THERMOSTAT
All models use thermostat that starts to open at 195°F (91°C), and is fully open at 222°F (106°C).
PRESSURE CAP
All models use 15 psi (1.0 kg/cm 2 ) pressure cap which should be tested at 14-17 psi (.9-1.2 kg/cm 2 ).
WATER PUMP
Water pump is serviced only as an assembly.
MAINTENANCE
Inspect cooling system every 12 months or 15,000 miles. Drain and flush cooling system every 24 months or 30,000 miles. Maintain coolant level with 50% mixture of ethylene glycol based anti-freeze and low mineral content water in all seasons.
| Application | Quarts (L) | ||
|---|---|---|---|
| 1.9L | 9.5 (9.0) | ||
| 2.2L Diesel | |||
| Standard | 11.5 (11.0) | ||
| Heavy Duty or A/C | 12.0 (11.5) | ||
| 2.5L | 10.0 (9.5) | ||
| 2.8L | 12.0 (11.5) | ||
| 4.3L | |||
| Astro/Safari Models | 13.5 (12.8) | ||
| "C" & "K" Models | 10.9 (10.3) | ||
| "G" Models | 11.1 (10.5) | ||
| 4.8L | |||
| "P" Models | 13.8 (13.1) | ||
| All Other Models | 15.5 (14.7) | ||
| 5.0L & 5.7L | |||
| "P" Models | 15.5 (14.6) | ||
| "G" Models | 17.0 (16.0) | ||
| All Other Models | |||
| With A/C | 18.0 (17.0) | ||
| Without A/C | 17.5 (16.6) | ||
| 6.2L Diesel | |||
| "C" & "K" Models | 25.0 (23.7) | ||
| "G" Models | |||
| VIN C | 24 (22.7) | ||
| VIN J | 25.6 (24.2) | ||
| "P" Models | |||
| Forward Control Chassis | 25 (23.7) | ||
| Motor Home Chassis | 24.7 (23.4) | ||
| 7.4L | |||
| "C" & "K" Models | |||
| With A/C | 24.5 (23.2) | ||
| Without A/C | 23.0 (21.8) | ||
| "P" Models | 22.5 (21.3) | ||
COOLANT CAPACITY