Fastener Tightening Specifications
| Application | Specification |
| Metric | English |
| Accessory Mounting Bracket Bolts | 50 N.m | 37 lb ft |
| Accessory Mounting Bracket Nuts | 41 N.m | 30 lb ft |
| Ball Guide Screws | 6 N.m | 53 lb in |
| Battery Junction Block Retaining Bolt | 9 N.m | 80 lb in |
| Connector Fitting Assembly | 75 N.m | 55 lb ft |
| Coupling Shield and Lock Nut | 109 N.m | 80 lb ft |
| Cylinder End Fitting | 27 N.m | 20 lb ft |
| Filler Neck Retaining Nut | 25 N.m | 18 lb ft |
| Front Power Steering Pump Mounting Bolts | 50 N.m | 37 lb ft |
| Gear To Frame Bolts (Non-Rack and Pinion) | 150 N.m | 110 lb ft |
| Gear To Frame Bolts (Rack and Pinion) | 185 N.m | 136 lb ft |
| Inner Tie Rod to Steering Gear | 100 N.m | 74 lb ft |
| Intermediate Shaft Coupling Pinch Bolt | 45 N.m | 33 lb ft |
| Outer Tie Rod to the Steering Knuckle | 50 N.m | 37 lb ft |
| Pitman Arm to Gear Nut | 250 N.m | 184 lb ft |
| Pitman Arm to Relay Rod Nut | 62 N.m | 46 lb ft |
| Pitman Shaft Cover Bolts (670 Gear) | 62 N.m | 46 lb ft |
| Pitman Shaft Cover Bolts (700 Gear) | 60 N.m | 45 lb ft |
| Power Steering Cooler Mounting Bolts | 5 N.m | 44 lb in |
| Power Steering Mounting Bolts and Nut | 50 N.m | 37 lb ft |
| Power Steering Pump Mounting Bracket Bolts (6.6L Diesel) | 46 N.m | 34 lb ft |
| Power Steering Pump Mounting Bolts (Parallel Hybrid Truck) | 25 N.m | 18 lb ft |
| Power Steering Pump Mounting Bracket Bolts (Parallel Hybrid Truck) | 25 N.m | 18 lb ft |
| Power Steering Pump Pressure Hose Fitting (Parallel Hybrid Truck) | 32 N.m | 24 lb ft |
| Power Steering Pump Mounting Studs | 58 N.m | 43 lb ft |
| Power Steering Pump Wiring Harness Ground Bolt | 9 N.m | 80 lb in |
| Power Steering Rear Bracket Retaining Nuts | 50 N.m | 37 lb ft |
| Pressure Hose Connection (At Gear) | 28 N.m | 20 lb ft |
| Pressure Hose Connection (At Pump) | 28 N.m | 20 lb ft |
| Rack and Pinion Ground Strap Retaining Bolt | 10 N.m | 89 lb in |
| Rack and Pinion Adjuster Lock Nut | 68 N.m | 50 lb ft |
| Rack and Pinion Cylinder Fittings | 28 N.m | 20 lb ft |
| Rack and Pinion Hex Lock Nut | 30 N.m | 22 lb ft |
| Rack and Pinion Piston Plug | 150 N.m | 111 lb ft |
| Rear Pump Mounting Bolt | 50 N.m | 37 lb ft |
| Stub Shaft Housing Bolts | 63 N.m | 46 lb ft |
| Valve End Fitting | 17 N.m | 13 lb ft |
| Variable Assist Steering Actuator | 62 N.m | 46 lb ft |
Fastener Tightening Specifications
Power Steering Pump Specifications
| Vehicle | Engine Code | Engine Size | High Flow (Liters per Minute) | High Flow (Gallons per Minute) | Pressure Relief (kPa) | Pressure Relief (PSI) |
| C15 Pickup/Crew Cab w/vacuum brakes, 7200 GVW | LU3 LR4 LM7/L59 | 4.3L 4.8L 5.3L | 10.9/12.4 | 2.9/3.3 | 9825/10514 | 1425/1525 |
| K 15 Pickup w/vacuum brakes, 7200 GVW | LU3 LR4 LM7/L59 | 4.3L 4.8L 5.3L | 10.2/11.7 | 2.7/3.1 | 9825/10514 | 1425/1525 |
| K 15, Pickup/Sierra Denali/Silverado SS w/20" tires/Crew Cab w/vacuum brakes | LQ4 | 6.0L | 1.32/14.7 | 3.5/3.9 | 9825/10514 | 1425/1525 |
| C/K 25/25HD/35, Pickup/Chassis/Crew Cab w/hydroboost | LQ4 LLY L18 | 6.0L 6.6L Diesel 8.1L | 13.2/14.7 | 3.5/3.9 | 9825/10514 | 1425/1525 |
Power Steering Pump Specifications
Scheme 1
Scheme 1: Power Steering Schematics
Scheme 2
Scheme 3
Scheme 4
Scheme 4: Power Steering Component Views
| Callout | Component Name |
| 1 | Power Brake Booster |
| 2 | Brake Pedal Position Sensor |
| 3 | C205 |
| 4 | Accelarator Pedal Position (APP) Sensor |
| 5 | Throttle Actuator Control (TAC) Module Connector |
