Contents Wiring diagrams Section: Hoist/jack All sections

General Information: Other Chevrolet Sonic I

Hoist/jack 11 illustrations ~2546 words

Arrows and Symbols

This service manual uses various symbols in order to describe different service operations.

Scheme 3

Scheme 3: Arrows and Symbols
CalloutComponent Name
1Front of Vehicle
2View Detail
2View Detail
3Ambient Air Mixed with Another Gas or Indicate Temperature Change
4Motion or Direction
5View Angle
6Dimension (1:2)
7Ambient/Clean Air Flow or Cool Air Flow
8Lubrication Point- Oil or Fluid
9Task Related
10Sectioning (1:3)
11Gas Other Than Ambient Air or Hot Air Flow
12Lubrication Point- Grease or Jelly
13Multidirectional Arrow

Acronyms and Units

AcronymMeaningDefinition
2WDTwo-Wheel DriveIndicates that a vehicle has 2 driven wheels OR that a 4WD vehicle uses only 2 wheels for propulsion. So it can be the description of a vehicle configuration OR the operational mode of the drivetrain.
4WDFour-Wheel DriveFour-wheeled vehicle with a drivetrain that allows all four wheels to receive power from the engine simultaneously which provides better control on various surfaces. Can be used to describe the configuration of the vehicle OR as the operational mode of the drivetrain. 4WD vehicles usually can turn 2 wheels off to be in a 2WD mode. See also AWD.
A/CAir ConditioningThe cooling and dehumidification of indoor air for thermal comfort.
A/DAnalog to DigitalUsed in context of converting electrical analog signals to digital signals.
ABSAntilock Braking SystemSystem on motor vehicles which prevents the wheels from locking while braking which helps the driver maintain control in heavy braking conditions.
ACAlternating CurrentAn electrical current whose magnitude and direction vary cyclically.
AMAmplitude ModulationMethod of impressing data onto an alternating-current (AC) carrier waveform.
APPAccelerator Pedal PositionA pedal that controls the throttle valve.
AWDAll-Wheel DriveAll-wheel-drive systems are designed to function on all types of surfaces, both on- and off-road, and most of them cannot be switched off. This can also be called full-time four wheel drive. See also 4WD.
AWGAmerican Wire GaugeAmerican wire gauge is a standardized wire gauge system used since 1857 predominantly in the United States for the diameters of round, solid, nonferrous, electrically conducting wire. E.g. a wire of AWG10 has a diameter of 2.588mm, AWG20 corresponds to a diameter of 0.812mm.
B+Battery Positive VoltageThe electrical potential on the positive terminal of the battery.
BAROBarometric PressureAtmospheric pressure as measured by a barometer.
BCMBody Control ModuleThis module supplies vehicle occupants with visual and audible information and controls various vehicle functions
BECMBattery Energy Control ModuleControl module used to regulate the battery voltage.
BPPBrake Pedal PositionPosition of the foot pedal that moves a piston in the master brake cylinder.
CANController Area NetworkSerial data connection between control modules by Bosch
CCMChassis Control ModuleThe module that controls various vehicle functions on the Chassis, like Engine/Trans Mount, Active Grille Air Shutter, Load Leveling, etc
CDCompact DiscA small optical disk on which data such as music, text, or graphic images is digitally encoded.
CNGCompressed Natural GasThis a substitute for gasoline or diesel fuel. It is made by compressing natural gas (which is mainly composed by methane (CH4), in a percentage range of 70% to 98%)
COCarbon MonoxideThis is a product of the incomplete combustion of carbon-containing compounds, at room temperature this is a gas. It consists of one carbon atom covalently bonded to one oxygen atom.
CO2Carbon DioxideChemical compound composed of two oxygen atoms covalently bonded to a single carbon atom.
CPAConnector Position AssurancePart of an electrical connector that prevents the connector from moving out of its socket. Usually needs to be pressed to unlock the connector when disconnecting it.
CPPClutch Pedal PositionA lever operated with the foot that controls the coupling that connects or disconnects driving and driven parts of a driving mechanism.
CVConstant VelocityUsed in conjunction with CV joints, which connect two shafts at an angle while both shafts always have the same rotational speed without variations.
CVTContinuously Variable TransmissionA transmission in which the ratio of the rotational speeds of two shafts, as the input shaft and output shaft of a vehicle or other machine, can be varied continuously within a given range, providing an infinite number of possible ratios which improves fuel economy.
DDriveD on the transmission gear selector lever.
DABDigital Audio BroadcastTechnology for broadcasting of audio using digital radio (carries information via digital signal) transmission.
DCDirect CurrentContinuous current, constant flow of electric charge.
DLCData Link ConnectorThis is an electronic connector typically located underneath the driver's side dashboard, just above the pedals. The connector has 16 pins.
DMMDigital MultimeterElectronic measuring instrument that combines several functions in one unit. The most basic instruments include an ammeter, voltmeter, and ohmmeter.
DOHCDual Overhead CamshaftDual overhead camshafts (DOHC) are higher performance engines, they produce more power, and can run at higher speeds because they allow an engine to have four valves per cylinder. Each camshaft operates two of the valves, one camshaft handles the intake valves, and one handles the exhaust valves
DPFDiesel Particulate FilterDevice designed to remove diesel particulate matter or soot from the exhaust gas of a diesel engine.
DRLDaytime Running LampsWhite lights mounted on the front of an automobile that automatically switch on when the key is turned and are intended for daytime use, to increase the visibility of the automobile.
DSCCDistance Sensing Cruise ControlA type of cruise control that automatically maintains the distance between vehicles.
DSPDigital Signal ProcessorA specialized microprocessor designed specifically for digital signal processing, generally in real-time computing.
DTCDiagnostic Trouble CodeAn electronic signal stored in an automotive computer, indicating the presence of a fault detected by that computer.
DVDDVDA popular optical disc storage media format the size of a CD. Used mainly for movies but also for data. DVD has no spelled out version (officially it does not mean Digital Video Disc or Digital Versatile Disc, it just means DVD).
EBCMElectronic Brake Control ModuleThis module contains a microprocessor and software for antilock braking system operation.
ECMEngine Control ModuleThis electronic module works with a vehicle's sensors and engine control devices to insure that the engine operates at maximum efficiency and performance. It performs three vital functions. Receives electronic signals from engine sensors. Analyzes the data and makes an engine performance decision (based on the pre-set parameters within the unit). Sends an "output command" to an actuator that adjusts engine performance.
ECTEngine Coolant TemperatureA measure of how hot or cold the fluid which flows through the engine in order to prevent its overheating, transferring the heat produced by the device to other devices that utilize or dissipate it.
EEPROMElectrically Erasable Programmable Read-Only MemoryA non-volatile storage chip used in computers and other devices to store small amounts of volatile data, e.g. calibration tables or device configuration.
EGRExhaust Gas RecirculationIs an NOx (nitrogen oxide and nitrogen dioxide) reduction technique used in most gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders.
EMIElectromagnetic InterferenceElectromagnetic interference (also called radio frequency interference) is a disturbance that affects an electrical circuit due to either electromagnetic conduction or electromagnetic radiation emitted from an external source.
ESDElectrostatic DischargeThe sudden and momentary electric current that flows between two objects at different electrical potentials.
EVElectric VehicleA category of vehicles that only have an electric drive system.
EVAPEvaporative EmissionA system that controls the fuel fumes in the fuel tank.
FMFrequency ModulationIn telecommunication this is a way to convey information over a carrier wave by varying its frequency.
FWDFront-Wheel DriveA form of engine/transmission layout used in motor vehicles, where the engine drives the front wheels only.
GMLANGeneral Motors Local Area NetworkA local-area network is a computer network covering a small geographic area, like a home or vehicle. This specific type of LAN connects several controllers inside the vehicle and was developed by General Motors.
GPSGlobal Positioning SystemSatellite-based navigation system made up of a network of 24 satellites placed into orbit by the U.S. Department of Defense.
GSMGlobal System for Mobile CommunicationsGlobally accepted standard for digital cellular communication.
GVWGross Vehicle WeightMaximum total weight of a road vehicle or trailer that is loaded, including the weight of the vehicle itself plus fuel, passengers, cargo, and trailer tongue weight.
HDHeavy DutyRobust design to accommodate large work loads.
HIDHigh Intensity DischargeA type of light that produces a bright light by using gas filled bulbs. (gas is usually mercury, metal halide, and high-pressure sodium) Uses very little battery power and is a very "cool" light.
HO2SHeated Oxygen SensorHeated oxygen sensors have an internal heater circuit that brings the sensor up to operating temperature more quickly than an unheated sensor. An oxygen sensor must be hot (about 600-650°F) before it will generate a voltage signal. The hot exhaust from the engine will provide enough heat to bring an O2 sensor up to operating temperature.
HVACHeating Ventilation Air ConditioningThis system is sometimes referred to as climate control. Ventilation air ducts installed throughout a vehicle that supply conditioned air to a room through rectangular or round outlet vents.
I 2 CInter-Integrated CircuitSerial data connection between Integrated Circuits (microchips) inside a control module invented by Phillips
IATIntake Air TemperatureTemperature of the air entering intake air flow system of the engine.
ICEInternal Combustion EngineAn engine in which the combustion of fuel and an oxidizer (typically air) occurs in a confined space called a combustion chamber.
IDIdentificationNumber or Code that identifies a component or control module. Can be written on the part or be transmitted on a bus or via radio.
