Repair manual
Wiring diagrams
Chevrolet Suburban X Repair Manual
Step-by-step repair and maintenance instructions for the Chevrolet Suburban X (2000–2006): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- Automatic Transmission - 4L80-E - Overhaul & Testing
- Automatic Transmission - 4L60-E/4L65-E - Servicing
- Automatic Transmission - 4L80-E - Servicing
- Automatic Transmission - 4L60-E/4L65-E - Removal & Installation
- Automatic Transmission - 4L80-E - Removal & Installation
- Automatic Transmission - 4L60-E/4L65-E - Overhaul & Testing
- Automatic Transmission - Hydraulic Diagrams - 4L60-E/4L65-E
- Automatic Transmission - Hydraulic Diagrams - 4L80-E
- Shift Interlock System
- Automatic Transmission - 4L60-E/4L65-E (Service & Replacement)
- Automatic Transmission - 4L80-E/4L85-E (Service & Replacement)
- Condition 1
- Condition 2
- Condition 3
- Line Pressure Check Procedure
- Electrical Function Check
- Part Throttle Detent Downshift
- Full Throttle Detent Downshift
- Manual Downshifts
- Manual 4-3 Downshift
- Manual 4-2 Downshift
- Manual 4-1 Downshift
- Coasting Downshifts
- Manual Gear Range Selection
- Reverse
- Manual First
- Manual Second
- Manual Third
- Poor Acceleration at Low Speed
- Poor Acceleration at High Speed
- If Shudder Occurs During TCC Apply or Release
- If Shudder Occurs After TCC has Applied
- Composition Plates
- Steel Plates
- Causes of Burned Clutch Plates
- Engine Coolant in Transmission
- General Method
- Powder Method
- Dye and Black Light Method
- Find the Cause of the Leak
- Gaskets
- Seals
- Transmission Oil Pan
- Case Leak
- Case Porosity Repair
- Clean-up
- 2-4 Servo
- How to Use This Section
- Basic Knowledge
- Throttle Positions
- Shift Condition Definitions
- Transmission Adaptive Functions
- Clearing Transmission Adaptive Pressure (TAP)
- Transmission Indicators and Messages
- Fastener Tightening Specification
- Transmission General Specification
- Upshift Control and Torque Converter Clutch (TCC) Apply
- Torque Converter Diagnosis Procedure
- Torque Converter Stator
- Torque Converter Clutch Shudder
- Indexing Torque Converter
- Leak at the Torque Converter End
- Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid, TCC Solenoid, and Wiring Harness
- Park/Neutral Position Switch Replacement
- Removal Procedure
- Pressure Regulator Replacement
- Accumulator Housing Replacement
- Installation Procedure
- Manual Shift Shaft Seal Replacement
- Valve Body and Pressure Switch Replacement
- Transmission Extension Housing Rear Oil Seal Replacement
- Transmission Replacement
- ON-BOARD DIAGNOSTICS
- Scan Tool Snapshot
- DIAGNOSTIC STARTING POINT - ENGINE CONTROLS
- Diagnostic Procedure
- RETRIEVING DIAGNOSTIC TROUBLE CODES
- CLEARING DIAGNOSTIC TROUBLE CODES
- Scan Tool
- Diagnostic Aids
- Conditions for Running
- DIAGNOSTIC TROUBLE CODE DEFINITIONS
- DIAGNOSTIC TESTS
- Conditions For Running DTC
- Conditions For Setting DTC
- Action Taken When DTC Sets
- Conditions For Clearing MIL/DTC
- Conditions For Clearing MIL or DTC
- Condition For Clearing MIL/DTC
- Action Take When DTC Sets
- Conditions For Clearing DTC
- ON-BOARD DIAGNOSTICS
- Scan Tool Snapshot
- DIAGNOSTIC STARTING POINT - ENGINE CONTROLS
- Diagnostic Procedure
- RETRIEVING DIAGNOSTIC TROUBLE CODES
- CLEARING DIAGNOSTIC TROUBLE CODES
- Scan Tool
- Diagnostic Aids
- Conditions for Running
- DIAGNOSTIC TROUBLE CODE DEFINITIONS
- DIAGNOSTIC TESTS
- Conditions For Running DTC
- Conditions For Setting DTC
- Action Taken When DTC Sets
- Conditions For Clearing MIL/DTC
- Conditions For Clearing MIL or DTC
- Action Take When DTC Sets
- Conditions For Clearing DTC
- Intermittent
- Tools Required
- Boring Procedure
- Honing Procedure
- Deglazing Procedure
- Measuring Main Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
- Press Fit Piston Pin
- Piston and Pin
- Connecting Rod and Bearings
- Measuring Piston Ring End Gap
- Full-Floating Piston Pin
- Measuring Camshaft Lobe Lift
- Valve Guide Reaming/Valve and Seat Grinding
- Valve Guide Reaming
- Valve and Seat Grinding
- Cleaning Procedure
- Thread Repair
- General Thread Repair
- Engine Prelubing
- Piston Selection
- Camshaft and Drive System
- Crankshaft
- Cylinder Heads
- Engine Block
- Exhaust Manifolds
- Intake Manifold
- Oil Pan
- Valve Train
- New Product Information
- New Sealants and/or Adhesives
- A Component Comparison from the Previous Year