Scheme 5
| Callout | Component Name |
| 1 | 42V Harness |
| 2 | Engine Harness |
| 3 | Battery Cable Bracket |
| 4 | Electro Hydraulic Power Steering (EHPS) Module |
Scheme 6
| Callout | Component Name |
| 1 | Steering Column |
| 2 | C201 |
| 3 | Steering Wheel Speed/Position Sensor |
Scheme 7
Scheme 7: Brake Pedal Position Sensor
| Connector Part Information OEM: 15332132 Service: 88953364 Description: 3-Way F GT 150 Series (BK) |
| Terminal Part Information Terminal/Tray: 12191812/19 Core/Insulation Crimp: C/A Release Tool/Test Probe: 15315247/J-35616-2A (GY) |
Brake Pedal Position Sensor Connector & Terminal Parts Information
| Pin | Wire Color | Circuit No. | Function |
| A | OG | 5688 | 5-Volt Reference |
| B | YE | 5066 | Brake Pedal Position Sensor Signal |
| C | GY/BK | 5689 | Low Reference |
Brake Pedal Position Sensor Terminal Identification
Scheme 8
Scheme 8: Electro-Hydraulic Power Steering (EHPS) C1
| Connector Part Information OEM: 15355404 Service: 88986593 Description: 2-Way F Maxi 800 Sealed (BK) |
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Electro-Hydraulic Power Steering (EHPS) C1 Connector & Terminal Parts Information
| Pin | Wire Color | Circuit No. | Function |
| A | RD | 5875 | EHPS 42-Volt Battery |
| B | BK | 5691 | EHPS 42-Volt Ground |
Electro-Hydraulic Power Steering (EHPS) C1 Terminal Identification
Scheme 9
Scheme 9: Electro-Hydraulic Power Steering (EHPS) C2
| Connector Part Information OEM: 12129225 Service: See Catalog Description: 24-Way F Micro-Pack 100 Series, Sealed (NA) |
| Terminal Part Information Terminal/Tray: 12084913/5 Core/Insulation Crimp: W/W Release Tool/Test Probe: 12122523/J-35616-6 (BN) |
Electro-Hydraulic Power Steering (EHPS) C2 Connector & Terminal Parts Information
| Pin | Wire Color | Circuit No. | Function |
| 1 | | | Not Used |
| 2 | BK/WH | 1851 | Ground |
| 3-4 | | | Not Used |
| 5 | OG | 5688 | 5-Volt Reference |
| 6 | YE | 5066 | Brake Pedal Position Sensor Signal |
| 7 | GY/BK | 5689 | Low Reference |
| 8 | TN | 2501 | High Speed GMLAN Serial Data Bus |
| 9 | TN/WH | 2500 | High Speed GMLAN Serial Data Bus+ |
| 10 | BK/WH | 451 | Ground |
| 11 | PK | 1020 | Ignition 0 Voltage |
| 12 | | | Not Used |
| 13 | L-GN | 1763 | Steering Wheel Position Signal A |
| 14 | | | Not Used |
| 15 | L-BU | 1764 | Steering Wheel Position Signal B |
| 16-17 | | | Not Used |
| 18 | YE/BK | 5696 | EHPS Interlock Loop Signal |
| 19 | YE/BK | 5696 | EHPS Interlock Loop Signal |
| 20 | TN | 2501 | High Speed GMLAN Serial Data Bus |
| 21 | TN/WH | 2500 | High Speed GMLAN Serial Data Bus+ |
| 22 | PK | 1839 | Ignition 1 Voltage |
| 23-24 | | | Not Used |
Electro-Hydraulic Power Steering (EHPS) C2 Terminal Identification
Scheme 10
Scheme 10: Steering Wheel Speed/Position Sensor
| Connector Part Information OEM: 12052444 Service: 12101874 Description: 8-Way F Micro-Pack 100 Series (BK) |
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Steering Wheel Speed/Position Sensor Connector & Terminal Parts Information
| Pin | Wire Color | Circuit No. | Function |
| 1 | GY | 1056 | 5-Volt Reference |
| 2 | BK | 1835 | Low Reference |
| 3 | L-GN | 1763 | Steering Wheel Position Sensor Phase A Signal |
| 4 | L-BU | 1764 | Steering Wheel Position Sensor Phase B Signal |
| 5 | WH | 1765 | Steering Wheel Position Marker Pulse Signal |
| 6 | L-BU | 1059 | Steering Wheel Position Sensor Signal |
| 7 | BN | 41 | Ignition 3 Voltage |
| 8 | BK/WH | 1851 | Ground |