ISPInternet Service ProviderA company that furnishes corporations and individual consumers with various services, mainly access to the Internet.
ISSInput Shaft SpeedRotational speed of the input shaft of a transmission.
LANLocal Area NetworkStandard network connection PC's.
LCDLiquid Crystal DisplayA thin, flat display device made up of any number of color or monochrome pixels arrayed in front of a light source or reflector.
LEDLight Emitting DiodeSmall light bulbs that fit easily into an electrical circuit they do not have a filament that will burn out, and they do not get especially hot. They are illuminated solely by the movement of electrons in a semiconductor material.
LINLocal Interconnect NetworkComputer networking bus system used within automotive network architectures. Similar to CAN, but cheaper and less powerful.
LPGLiquefied Petroleum GasA mixture of mainly propane and butane, produced commercially and stored under pressure to keep it in a liquid state.
MAFMass Air FlowThe amount of air drawn into the engine
MAPManifold Absolute PressurePressure in the engine intake system after the throttle valve referenced to a perfect vacuum.
MDIMultiple Diagnostics InterfaceA device used by GM dealers that enables a PC to communicate with the control modules in a vehicle.
MILMalfunction Indicator LampAn indicator of the internal status of a car engine.
MOSTMedia Oriented Systems TransportSerial communication bus to transmit audio and video information.
NNeutralA state of the transmission in which it is not engaged.
NiMHNickel Metal HydrideA type of rechargeable battery that uses a hydrogen absorbing alloy for the negative electrode.
NOxNitrogen OxidesRefers to any of the following oxygen compounds of nitrogen or a mixture of them. Nitric Oxide, Nitrogen dioxide, Nitrous Oxide, Dinitrogen trioxide, Dinitrogen tetroxide, Dinitrogen pentoxide.
O2OxygenA colorless, odorless, tasteless, gaseous chemical element with the chemical symbol O and atomic number 8.
O2SOxygen SensorAn electronic device that measures the proportion of oxygen (O2) in the gas or liquid being analyzed.
OBDOn-Board DiagnosticA generic term referring to a vehicle's self-diagnostic and reporting capability.
OEMOriginal Equipment ManufacturerA producer that provides a product to its customers, who proceed to modify or bundle it before distributing it to their customers.
OSSOutput Shaft SpeedRotational speed of the output shaft of a transmission.
PParkA state in which the transmission is set so one can leave the vehicle.
PCBPrinted Circuit BoardA thin plate on which chips and other electronic components are placed.
PCMPowertrain Control ModuleA control module that features the functions of both, the engine and the transmission control module.
PCMCIAPersonal Computer Memory Card Industry AssociationAn international standards body and trade association with over 100 member companies that was founded in 1989 to establish standards for Integrated Circuit cards and to promote interchangeability among mobile computers where ruggedness, low power, and small size were critical.
PINPersonal Identification NumberA secret numeric password shared between a user and a system that can be used to authenticate the user to the system.
PPEPersonal Protective EquipmentProtective clothing, helmets, goggles, or other garment designed to protect the wearer's body from injury.
PRNDLPark, Reverse, Neutral, Drive, LowPark, Reverse, Neutral, Drive, Low (automatic transmission positions).
PTCPositive Temperature CoefficientRefers to materials that experience an increase in electrical resistance when their temperature is raised.
PTOPower Take-OffA splined driveshaft, usually on a tractor or truck that can be used to provide power to an attachment or separate machine. This mechanism allows implements to draw energy from the tractor's engine.
PVCPolyvinyl ChlorideA thermoplastic copolymer.
PWMPulse Width ModulationSquare shaped type of signal that carries the information in the ratio between on and off times.
RReverseRearward: directed or moving toward the rear
RAMRandom Access MemoryA type of computer data storage. It today takes the form of integrated circuits that allow the stored data to be accessed in any order.
RCTRadiator Coolant TemperatureThis is the heat intensity of the radiator coolant measured in degrees. The radiator is a part of the cooling system that removes the engine heat. Coolant is a mixture of water and antifreeze (ethylene glycol) which lowers the freezing point of the water in the coolant system, this fluid also picks up heat from the engine and transfers it to the air.
RDSRadio Data SystemA standard from the European Broadcasting Union for sending small amounts of digital information using conventional FM radio broadcasts.
RFRadio FrequencyA frequency or rate of oscillation within the range of about 3 Hz and 300 GHz. This range corresponds to frequency of alternating current electrical signals used to produce and detect radio waves.
ROMRead-Only MemoryA class of storage media used in computers and other electronic devices. Data stored in ROM cannot be modified.
RPORegular Production OptionA three digit/letter code given to parts, assemblies, and systems originally installed on the vehicle. These RPO codes designate options and are assigned by General Motors.
RSARear Seat AudioAn auxiliary set of controls that operate the main audio system from the rear seat. Rear passengers can also operate a different media source than the front passengers.
RWDRear-Wheel DriveA common engine/transmission layout in which the engine is in the front of the vehicle, but the front mid-engine, rear mid-engine and rear engine layouts are also used.
SCVSpeed Controlled VolumeThe volume control is set for a desired sound level in the vehicle as the vehicle increases its speed, the sound level is adjusted.
SDMSensing and Diagnostic ModuleThe name given to air bag modules used in General Motors vehicles.
SIMSubscriber Identity ModulePart of a removable smart card Integrated Circuit Card. This is used for mobile cellular telephone devices such as mobile computers and mobile phones. SIM cards securely store the service-subscriber key used to identify a subscriber. The SIM card allows users to change phones by simply removing the SIM card from one mobile phone and inserting it into another mobile phone or broadband telephony device.
SIRSupplemental Inflatable RestraintTechnical term for the air bag. Air bag is a stretchable membrane, which inflates during an automobile accident to provide cushioning to the passenger's head and torso to prevent injury to the passengers.
SPISerial Peripheral InterfaceThis is an interface that enables the serial (one bit at a time) exchange of data between two devices. An SPI operates in full duplex mode. This means that data can be transferred in both directions at the same time. It is a standard bus technology like CAN or I2C.
SPSService Programming SystemSystem that enables repair facilities to update the software in control modules.
SUVSport Utility VehicleA passenger vehicle which combines the towing capacity of a pickup truck with the passenger-carrying space of a minivan.
SVSService Vehicle SoonIndicator lamp or symbol for a malfunction related to a vehicle component or system.
TATraffic AnnouncementMessage spoken on radio regarding the movement of vehicles or pedestrians through an area or along a route. The buttons on radios that enable this announcements are also often labeled TA.
TACThrottle Actuator ControlA motor which moves the engine throttle plate or valve, controlled by the engine control module. A throttle plate limits the amount of air entering a internal combustion gasoline engine.
TAPTransmission Adaptive PressureThe transmission control module learns each component's characteristics and adjusts fluid pressure accordingly.
TCCTorque Converter ClutchResides in a torque converter to connect an engine to an automatic transmission. The clutch is applied when conditions are correct to achieve a 1:1 ratio of engine crankshaft to transmission input shaft.
TCMTransmission Control ModuleA module that controls electronic automatic transmissions. It uses sensors from the vehicle as well as data provided by the Engine Control Module to calculate how and when to change gears in the vehicle for optimum performance, fuel economy and shift quality.
TDCTop Dead CenterThe piston is in its highest position relative to the combustion chamber.
TISTechline Information SystemThe PC-based global dealership diagnostic software that provides the technician the ability to reference the most recent service information via the service department's computer.
TPATerminal Position AssuranceAn additional locking mechanism inside an electric connector that holds the pins in place.
TVTelevisionA telecommunication system for broadcasting and receiving moving pictures and sound over a distance.
USBUniversal Serial BusA type of communication bus connection between a computer and a peripheral device.
VCIVehicle Communications InterfaceA diagnostic tool that communicates to modules of multiple communication protocols in a vehicle by converting vehicle serial data into PC serial data communication.
VINVehicle Identification NumberUsed by manufacturers to uniquely identify motor vehicles using 17 characters.
VSCMVehicle Stability Control ModuleThis module uses information from several sensors to detect a loss of vehicle traction, then works with the antilock brake system to apply individual brakes to help keep the vehicle on its intended path.
VSSVehicle Speed SensorSends data regarding how fast the car is traveling at the moment of driving. It is designed to be able to record the rate at which the vehicle's crankshaft is spinning.
WOTWide Open ThrottleWhen the throttle blade or valve is at its maximum open position, allowing maximum air to enter an internal combustion gasoline engine.
WLANWireless Local Area NetworkStandard to transmit digital data via radio frequency.
XMXM (Satellite Radio)XM Satellite Radio Holdings (XM) is one of two satellite radio services in the United States and Canada. XM provides pay-for-service radio, analogous to cable television. Its service includes 73 different music channels, 39 news, sports, talk, and entertainment channels, 21 regional traffic and weather channels and 23 play-by-play sports channels (2008).
XMLExtensible Markup LanguageA markup language that defines a set of rules for encoding documents in a format that is both human-readable and machine-readable.