- Cleanliness and Care
- Separating Parts
- Replacing Engine Gaskets
- Gasket Use and Applying Sealants
- Separating Components
- Cleaning Gasket Surfaces
- Pipe Joint Compound
- RTV Sealer
- Anaerobic Sealer
- Tools and Equipment
- Diagnostic Starting Point - Engine Mechanical
- Strategy Based Diagnostics
- Visual/Physical Inspection
- Symptom List
- Engine Compression Test
- Cylinder Leakage Test
- Oil Pressure Diagnosis and Testing
- Diagnostic Aids
- Engine Mount Inspection
- Engine Block Cleaning and Inspection
- Crankshaft and Bearings Cleaning and Inspection
- Inspection Procedure
- Camshaft and Bearings Cleaning and Inspection
- Valve Rocker Arm and Push Rods Cleaning and Inspection
- Valve Lifters and Guides Cleaning and Inspection
- Cylinder Head Cleaning and Inspection
- Oil Pump Cleaning and Inspection
- Engine Front Cover Cleaning and Inspection
- Engine Rear Cover Cleaning and Inspection
- Engine Valley Cover Cleaning and Inspection
- Valve Rocker Arm Cover Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Exhaust Manifold Cleaning and Inspection
- Coolant Air Bleed Pipe Cleaning and Inspection
- Engine Mechanical Diagnostic Procedure Revisions
- Removal Procedure
- Installation Procedure
- Valve Stem Oil Seal and Valve Spring Replacement
- Cylinder Head Replacement - Left
- Cylinder Head Replacement - Right
- Valve Lifter Replacement
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Engine Front Cover Replacement
- Crankshaft Rear Oil Seal Replacement
- Engine Rear Cover Replacement
- Engine Oil Pressure Sensor and/or Switch Replacement
- Timing Chain and Sprockets Replacement
- Draining Fluids and Oil Filter Removal
- Crankshaft Balancer Removal
- Engine Flywheel Removal
- Throttle Body Removal
- Fuel Rail and Injectors Removal
- Intake Manifold Removal
- Valve Rocker Arm Cover Removal - Left
- Valve Rocker Arm Cover Removal - Right
- Valve Rocker Arm and Push Rod Removal
- Valve Lifter Removal
- Oil Pan Removal
- Timing Chain and Sprockets Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearings Removal
- Engine Block Plug Removal
- Camshaft Bearing Removal
- Camshaft Bearing Installation
- Engine Block Plug Installation
- Crankshaft and Bearings Installation
- Piston, Connecting Rod, and Bearing Installation
- Camshaft Installation
- Timing Chain and Sprockets Installation
- Oil Pump, Pump Screen and Deflector Installation
- Engine Rear Cover Installation
- Crankshaft Rear Oil Seal Installation
- Engine Front Cover Installation
- Crankshaft Front Oil Seal Installation
- Oil Pan Installation
- Oil Filter, Adapter, Pan Cover Installation
- Valve Lifter Installation
- Cylinder Head Installation - Left
- Cylinder Head Installation - Right
- Valve Rocker Arm and Push Rod Installation
- Valve Rocker Arm Cover Installation - Left
- Valve Rocker Arm Cover Installation - Right
- Engine Valley Cover Installation
- Coolant Air Bleed Pipe Installation
- Intake Manifold Installation
- Fuel Rail and Injectors Installation
- Throttle Body Installation
- Water Pump Installation
- Exhaust Manifold Installation - Left
- Exhaust Manifold Installation - Right
- Engine Flywheel Installation
- Crankshaft Balancer Installation
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information
- Waveforms - Injector Pattern Tutorial - General Information
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- Classifying the Symptom
- Visual/Physical Inspection
- Symptoms List
- Straight Roller Bearing Diagnosis
- Tapered Roller Bearing Diagnosis
- Front Axle Lubricant Leak Diagnosis
- Inspection Procedure
- Differential Case Bearings Inspection
- Differential Case and Gears Inspection
- Pinion and Ring Gear Inspection
- Thrust Washers, Shims, and Adjuster Sleeves Inspection
- Gear Tooth Contact Pattern Inspection
- Tools Required
- Fluorescent Leak Detector
- Fluorescent Dye Injection
- A/C Compressor Shaft Seal Leak Detection with Dye
- Service Ports
- Evaporator Core
- Halogen Leak Detector
- A/C Compressor Shaft Seal Leak Detection with J-39400-A
- Eliminating Air Conditioning Odor
- A/C Refrigerant System Oil Charge Replenishing
- Balancing — Part 1
- Balancing — Part 2
- Balancing — Part 3
- Minimum Tube Length Required Table
- Straight Line Repair
- Line Sectioning Repair
- Rpo Code Definitions (Rpo 001-19F)
- Rpo Code Definitions (Rpo 19H-2EL).
- Rpo Code Definitions (Rpo 2F1-44I).
