volt Reference | P2518 12 | P2518 12 | ||
| A/C Refrigerant Pressure Sensor Signal | P2518 12 | P2518 12 | P2518 11 | |
| Low Reference | P2518 11 |
- Engine is running.
- Any of the conditions for setting the DTC are met for 15 seconds.
- The HVAC control module detects that the A/C pressure is less than 2.03 psi (14 kPa) sets DTC P2518 12.
- The HVAC control module detects that the A/C pressure is more than 101.5 psi (700 kPa) sets DTC P2518 11.
The A/C compressor is disabled.
- The history DTC will clear after 40 consecutive ignition cycles have occurred without a malfunction.
- The DTC will become history if the HVAC control module no longer detects a failure.
A malfunction within the refrigerant system causing high pressure can cause this DTC to set.
- Ignition OFF, disconnect the harness connector at the A/C refrigerant pressure sensor.
- Ignition OFF, test for less than 10 ohms between the low reference circuit terminal 1 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance.
- Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal 2 and ground. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If greater than the specified range, test the 5-volt reference circuit for a short to voltage.
- Verify the scan tool Low Pressure Switch parameter is Open. If not the specified value, test the signal circuit terminal 3 for a short to voltage.
- Install a 3A fused jumper wire between the signal circuit terminal 3 and the 5-volt reference circuit terminal 2. Verify the scan tool Low Pressure Switch parameter is Open. If not the specified value, test the signal circuit for short to ground or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the A/C refrigerant pressure sensor.
Visual/Physical Inspection
- Inspect for aftermarket devices which could affect the operation of the HVAC System. Refer to «Checking Aftermarket Accessories»(ref-364488-S07680217832010063000000) .
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
- Verify the A/C compressor clutch turns freely and is not seized.
- The A/C compressor will not operate in cold outside air temperatures. Refer to «Air Temperature Description and Operation»(ref-364529-S06818200412010063000000) .
- The following could cause window fogging: Wet carpet or mats High humidity Interior water leak Blocked A/C evaporator drain tube Maximum passenger capacity Blocked body pressure relief valves
- Inspect the air distribution system for causes of reduced air flow: Obstructed or dirty passenger compartment air filter, if equipped Blocked or damaged air inlet or outlet vents
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- «Blower Motor Malfunction»(ref-364529-S23025047132010063000000)
- «Auxiliary Blower Motor Malfunction»(ref-364529-S09329792622010063000000)
- «Air Conditioning Compressor Malfunction»(ref-364529-S28284283032010063000000)
- «Air Temperature Malfunction»(ref-364529-S31052618152010063000000)
- «Leak Testing (Non HP2)»(ref-364481-S32950372602010063000000) or «Leak Testing (HP2)»(ref-364481-S33038006312010063000000)
- «Noise Diagnosis - HVAC Module»(ref-364481-S06328498222010063000000)
- «Noise Diagnosis - Air Conditioning (A/C) System»(ref-364481-S19890186382010063000000)
- «Noise Diagnosis - Blower Motor»(ref-364481-S40527795012010063000000)
- «Odor Diagnosis»(ref-364481-S34846665942010063000000)
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
The following conditions must be met in order for the ECM to turn on the compressor clutch
- Engine speed is greater than 600 RPM
- Engine speed is less than 4,760 RPM
- A/C high side pressure is between 2957-151 kPa (22-429 psi)
- Throttle position is less than 100 percent
- Evaporator temperature is greater than 2°C (34°F)
- ECM does not detect excessive torque load
- ECM does not detect insufficient idle quality
Note. Before executing Circuit/System Testing, all conditions shown in Diagnostic Aids must be met.
- Ignition OFF, disconnect the A/C relay.
- Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 86 and ground. If the test lamp illuminates, test the control circuit for a short to voltage.
- Verify that a test lamp illuminates between the ignition circuit terminal 85 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or a open/high resistance. If the circuit tests normal and ignition circuit fuse is open, test all components connected to the ignition circuit and replace as necessary.
- Verify that a test lamp illuminates between the relay B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or a open/high resistance. If the circuit tests normal and B+ circuit fuse is open, replace the A/C clutch relay.
- Disconnect the harness connector at the A/C clutch coil.
- Test for less than 1 ohm between the ground circuit terminal 2 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Connect the harness connector at the A/C clutch coil.