Acronyms

UnitMeaningDefinition
M 2Square MeterArea
AAmpereElectrical
AhAmpere HourElectrical
CCoulombElectrical
DBmDecibel MeterElectrical
DBmVDecibel MillivoltElectrical
MV/DIVMillivolts per DivisionElectrical
MV/sMillivolts per SecondElectrical
OhmsOhmElectrical
VVoltElectrical
V/DIVVolts per DivisionElectrical
V/msVolts per MillisecondElectrical
WWattElectrical
Mm 3 /strokeCubic Millimeters per StrokeFlow
Gal/hGallons per HourFlow
G/sGrams per secondFlow
G/strokeGrams per StrokeFlow
Kg/100kmKilograms per 100 KilometerFlow
Kg/hKilograms per HourFlow
Km/LKilometer/literFlow
L/100kmLiters per 100 KilometersFlow
L/hLiters per HourFlow
L/minLiters per MinuteFlow
MPGMiles per GallonFlow
Mg/sMilligrams per SecondFlow
Mg/strokeMilligrams per strokeFlow
FtFeetLength
InInchLength
MMeterLength
MiMileLength
BarBarMechanical
Bar/minBars per MinuteMechanical
In. H2OInches of WaterMechanical
In. H2O/sInches of Water per secondMechanical
KPa/sKilopascals per SecondMechanical
NNewtonMechanical
Newton MeterMechanical
PaPascalMechanical
Pa/sPascals per SecondMechanical
Lb ftPound FootMechanical
PSIPound-Force per Square InchMechanical
CountsCountsMisc.
CyclesCyclesMisc.
DBDecibelMisc.
°DegreeMisc.
°CDegree CentigradeMisc.
°CADegree Crankshaft AngleMisc.
°FDegree FahrenheitMisc.
°/sDegree per SecondMisc.
HzHertzMisc.
Kbit/sKilobit per secondMisc.
LxLuxMisc.
PpmParts per MillionMisc.
%PercentMisc.
%/minPercents per MinuteMisc.
%/secPercents per SecondMisc.
PulsesPulsesMisc.
1RatioMisc.
RPMRevolutions per MinuteMisc.
StepsStepsMisc.
W/m 2Watts per Square MeterMisc.
GG (Acceleration)Movement
Km/hKilometers per HourMovement
M/sMeters per SecondMovement
M/s 3Meters per Second CubedMovement
M/s 2Meters per Second SquaredMovement
MPHMiles per HourMovement
Mm/sMillimeters per SecondMovement
DDayTime
HHourTime
Hh:mm:ssHour:Minute:SecondTime
Ms/DIVMilliseconds per DivisionTime
MinMinuteTime
SSecondTime
S/DIVSeconds per DivisionTime
Yy-mm-ddYear-Month-Day (2 digits)Time
Yyyy-mm-ddYear-Month-Day (4 digits, preferred)Time
M 3Cubic MeterVolume
GalGallonVolume
LLiterVolume
MLMillilitersVolume
US galUS GallonVolume
US ptUS PintVolume
US qtUS QuartVolume
KgKilogramWeight

Units

Customer Concern Verification Sheets

The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.