- Rpo Code Definitions (Rpo 44L-5J9).
- Rpo Code Definitions (Rpo 5K0-6FF).
- Rpo Code Definitions (Rpo 6FG-76A).
- Rpo Code Definitions (Rpo 76D-7XD).
- Rpo Code Definitions (Rpo 7XF-8M0).
- Rpo Code Definitions (Rpo 8M1-9C0).
- Rpo Code Definitions (Rpo 9C1-A0F).
- Rpo Code Definitions (Rpo A0G-AR4).
- Rpo Code Definitions (Rpo AR5-BCP).
- Rpo Code Definitions (Rpo BCQ-C12).
- Rpo Code Definitions (Rpo C13-CUR).
- Rpo Code Definitions (Rpo Cut-Dir).
- Rpo Code Definitions (Rpo DR7-EHE).
- Rpo Code Definitions (Rpo EHF-F5P).
- Rpo Code Definitions (Rpo F5Q-G1V).
- Rpo Code Definitions (Rpo G1W-HFN).
- Rpo Code Definitions (Rpo Hfo-Jrg).
- Rpo Code Definitions (Rpo Jrh-Kly).
- Rpo Code Definitions (Rpo Klz-Lqx).
- Rpo Code Definitions (Rpo LQY-MW9).
- Rpo Code Definitions (Rpo Mwe-Odk).
- Rpo Code Definitions (Rpo Odl-Ora).
- Rpo Code Definitions (Rpo Orb-Pde).
- Rpo Code Definitions (Rpo PDF-QH6).
- Rpo Code Definitions (Rpo QH7-R8D).
- Rpo Code Definitions (Rpo R8E-T07).
- Rpo Code Definitions (Rpo T08-TJ0).
- Rpo Code Definitions (Rpo TJ1-U10).
- Rpo Code Definitions (Rpo U11-US9).
- Rpo Code Definitions (Rpo USB-VG9).
- Rpo Code Definitions (Rpo VGA-W5Y).
- Rpo Code Definitions (Rpo W5Z-XE3).
- Rpo Code Definitions (Rpo XE4-Y9Z).
- Rpo Code Definitions (Rpo YA2-ZD9).
- Rpo Code Definitions (Rpo Zde-Zzz).
- Seat Belt Buckle Replacement - Front
- Seat Belt Buckle Replacement - Center Rear (Avalanche/Escalade EXT)
- Seat Belt Buckle Replacement - No. 2 Rear (60/40 Split - 50/50 Split)
- Seat Belt Buckle Replacement - No. 2 Rear (Bench)
- Seat Belt Replacement - Center Front
- Seat Belt Replacement - Center Rear
- Installation Procedure
- Seat Belt Retractor Replacement - Left Front
- Seat Belt Retractor Replacement - Right Front
- Seat Belt Retractor Replacement - No. 1 Rear (Tahoe/Yukon/Escalade/Suburban)
- Removal Procedure
- Seat Belt Retractor Replacement - No. 1 Rear (Avalanche/Escalade EXT)
- Seat Belt Retractor Replacement - No. 2 Rear (60/40 Split - 50/50 Split)
- Child Restraint Tether Anchor Replacement
- Engine Controls - Basic Diagnostic Procedures - 4.8L, 5.3L & 6.0L - Flex Fuel & Gasoline Engines
- Engine Controls - Basic Diagnostic Procedures - 8.1L
- Engine Controls - Trouble Shooting - No Codes - 4.8L, 5.3L & 6.0L
- Engine Controls - Trouble Shooting - No Codes - 8.1L
- Engine Controls - System & Component Testing - 4.8L, 5.3L & 6.0L - Flex Fuel & Gasoline
- Engine Controls - System & Component Testing - 8.1L
- Engine Controls - Self-Diagnostics - 4.8L, 5.3L & 6.0L - Flex Fuel & Gasoline
- Engine Controls - Self Diagnostics - 8.1L
- Engine Controls - Strategy Based Engine Diagnosis
- Utility/Van Zoning
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Probing Electrical Connectors
- Frontprobe
- Backprobe
- Tools Required
- Using Fused Jumper Wires
- Measuring Voltage
- Measuring Voltage Drop
- Measuring Frequency
- With a DMM
- Fuse Powering Several Loads
- Round Wire Connectors
- Flat Wire (Dock and Lock) Connectors
- Inducing Intermittent Fault Conditions
- Salt Water Spray
- High Temperature Conditions
- Low Temperature Conditions
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fusible Links
- Repairing a Fusible Link
- Repairing Damaged Wire Insulation
- Splicing Twisted or Shielded Cable
- SIR/SRS Connector (Plastic Body and Terminal Metal Pin) Repair
- SIR/SRS Wire Pigtail Repair
- SIR/SRS Wire Repair
- Connector Position Assurance (CPA)
- Terminal Position Assurance (TPA)
- Flat Wire Repairs
- Connector Repairs
- Connector Position Assurance Locks
- Terminal Position Assurance Locks
- Terminal Repair
- Reinstalling Terminal
- Weather Pack Connectors
- Repairing Connector Terminals