- Connect a 10-amp fused jumper wire between the B+ circuit terminal 30 and control circuit terminal 87. Verify the A/C clutch is activated. If the A/C clutch does not activate, test the control circuit for an open/high resistance. If the circuit tests normal, test or replace the A/C clutch.
- Connect a test lamp between the ignition circuit terminal 85 and the control circuit terminal 86.
- Command the A/C relay output function ON and OFF with a scan tool. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM. If the test lamp is always OFF, test the control circuit for a short to voltage, or an open/high resistance. If the circuit tests normal, replace the ECM.
- If all circuits test normal, test or replace the A/C clutch relay.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Blower Motor Control Module B+ | 1 | 1 | ||
| Blower Motor B+ | 1 | 1 | ||
| Blower Motor Speed Control | 2 | 1 | 1 | |
| Blower Motor Control | 2 | 1 | 1 | |
| Ground | 1 | |||
| 1. Blower Motor Inoperative 2. Blower Motor Always On | ||||
- Ignition OFF, disconnect the X2 harness connector at the blower motor control module.
- Test for less than 1.0 ohm between the ground circuit terminal 5 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition ON, verify that a test lamp illuminates between the B+ circuit terminal 6 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse (HVAC BLWR 40-amp) in the underhood fuse block is open, test all components connected to the B+ circuit and replace as necessary.
- Connect a DMM between the control circuit terminal 3 and ground.
- Cycle the blower motor from OFF to HIGH. The voltage should increase while changing between the commanded states. If voltage remains greater than 11.5 volts while changing between the commanded states, test the control circuit for a short to voltage. If the circuit test normal, replace the HVAC control module. If voltage remains less than 1.0 volts while changing between the commanded states, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the HVAC control module. If voltage is between 1.0-11.5 volts and does not increase when changing between the commanded states, replace the HVAC control module.
- Ignition OFF, connect the X2 harness connector at the blower motor control module. Disconnect the harness connector at the blower motor.
- Ignition ON, verify that a test lamp illuminates between the B+ circuit terminal A and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the blower motor control module.
- Connect a test lamp between the control circuit terminal B and the B+ circuit terminal A.
- Turn the blower motor on high speed then to low speed. The test lamp intensity should be bright when in high speed and very dim or off when the blower is on low speed. If the test lamp intensity does not vary, test the control circuit for a short to voltage, short to ground, or an open/high resistance. If the circuit tests normal, replace the blower motor control module.
- If all circuits test normal, test or replace the blower motor.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Auxiliary Blower Motor Control Module B+ | 1 | 1 | ||
| Auxiliary Blower Motor B+ | 1 | 1 | ||
| Auxiliary Blower Motor Speed Control | 2 | 1 | 1 | |
| Auxiliary Blower Motor Control | 2 | 1 | 1 | |
| Ground | 1 | |||
| 1. Auxiliary Blower Motor Inoperative 2. Auxiliary Blower Motor Always On | ||||
- Ignition OFF, disconnect the X2 harness connector at the auxiliary blower motor control module.
- Test for less than 1.0 ohm between the ground circuit terminal 5 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition ON, verify that a test lamp illuminates between the B+ circuit terminal 6 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse (REAR HVAC 30-amp) in the underhood fuse block is open, test all components connected to the B+ circuit and replace as necessary.
- Connect a DMM between the control circuit terminal 3 and ground.
- Cycle the auxiliary blower motor from OFF to HIGH. The voltage should increase while changing between the commanded states. If voltage remains greater than 11.5 volts while changing between the commanded states, test the control circuit for a short to voltage. If the circuit test normal, replace the HVAC control module. If voltage remains less than 1.0 volts while changing between the commanded states, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the HVAC control module. If voltage is between 1.0-11.5 volts and does not increase when changing between the commanded states, replace the HVAC control module.
- Ignition OFF, connect the X2 harness connector at the auxiliary blower motor control module. Disconnect the harness connector at the auxiliary blower motor.
- Ignition ON, verify that a test lamp illuminates between the B+ circuit terminal A and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the auxiliary blower motor control module.
- Connect a test lamp between the control circuit terminal B and the B+ circuit terminal A.