Scheme 4

Scheme 4: Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

The vehicle identification number (VIN) plate is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle

PositionDefinitionCharacterDescription
1Country of Origin1United States
3Mexico
2ManufacturerGGeneral Motors
3Make1Chevrolet
4-5Vehicle Line/SeriesAChevrolet Sonic LS (Automatic)
BChevrolet Sonic LS (Manual)
CChevrolet Sonic LT (Automatic)
DChevrolet Sonic LT (Manual)
EChevrolet Sonic LTZ (Automatic)
FChevrolet Sonic LTZ (Manual)
6Body Style569 - Sedan, 4-Door, 4 Window, Notchback
648 - Sedan, 4-Door, 4 Window, Hatchback
7Restraint SystemAActive Manual Belts, Airbag Delete
CActive Manual Belts, Airbag - Driver & Passenger - Front (1st row)
DActive Manual Belts, Airbag - Driver & Passenger - Front (1st row), & Front Seat Side (1st row)
EActive Manual Belts, Airbags - Driver & Passenger - Front (1st row), & Front Seat Side (1st row), Roof Side (all seating rows)
SActive Manual Belts, Airbags - Driver & Passenger Front (1st row), Front Seat Side (1st row) & Rear Seat Side (2nd row), Roof Side (all seating rows), Driver & Passenger knee (1st row)
8Engine TypeBRPO LUV Engine - Gas, 4 Cylinder, 1.4L, MFI, DOHC, Turbo, VVT, Alum, E85 Max
CRPO LDE Engine - Gas, 4 Cylinder, 1.6L, MFI, DOHC, VVT, Variable Camshaft Phasing, Variable Intake Module (VIM)
DRPO LFJ - Gas, 4 Cylinder, 1.6L MFI, E100 Max
GRPO LWE Engine - Gas, 4 Cylinder, 1.8L, MFI, DOHC, VVT, 103 KW
HRPO LUW Engine - Gas/Ethanol, 4 Cylinder, 1.8L, MFI, 103KW, DOHC, E85
9Check DigitXCalculated by POMS
10Model YearD2013
11Plant Location4Orion
SRamos Arizpe
12-17Plant Sequence NumberPlant Sequence Number

Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

1.6L (LDE/LFJ) Engine ID and VIN Derivative Location

Refer to Engine Identification .

6T30/6T40/6T45/6T50 (MH9) Transmission ID and VIN Derivative Location

Refer to Transmission Identification Information .

M20-6 (MZ7) Transmission ID and VIN Derivative Location

Refer to Transmission Identification Information .

Scheme 5

Scheme 5: Certification Plate Location

The vehicle identification number (VIN) plate is attached to the top of the front end upper tie bar which is located under the radiator opening upper cover.

Scheme 6

Scheme 6: Identification Plate Location
CalloutComponent Name
1Manufacturer Name
2Whole Vehicle Type Approval Number
3VIN (Vehicle Identification Number)
4GVW
5Combination Weight (GVW + Braked Trailer Weight)
6Maximum Permissible Axle Weight - Front
7Maximum Permissible Axle Weight - Rear
8Body Color

Scheme 7

Scheme 7: Tire Placard

The tire placard label is located on the driver side B- pillar and displays the following assessments

  1. Tire size
  2. Tire pressure Front Rear Various loading conditions

RPO Code List

The following table provides the description of the Regular Production Option (RPO) codes that are available on the vehicle. The vehicle's RPO list is printed on the Service Parts Identification Label.