Steering Wheel Speed/Position Sensor Terminal Identification
Scheme 11
Scheme 11: Power Steering Gear Disassembled View (670 Gear)
| Callout | Component Name |
| 1 | Hexagon Bolt |
| 2 | Lash Adjuster Nut |
| 3 | Pitman Shaft and Cover Assembly |
| 4 | O-Ring Seal |
| 5 | Steering Gear Housing Assembly |
| 6 | O-Ring Seal |
| 7 | O-ring Seal |
| 8 | Stub Shaft Housing (680 Gear) |
| 9 | Hexagon Bolt |
| 10 | Stub Shaft Housing (670 Gear) |
| 11 | Hexagon Bolt |
| 12 | Needle Bearing Assembly |
| 13 | Pitman Shaft Seal |
| 14 | Backup Washer |
| 15 | Retaining Ring |
| 16 | Dust Seal |
| 17 | Pitman Shaft Boot |
| 18 | Pitman Arm Assembly |
| 19 | Lock Washer |
| 20 | Pitman Arm Nut |
Scheme 12
Scheme 12: Power Steering Gear Disassembled View (700 Gear)
| Callout | Component Name |
| 1 | Retaining Ring |
| 2 | Plug |
| 3 | O-ring Seal |
| 4 | Side Cover |
| 5 | Adjuster Lock Nut |
| 6 | Bolt |
| 7 | Gasket |
| 8 | Pitman Shaft |
| 9 | Steering Gear Housing End Plug |
| 10 | Teflon Ring |
| 11 | O-ring Seal |
| 12 | Rack Piston |
| 13 | Balls |
| 14 | Ball Guide |
| 15 | Clamp |
| 16 | Screw |
| 17 | Housing |
| 18 | Check Valve |
| 19 | Flat Race |
| 20 | Thrust Bearing |
| 21 | Flat Race |
| 22 | Worm Shaft |
| 23 | Needle Bearing |
| 24 | Pitman Shaft Seal |
| 25 | Backup Washer |
| 26 | Retaining Ring |
| 27 | Dust Seal |
| 28 | Pitman Shaft Boot |
| 29 | Pitman Shaft Arm |
| 30 | Lock Washer |
| 31 | Nut |
| 32 | Seal |
| 33 | Stub Shaft |
| 34 | Valve Spool |
| 35 | Seal |
| 36 | Valve Body |
| 37 | O-ring Seal |
| 38 | Valve Body Ring |
| 39 | O-ring Seal |
| 40 | Valve Body Ring |
| 41 | O-ring Seal |
| 42 | Valve Body Ring |
| 43 | Coupling Shield Retainer and Lock Nut |
| 44 | Adjuster Nut Assembly |
| 45 | O-ring Seal |
| 46 | Thrust Support Assembly |
Scheme 13
Scheme 13: Power Steering Gear Disassembled View (Rack and Pinion)
| Callout | Component Name |
| 1 | Hexagon Torque Prevailing Nut |
| 2 | Tie Rod Seal |
| 3 | Outer Tie Road Assembly |
| 4 | Hexagon Jam Nut |
| 5 | Tie Rod End Clamp |
| 6 | Rack and Pinion Boot |
| 7 | Boot Clamp |
| 8 | Inner Tie Rod Assembly |
| 9 | Shock Dampener Ring |
| 10 | Adjuster Plug Lock Nut |
| 11 | Cylinder Line Assembly (RH) |
| 12 | Cylinder Line Assembly (LH) |
| 13 | O-Ring Seal |
| 14 | O-Ring Seal |
| 15 | Rack and Pinion Gear Assembly (Partial) |
| 16 | Needle Bearing Annulus Assembly |
| 17 | Seal Adapter |
| 18 | Retaining Ring |
| 19 | Spool Shaft Seal |
| 20 | Hexagon Lock Nut |
| 21 | Dust Cover |
| 22 | Shock Dampener Ring |
| 23 | Inner Tie Rod Assembly |
| 24 | Breather Tube |
| 25 | Boot Clamp |
| 26 | Rack and Pinion Boot |
| 27 | Tie Rod End Clamp |
| 28 | Hexagon Jam Nut |
| 29 | Outer Tie Rod Assembly |
| 30 | Tie Rod Seal |
| 31 | Hexagon Torque Prevailing Nut |
Scheme 14
Scheme 14: Power Steering Pump Disassembled View (Regular)
| Callout | Component Name |
| 1 | Power Steering Pump Housing Seal |
| 2 | Power Steering Pump |
| 3 | Power Steering Fluid Reservoir Magnet |
| 4 | Power Steering Pump Housing Seals |
| 5 | Power Steering Pump Housing Seal |
| 6 | Power Steering Pump Flow Control Valve |
| 7 | Power Steering Pump Flow Control Valve Spring |
| 8 | Power Steering Fluid Reservoir |
| 9 | Power Steering Fluid Reservoir Cap |
| 10 | Power Steering Fluid Reservoir Studs |
| 11 | Variable Assist Steering Actuator |
| 12 | Variable Assist Steering Actuator Clip |
| 13 | Power Steering Pump Flow Control Valve Fitting |
| 14 | Power Steering Pump Flow Control Valve Seal |