- Turn the auxiliary blower motor on high speed then to low speed. The test lamp intensity should be bright when in high speed and very dim or off when the blower is on low speed. If the test lamp intensity does not vary, test the control circuit for a short to voltage, short to ground, or an open/high resistance. If the circuit tests normal, replace the auxiliary blower motor control module.
- If all circuits test normal, test or replace the auxiliary blower motor.
Install a 30A fused jumper wire between the auxiliary blower motor supply voltage terminal A and B+. Momentarily install a jumper wire between the auxiliary blower motor low reference terminal B and ground. The auxiliary blower motor should turn on.
- If the function does not perform as specified, replace the auxiliary blower motor.
- Perform the «Diagnostic System Check - Vehicle»(ref-364486-S08087544882010063000000) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(ref-364486-S25727745392010063000000) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(ref-364486-S17107648382010063000000) provides an overview of each diagnostic category.
Sun Load Sensor Circuit Malfunction
- Ignition OFF, disconnect the harness connector at the sunload sensor.
- Test for less than 10 ohms between the ground circuit terminal C and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition ON, test for 4.8-5.2 volts between the ground circuit terminal C and the appropriate signal circuit terminal listed below: Left solar load sensor circuit terminal A. Right solar load sensor circuit terminal B. If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the HVAC control module. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the sunload sensor.
Ambient Air Temperature Sensor Circuit Malfunction
- Ignition OFF, disconnect the harness connector at the ambient temperature sensor.
- Test for less than 10 ohms between the low reference circuit terminal B and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- Ignition ON, verify the scan tool Outside Air Temp. Raw parameter is greater than 85°C (185°F). If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.
- Install a 3-amp fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool Outside Air Temp. Raw parameter is less than -35°C (-39°F). If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the ambient temperature sensor.
Inside Air Temperature Sensor Circuit Malfunction
- Ignition OFF, disconnect the harness connector at the appropriate inside air temperature sensor.
- Test for less than 10 ohms between the ground circuit terminal C and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition ON, verify a test lamp illuminates between the control circuit terminal B and ground. If the test lamp does not illuminate, test the control circuit for a short to ground or an open/high resistance.
- Ignition OFF, test for less than 10 ohms between the low reference circuit terminal D and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- Ignition ON, verify the appropriate scan tool Inside Temp Sensor parameter is greater than 85°C (185°F). If less than the specified range, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the HVAC control module.
- Install a 3-amp fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B. Verify the scan tool Temp Sensor Voltage parameter is less than -35°C (-39°F). If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the appropriate temperature sensor.
Duct Temperature Sensor Circuit Malfunction
- Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.
- Test for less than 10 ohms between the low reference circuit terminal A and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- Ignition ON, verify the appropriate Duct Temp Sensor Actual parameter is greater than 85°C (185°F). If less than the specified range, test the signal circuit terminal B for a short to ground. If the circuit tests normal, replace the HVAC control module.
- Install a 3-amp fused jumper wire between the signal circuit terminal B and the low reference circuit terminal A. Verify the scan tool Duct Temp Sensor Actual parameter is less than -35°C (-39°F). If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the appropriate temperature sensor.
Note. If the evaporator air temperature sensor has an out of range condition caused by a short to voltage, short to ground, or an open/high resistance, the scan tool will display the same value: 11°C (51°F).
Evaporator Air Temperature Sensor Circuit Malfunction
- Ignition OFF, disconnect the harness connector at the evaporator air temperature sensor.
- Ignition OFF, test for less than 10 ohms between the low reference circuit terminal 2 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the HVAC control module.
- Ignition ON, test for 4.8-5.2 volts between the signal circuit terminal 1 and low reference circuit terminal 2. If less than the specified range, test the signal circuit for a short to ground or open/high resistance. If the circuit tests normal, replace the HVAC control module. If greater than the specified range, test the signal circuit for a short to voltage. If the circuit tests normal, replace the HVAC control module.
- If all circuits test normal, test or replace the evaporator air temperature sensor.
- Ignition OFF, disconnect the harness connector at the appropriate temperature sensor.
- Test for the appropriate resistance between the signal terminal A or 1 and the low reference terminal B or 2. Refer to «Sensor Resistance Table»(ref-364529-S29159845142010063000000) for resistance values.
- If not within the specified range, replace the appropriate sensor.