RPODescription
01ATrim Color Seat - Jet Black VAR 1
01ETrim Color Seat - DK Titanium
01KTrim Color Seat - Brick
01STrim Color Seat - MED Titanium
02RTrim Color Seat - MED Cashmere
02YTrim Color Seat - Jet Black & Stitching Brick
1A9Trim Color Door Panel - MED Cashmere
1AFTrim Color Door Panel - DK Titanium
1BFTrim Color Door Panel - Brick
4AAInterior Trim - Jet Black
4AQInterior Trim - V DK Pewter
5EAEquipment - Package, CO2 - Reduction
9L3Tire Spare - None
A33Window - Power Operated, Rear DRS
A55Window - Power Operated, Driver
A60Lock Control Right Rear Compartment - Lid, Tailgate, Key Activated
A66Window - Power Operated, Passenger
A69Restraint - Seat Belt Tensioner, Front, VAR. 2
A70Restraint - Seat Belt Tensioner, Front
A90Lock Control RR CMPT - LID, REM CONT ELEC Release
A94Lock Control RR CMPT - LID, REM CONT Manual Release
AALRestraint - Knee, Bolster, LH / RH
ABRWindow - Manual Operated, Front Door
ADLRestraint System - Seat, Inflatable, Driver & Passenger, Single Stage
AE2Latch - Rear Compartment, Safety, Manual Release
AG5Adjuster Passenger Seat - Manual, 2 Way
AH3Adjuster Front Seat - Manual, 4 Way, Driver
AH9Adjuster Front Seat - Manual, 2 Way, Driver
AHURestraint Provisions - Belts, Adjuster, Height, Front
AJ3Restraint System - Seat, Inflatable, Driver, Front
AJCRestraint - Head, Front Seat, Up / Down Adjustment
AJDRestraint - Head, Front Seat, Up / Down, Fore / Aft Adjustment, Folding Passenger
AJGRestraint System - Seat, Inflatable, Driver & Passenger, Front & Seat Side, Single Stage
AKJWindshield Style - Shade Band
AKMWindow Type - Clear
AKNWindow Type - Tinted
AKPWindow Type - Solar Absorbing
AL0Sensor Indicator - Inflatable Restraint, Front Passenger / Child Presence Detector
AM7Seat Rear - Folding
AMASeat Rear - Split Back, Folding, Headrest
AN1Seat Rear - Bench
AQ2Net - Convenience, Package
AQPRestraint - Head, Rear Seat, Center
AR1Restraint System - (None)
AR7Seat - Front BKT, Standard
AT7Restraint System Rear - Seat, SHLDR, RETR, 3 Point, 3 SHLDR
AU3Lock Control - Side Door, Electronic
AWBRestraint System Rear - Seat, LH and RH/ELR and CTR/2 Point
AXGWindow - Power Operated - Express Driver Up / Down
AY0Restraint System - Seat, Inflatable, Driver and Passenger Front, Seat Side, Roof Side
AYCRestraint System - Seat, Inflatable, Driver & Passenger Front, Seat Side, Roof Side, Single Stage
AYFRestaint System - Seat, Inflatable, Driver & Passenger Front, Front Seat Side & Rear Seat Side, Roof Side, Knee
B37Covering - Floor Mat, Front and Rear, Auxiliary
B9ULock Control RR CMPT - L/Gate REM CONT, ELEC Open / Close
BA8Compartment - Stowage, Front Seat, Passenger
BAHEquipment - Security System, Immobilization, Step Two
BCMCovering - Load Compartment, Movable
BCOPlant Code - Bogota, Colombia
BGYPlant Code - Dong Yue, China
BPFBumper Provisions - Front, Lower Spoiler Edge
BTTAlarm - Remote Panic
BTVRemote Start - Engine
BUPPlant Code - Bupyeong 1, Korea
BXQOrnamentation - EXTR, PLR APLQ, Reveal, Black
C25Wiper System - Rear Window, Intermittent
C32Heater - Heating / Defroster System, Reinforced, Electric
C35Heater - Duct, RR PASS
C41HVAC System - Heater, Outside Air, with Fan
C49Defogger - RR Window, Electric
C60HVAC System - Air Conditioner FRT, MAN Controls
C7BHVAC System - Air Conditioner FRT, HTR Core Not Required, Fan Speed Control Only
C80Switch - Directional Signal, Wiper, Reverse Mount, STRG WHL
C91Lamp - INTR, Roof, Courtesy
C95Lamp, INTR, Roof, Courtesy & Dual Reading
C99Switch - INFL RST I/P MDL MAN Suppression
CAILamp - Tail & Stop, w/o Fog, ECE
CD4Wiper System - Windshield, Pulse, Variable Delay
CF5Roof - Sun, Glass, Sliding, ELEC
D05Arm Rest - Front Seat, Driver
D31Mirror I/S R/V - Tilt
D6JMirror I/S Front VAN - Sunshade, w/o Mirror, Passenger, w/ Mirror
D7AHandle O/S Door - Body Color, Chrome Strip
D72Handle O/S Door - Black
D75Handle O/S Door - Body Color
D87Handle - O/S, L/Gate, R/CMPT, Black
D91Handle - O/S, L/Gate, R/CMPT, Color
D9OSensor - Front Airbag (EFS) - Single
DC8Mirror O/S - LH & RH, Remote Control, Manual Folding, Black
DG2Mirror O/S - LH & RH, Remote Control, Manual Folding, Color
DG6Mirror O/S - LH & RH, Remote Control, Electric, Manual Folding, Heated, Color
DHGMirror I/S Front VAN - Sunshade, Driver & Passenger, w/o Mirror
DL6Mirror O/S - LH & RH, Remote Control, Electric, Manual Folding, Color
DL7Mirror O/S - LH & RH, Remote Control, Electric, Heated, Power Folding, Color
DNJMirror I/S Front VAN - Sunshade, w/Mirror, w/o Cover
DLVMirror I/S Front VAN - Sunshade, Driver & Passenger, w/Mirror & Cover
DUJAshtray - Smoker's Package
E17Bumper - 2.5 mph
E19Bumper - 5.0 mph
E21Handle - I/S, Door, Chrome
E22Handle - Assist, Rear
E27Handle - Assist, Passenger
E3EHandle - O/S, L/Gate, R/CMPT, Chrome
E7YFire Extinguisher - 2 kg
E91Pocket - Front Seat Back, Passenger
EBLTrim Seat - Cloth, Flash
EBMTrim Seat - Cloth, Breva
ECETrim Seat - Leather (TBD1-GSV)(GMDAT)
F77Ratio - Transaxle Final Drive 4.11
FE1Suspension System - Soft Ride
FE4Suspension System - Special Ride and Handling
FE9Certification - Emission, Federal
FHAFuel System - Electronic, Returnless
FHBRatio - Transaxle Final Drive 3.47
FHFTrim Door - Hard Touch Paint
FHGTrim Door - Soft Touch Paint
FHNVehicle Fuel - Gasoline E5
FHPVehicle Fuel - Gasoline E20
FHSVehicle Fuel - Gasoline E85
FHTVehicle Fuel - Gasoline E100
FHYVehicle Fuel - Diesel B10
FP9Ratio - Transaxle Final Drive 3.55
FV1Ratio - Transaxle Final Drive 3.72
FV2Ratio - Transaxle Final Drive 4.18
FV5Ratio - Transaxle Final Drive 4.19
FV7Ratio - Transaxle Final Drive 4.29
FVERatio - Transaxle Final Drive 4.63
FVGRatio - Transaxle Final Drive 4.64
FX1Ratio - Transaxle Final Drive 3.94
FX3Ride And Handling - Automatic Electronic Controlled
FXBRatio - Transaxle Final Drive 3.65
FY2Ratio - Transaxle Final Drive 3.74
G83Ratio - Transaxle Final Drive 4.47
GANPrimary Color - Exterior, Switchblade Silver Met (G) 636R
GARPrimary Color - Exterior, Carbon Flash Met (G) 501Q
GAZPrimary Color - Exterior, Olympic White (G) 8624
GBAPrimary Color - Exterior, Black (G) 8555
GBEPrimary Color - Exterior, Crystal Claret Tintcoat (G) 505Q
GBVPrimary Color - Exterior, Cyber Gray MET (G) 637R
GCDPrimary Color - Exterior, Bright White (686H)
GCNPrimary Color - Exterior, Victory Red 9260
GCOPrimary Color - Exterior, SCO Yellow (9414)
GCRPrimary Color - Exterior, Inferno Orange MET (502Q)
GCWPrimary Color - Exterior, Misty Lake Met (683R)
GELPrimary Color - Exterior, Dynamic Orange Met 728R
GGEPrimary Color - Exterior, Super Red (G) 717R
GIYPrimary Color - Exterior, Galaxy Silver MET (519F)
GJPPrimary Color - Exterior, Grenada Black (446P)
GLFPrimary Color - Exterior, Space Blue Metallic 819T
GMNPrimary Color - Exterior, Desert Bloom (876S)
GOBPrimary Color - Exterior, Cherry Red MET (G) 715J
GQJPrimary Color - Exterior, Grand Canyon Brown MET (894T)
GQMPrimary Color - Exterior, Boracay Blue MET (895T)
GQVPrimary Color - Exterior, Flame Red
GQWPrimary Color - Exterior, Urban Grey (658R)
J93Brake System - Power, FRT Disc, RR Drum, ABS, 15"
J94Brake System - Power, FRT Disc, RR Drum, 15"
J97Brake System - Power, FRT Disc, RR Drum, ABS, 14"
JBDBooster - Brake, Single Rate
JBEBooster - Brake, Dual Rate
JDEBumper - Front & Rear, Lightweight
JPWBrake System - Power, FRT Disc, RR Drum, 14"
K12Filter - Air, Pollutant
K33Cruise Control - Automatic, Electronic, Speed Governor
K34Cruise Control - Automatic, Electronic
K4EBattery - LN3, AGM, 12V, 70AH, 760 ENCCA
K09Generator - 120 Amp
K60Generator - 100 Amp
K97Generator - 80 Amp
KA1Heater - Seat, Front
KE3Knob - TRANS CONT Lever, Chrome
KG9Generator - 140 Amp
KI2Knob - TRANS CONT Lever, Polyurethane
KL7Conversion - Propane Gas (LP Gas)
KL9ENG Control - Stop/Start SYS
KNVKnob - TRANS CONT Lever, Satin Silver, Chrome
KPKHeater - Oil Pan
KPLCap - Fuel Fill, Locking
KRKKnob - TRANS CONT Lever, Leather, Satin Silver, Chrome
KTDKey - Primary Rigid, Additional Rigid
KTFKey - Primary Foldable, Additional Foldable
KTHLock Control - Side Door Lock / Unlock
KTIKit, Tire - Inflator
KTJLock Control - Side Door Lock / Unlock, Trunk Release
KTKLock Control - Side Door Lock / Unlock, Remote Start
KTLLock Control - Side Door Lock / Unlock, Trunk Release, Remote Start
KTMKey - Primary Foldable, Additional Rigid
KTNEquipment - Additional Key (No Buttons)
L2IEngine - Gas, 4 Cyl, 1.4L, MFI, L4, DOHC, FAM O, 74 KW, E85 MAX, GME
L2NEngine - Gas, 4 Cyl, 1.4L, MFI, L4, DOHC, FAM O, 74 KW, E20 MAX, GME
LCUEngine - Gas, 4 Cyl, 1.4L, MFI, DOHC, PDA, FAM A/B, GMDAT
LDCEngine - Gas, 4 Cyl, 1.2L, MFI, DOHC, PT-JV, Variable Camshaft Phasing
LDDEngine - Gas, 4 Cyl, 1.4L, MFI, DOHC, Variable Camshaft Phasing, FAM 0
LDEEngine - Gas, 4 Cyl, 1.6L, MFI, DOHC, VVT, Variable Camshaft Phasing, Variable Intake Module (VIM)
LDVEngine - Diesel, 4 Cyl, 1.3L, L4, DI, DOHC, Turbo, 55KW, 190NM
LEDEngine - Gas, 4Cyl, 1.6L, MFI, DOHC, VVT, Variable Intake Module (VIM), E85 MAX
LFJEngine - Gas, 4 Cyl, 1.6L, MFI, E100 MAX
LHDVehicle Drive - Left Hand Drive
LSFEngine - Diesel, 4 Cyl, 1.3L, CRI, DOHC, Turbo-VGT
LUVEngine - Gas, 4 Cyl, 1.4L, MFI, DOHC, Turbo, VVT, ALUM, GME, E85 MAX
LUWEngine - Gas, 4 Cyl, 1.8L, MFI, 103KW, DOHC, E85 MAX
LWDEngine - Gas, 4Cyl, 1.2L, MFI, DOHC, 51KW
LWEEngine - Gas, 4 Cyl, 1.8L, MFI, DOHC, VVT, 103 KW, GME
M26Transmission - Manual 5 Speed, Opel, 65 MM, 1.96 2ND, 1.323 3RD, 0.946 4TH, 0.756 5TH, F17 (WR)
M97Shifter Interlock - Brake, TRANS
MDCMolding B/S Upper - Bright
MEMTransmission - Manual FWD 5 Speed, Brazil, 180MM, 3.909 1ST, 0.674 5TH (F17; UR)
MFHTransmission - Manual 5 Speed, D16 M/CR
MH9Transmission - Auto 6 Speed, HMD, X24F
MX3Transmission - Manual 5 Speed, Y4M SHD, 1ST 3.667, 5TH 0.761
MXPTransmission - Manual 5 Speed, GMDAT, D16 Intermediate Semi-wide, 72MM, 3.727 1ST, 0.763 5TH
MZ4Transmission - Manual 6 Speed, Opel, 76.5 MM, 3.82 1ST, 0.615 6TH, (M32 WR)
MZ7Transmission - Manual 6 Speed, Opel, 76.5 MM, 4.273 1ST, 0.614 6TH (M20)
N08Lock Control - Fuel Filler Door, REM CONT
N12Exhaust System - Rear Exit
N30Steering Wheel - Deluxe
N33Steering Column - Tilt Type
N34Steering Wheel - Leather, 3 Spokes
N37Steering Column - Tilt, Telescoping
N40Steering - Power, Non-Variable Ratio
N45Steering Wheel - 3 Spokes
N54Steering Wheel - 3 Spokes, Sport
N81Tire Spare - Full Size
NA3Emission System - Japan
NCGLock - Electrical Child Lock System (Rear Door Latch)
NE1Certification - Emission, Geographically Restricted Registration for Vehicles up to 14,000 LBS GVW
NE9Emission System - EEC 09
NF7Emission System - Federal, NLEV
NJ1Steering - Power, Non-variable Ratio, Electric
NPHExhaust System - Heavy Duty
NQUEmission System - Korean, ULEV
NT3Emission System - EEC 00
NT4Emission System - EEC 05
NT7Emission System - Federal, Tier 2
NU6Emission System - California, PZEV
NZAControl - Steering Wheel, Wireless Interface, Radio & Phone, Handsfree Controls
ORNPlant Code - Orion, MI, USA
PZYPlate - Skid Front & Rear
Q1GTire All - 185/75R14 SL 89H BW HW1
Q1HTire All - P195/65R15 SL 89H BW AL2
Q1WTire All - 195/65R15 SL 91H BW HW2
Q1XTire All - 205/55R16 SL 91H BW HW3
Q3OTire All - P205/50R17 SL 88V BW AL3
Q5ITire All - 205/50R17 SL 89V BW HW3
Q6KTire All - 195/65R15 SL 91H BW HW3
Q6LTire All - 205/55R16 SL 91H BW HW4
Q8EJack - Mechanical, with Tools
QB0Tire All - P185/75R14 SL 89H BW ALS
QLGTire All - P205/55R16 SL 89H BW AL3
QZFTire All - P195/65R15 SL 89H BW AL2 (Low Resistance)
RHDVehicle Drive - Right Hand Drive
RQ4Tire All - 195/65R15 SL 91H BW HW2 (Low Resistance)
RRBWheel - 14x5.5, J, Steel, Design 1
RRKWheel - 15x6.0, J, Aluminum, Design 1
RRLWheel - 15x6.0, J, Steel, Design 1
RRVWheel - 16x6.0, J, Aluminum, Design 1
RS7Wheel - 17x6.5, J, Aluminum, Design 1
T39Lamp - Turn Signal, AUX
T3ULamp - Front Fog
T3WLamp System - Daytime Running, Reduced Intensity Low Beam
T3XLamp System - Daytime Running, Regular Intensity Low Beam
T43Spoiler - Rear
T44Alarm - Overspeed Warning, Acoustical
T4AHeadlamps - Halogen
T67Battery - LN3, FLA, 12V, 70AH, 512 ENCCA
T83Headlamps Control - Automatic On - Off
TB1Lamp - Tail and Stop, Korea
TBUPlant Code - 6 October City, Egypt
TCULicense Plate - Front & Rear Mounting, ECE
TD1Reflector - Safety Triangle
TL6Grille - Radiator, Black
TM7Battery - LN2, FLA, 12V, 60AH, 438 ENCCA
TN9Battery - LN1, FLA, 12V, 50AH, 375 ENCCA
TR1Lamp - Tail & Stop
TR6Headlamps Control - Leveling System, Manual
TS6Lamp - Stop, High Level
TTVSpoiler - Rear, LID / Liftgate, Sport
U04Horn - Single Note
U18Speedometer - Instrument, Kilometer
U25Lamp - Interior, Rear Compartment, Courtesy
U2KDigital Audio System - S-Band
U58Radio Faceplate - Integrated Center Console
U68Display - Driver Information Center
U71Antenna - Roof, Radio
UBAAntenna - Roof, Radio, GPS, Phone, S-Band XM
UC1Speedometer - Instrument, Miles
UC3Control - Steering Wheel, Radio & Phone, Redundant Controls
UD7Sensor Indicator - Rear Parking Assist
UDBDisplay Instrument - Driver Info Enhanced (Segmented)
UDGDisplay Instrument - Trip Odometer (Segmented)
UE1Communication System - Vehicle, G.P.S.1
UE3Communication System - Vehicle, G.P.S.3
UG7Theft Deterrent - Vehicle Tracking and Restart Prevention
UGMSensor Equipment - Outside Air Temperature Sensor
UH0Indicator - Seat Belt Warning , LH
UH1Indicator - Seat Belt Warning , RH
UH5Indicator - Seat Belt Warning, Rear Seat
UH7Radio - AM/FM Stereo, Seek / Scan, CD, ETR, Clock DSP, MP3 / WMA, USB, AUX / IN, Wireless Interface
UJ2Indicator - Engine Oil Life
UJMTire Press Indicator - Manual Learn
UL5Radio - (None)
UM7Radio - AM/FM Stereo, Seek/Scan, Clock, ETR
UPFWireless Interface - Short Range, Voice REC
UQ9Speaker System - (None)
UQJRestraint Provisions - Child, ISOFIX 2 Point Only
UQKRestraint Provisions - Child, ISOFIX 2 Point Only, Point / LAT CH (INC 2 Top Tether Points)
UQLRestraint Provisions - Child, ISOFIX 2 Point Only, Point / LAT CH (INC 3 Top Tether Points)
US8Radio - AM/FM Stereo, Seek / Scan, CD, Auto Tone, Clock, ETR, MP3, RDS
USRReceptacle - USB
UTJTheft Deterrent - Electrical, Unauthorized Entry
UTKTheft Deterrent - Mechanical, Double Locking Latch
UW4Speaker System - 4, Custom
UW6Speaker System - 6, Custom
UY0Battery - LN0, FLA, 12V, 40AH, 300 ENCCA
V22Grille - Radiator, Chrome
V48Coolant - Engine Maximum Protection
V5MCalibration - TCM, Neutral Idle Control
VD1Provision Options - Europe
VD8Provisions - First Aid Kit
VEEBumper Front - Body Color, Front & Rear
VGCProtector - Film, Paint Etch Preventive
VHYProtector - Body Sheet Metal, High Corrosion Preventive
VK8Holder - Eyeglasses
VKDLicense Plate - Front & Rear Mounting, SAE
VMOPanel Center - Instrument, Graphite Silver MET
VMTBumper - Front Low Speed, Rear Light Weight
VYKPanel Center - Instrument, Jet Black
W1YControl - Steering Wheel, Radio, Redundant Controls
WU5Switch - I/P LP Dimmer
XL4Chassis - Protection Kit, Engine Compartment
XL7Frequencies Rating - 315 MHZ, Long Distance
XL8Frequencies Rating - 433 MHZ
XX7Radio - Provisions, Installation, VAR 3
YF5Certification - Emission, California
YG3Ornamentation - EXTR, Head & Tail Lamps, Chrome Bezel
YG5Ornamentation - EXTR, Head & Tail Lamps, High Gloss Finish
ZAATire Spare - Compact

Metric Fasteners

This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.

A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.

GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.

Scheme 8

Scheme 8: Fastener Strength Identification
CalloutComponent Name
1English Bolt, Grade 2 (Strength Class)
2English Bolt, Grade 5 (Strength Class)
3English Bolt, Grade 7 (Strength Class)
4English Bolt, Grade 8 (Strength Class)
5Metric Nut, Strength Class 9
6Metric Bolts, Strength Class Increases as Numbers Increase

The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.

The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following

  1. Lower strength
  2. No numbered head marking system
  3. Wrong thread pitch

The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications

  1. M6.0 X 1
  2. M8 X 1.25
  3. M10 X 1.5
  4. M12 X 1.75
  5. M14 X 2.00
  6. M16 X 2.00

Thread Inserts

General Purpose Thread Repair Kits.

These kits are available commercially.

Repair Procedure

  1. Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
  2. Drill out the damaged threads. Clean out any chips.
  3. Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
  4. Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
  5. Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
  6. If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.

Registered and Non-Registered Trademarks

Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.

A
AC®
ACCUTURN®
ACDelco®
Active Fuel Management™
Acuzinc®
Airbank®
Allison®
AMMCO®
AUTOFUSE®
AUTOTRAC®
B
Bendix®
Bluetooth®
BON-AMI®
Bosch®
Bose®
C
Caterpillar®
CAT®
C-Quam®
D
Delco®
Delco Bose®
Delco Electronics®
Delco Freedom®
Delco LOC II®
Delco Moraine®
Delco Remy®
Delco Sound®
Delco Supreme®
Delco Tech®
DELCORE®
Delphi®
DEX-COOL®
DEXOIL®
DEXRON®
DEXSTEER™
DNR®
Dolby®
DR®
Duracell®
Duraguard®
Durastop®
Duramax™
E
Eaton Corporation®
EMD®
ETR®
F
FLO-LITE®
G
General Motors®
GM®
GM Goodwrench Service®
GM Optikleen®
GM Parts™
GM Pass®
GM Ultralite®
GMAC®
Goodwrench®
GTP®
H
Homelink™
HYDRA-MATIC®
I
Illumination®
INSTA-TRAC®
Intune®
L
LOCTITE™
Lord Fusor™
M
MAGNASTEER®
Maxifuse®
Metripack®
Micropack®
Minifuse®
Mr Goodwrench®
N
Northstar®
O
OnStar®
Optikleen®
P
PASS-KEY®
PASS-KEYII®
PASSLOCK™
PK3®
Posidrive®
Pro®
Q
Quad 4®
R
RAINSENSE™
Rapid Fire®
S
ScotchBrite™
Scotchguard™
Signals®
Sikkens™
Soft-Ray®
Solar-Ray®
Stabilitrak®
Sunrayce®
Superlube®
Syclone®
T
Tech 2®
Techline®
Teflon®
Tefzel®
Theft-I®
Theftlock®
Tiltmaster®
TORX®
Transjel®
Transguide®
Twilight Sentinel®
U
Ultralite®
V
Velcro®
W
Weatherpack™

Registered and Non-Registered Trademarks

Door Lock and Ignition Lock Folding and Non-Folding Key Cutting

High Security keys are available from the service parts system.

Obtain the key code from the security card or from the GM Dealer World, Parts, Key Code Look Up system.

If you have the key code and access to a Triax-E., BD Laser or other code key cutting machine from the GM Dealer Equipment Catalog, you may cut a new key.

If you have the original key and access to a Matrix S, BD Laser or other key duplicating machine, you may duplicate the key.

If you do not have a high security key cutting machine, order the side cut key from the service parts system. Include the key code in the NOTE field. Indicate the timing and the method of the shipment.

Inspect the new key operation in the lock cylinder. Ensure the new key operates effectively.

Front Side Door Lock Cylinder Coding (Free Wheeling)

Special Tools

BO-49753 Assembly Tool

Scheme 9

Scheme 9: Front Side Door Lock Cylinder Coding (Free Wheeling)

The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.

  1. Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
  2. Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
  3. Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
  4. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  5. Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
  6. Insert the tumbler springs into the 4 spring pockets.
  7. The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
  8. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  9. Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  10. Insert the sleeve (4) onto the cylinder assembly.
  11. Insert the clutch (5) and driver (6) onto the cylinder (1).
  12. Load the cylinder into the BO-49753 assembly tool so that the clutch (1) indexes with the notch in the opening of the tool (2).
  13. Load the assembly tool with the lock cylinder into a vice and tighten the vice ONLY enough to hold the tool and lock the cylinder in place.
  14. Insert the roll pin (7) into the driver (6) and install it using a 1/16 inch pin punch.
  15. Insert the buffer (8) in the case (9), verify the buffer is properly seated.
  16. Install the free wheel pin (11) in the sleeve (4) and clutch (5) and insert the assembly into the case (9).
  17. With the lock cylinder assembly installed in the case (9), install the retainer (10) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (10).
  18. Insert the key into the lock and function the lock to check for proper assembly and smooth operation.

Scheme 10

Scheme 10: Front Side Door Lock Cylinder Coding (Non Free Wheeling)

The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.

  1. Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
  2. Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
  3. Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
  4. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  5. Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
  6. Insert the tumbler springs into the 4 spring pockets.
  7. The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
  8. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  9. Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  10. Insert the sleeve (4) onto the cylinder assembly.
  11. Insert the assembly into the case (5).
  12. With the lock cylinder assembly installed in the case (5), install the retainer (6) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (6).
  13. Insert the key into the lock and function the lock to check for proper assembly and smooth operation.

Scheme 11

Scheme 11: Lock Cylinder Coding - Ignition

The ignition lock cylinder uses 8 key cut positions, 1-8. The ignition cylinder tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in and are not self-retaining. It follows the key code with the first tumbler being the first depth of the key code, closest to the head of the key.

  1. Hold the ignition cylinder assembly (5) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up.
  2. Insert the tumbler spring (7) into each of the 4 spring pockets of the cylinder assembly. This side of the cylinder used left tumblers.
  3. The first tumbler (3) to be loaded will be the first key cut position, which is the first number in the key code. Install the tumbler in the slot over the spring. Install the remaining right tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  4. Rotate the cylinder assembly. Insert the tumbler spring into each of the spring pockets of the cylinder assembly. This side of the cylinder used right tumblers.
  5. The first tumbler (3) to be loaded will be the second key cut position, the second number in the key code. Install the first tumbler in the slot over the spring. Install the remaining left tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  6. Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
  7. With the key in the cylinder assembly insert the round connector (6), insert the retainer spring (2) in the retainer slot located in the cylinder assembly. Insert the retainer (1) lining it up in the slot over the spring. Depress the retainer and hold.
  8. Insert the cylinder into the sleeve (4) as shown in the print. Make sure the actuator stays located properly in the cylinder.
  9. When the key is removed, the lock should stay together.
  10. Lightly lubricate the outside surface in the tumbler area of in the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
  11. Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
  12. Verify the key position for inserting the lock into the column.

Scheme 12

Scheme 12: Rear Compartment Lid Lock Cylinder Coding

The rear compartment lid lock cylinder uses 7 of the 7 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 3 on the other, are not self-retaining, and are not snap in.

  1. Tumbler spring (2) and tumbler (3) are to be assembled into the cylinder (1). In this case start with the tumbler nearest the cylinder head and work through until the last tumbler at the base. Use the key as a tool by pushing it in step by step to hold the already assembled tumblers in place.
  2. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  3. Assemble the restoring spring (4) onto the rear of the cylinder.
  4. Tape the pad (5) onto the housing (6).
  5. Grease the housing.
  6. Insert the lock cylinder (1) into the housing (6). Remove the key from the cylinder.
  7. Install the lever (7) onto the end of the cylinder (1).
  8. Attach the E-ring (8) to the cylinder, then crimp it to retain the lever assembly.
  9. Snap the rod retainer (9) into the hole in the lever (7).
  10. Insert the key into the lock and function the lock to check for proper assembly and smooth operation.

Lifting and Jacking the Vehicle

Note. The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle body and structure depending on lifting equipment used. Refer to the manufacturer recommendation for their applications of low profile lift arms system for their lifting equipment.

Scheme 13

Scheme 13: Lifting and Jacking the Vehicle
WARNINGTo avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
WARNINGTo avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.
CAUTIONPerform the following steps before beginning any vehicle lifting or jacking procedure: Remove or secure all of the vehicle contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure. The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents. The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment manufacturer. Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface. Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components. Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents.

Vehicle Lifting- Frame Contact Lift

Front Lift Pads

When lifting the vehicle with a frame-contact lift, place the front lift pads on the rocker outer panel weld flange, as shown.

Rear Lift Pads

When lifting the vehicle with a frame-contact lift, place the rear lift pads on the rocker outer panel weld flange, as shown.

Vehicle Jacking

CAUTIONWhen you are jacking the vehicle at the front locations, be certain that the jack or the jack lift pad does not contact the front fascia, front fascia air dam, or the front fenders. If such contact occurs, vehicle damage may result. When jacking at selected front locations additional clearance may be required for the jacking points.

Note. When you are lifting a vehicle with a service jack, block the wheels at the opposite end from which you are lifting. Use jack stands to provide additional support.

When using a service jack under the front of the vehicle use one of the following locations

Front of Vehicle

Place the service jack pad at the front lashing bracket with rubber or wood block.

Rear of Vehicle

Note. Place jackstands ONLY under strong and stable vehicle structures.

Place the service jack pad at the rear side rail with rubber or wood block.