Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Backing Plate Bolt/Nut | 135 N. m | 100 lb ft |
| Brake Caliper Bleed Screw | 12 N. m | 106 lb in |
| Brake Caliper Bolt, Front (25/3500 Series) | 108 N. m | 80 lb ft |
| Brake Caliper Bolt, Front (1500 Series) | 100 N. m | 74 lb ft |
| Brake Caliper Bolt, Rear (1500 Series w/o NYS) | 42 N. m | 31 lb ft |
| Brake Caliper Bolt, Rear (1500 w/NYS, 25/3500 Series) | 108 N. m | 80 lb ft |
| Brake Caliper Bracket Bolt, Rear (1500 w/NYS, 25/3500 Series) | 300 N. m | 221 lb ft |
| Brake Caliper Bracket Bolt, Rear (1500 Series w/o NYS) | 200 N. m | 148 lb ft |
| Brake Caliper Bracket Bolt, Front (1500 Series) | 180 N. m | 133 lb ft |
| Brake Caliper Bracket Bolt, Front (25/3500 Series) | 300 N. m | 221 lb ft |
| Brake Hose to Caliper Bolt, Front | 40 N. m | 30 lb ft |
| Brake Hose to Caliper Bolt, Rear | 40 N. m | 30 lb ft |
| Brake Rotor Screw | 12 N. m | 106 lb in |
| Rear Park Brake Bracket Bolt | 61 N. m | 45 lb ft |
| Wheel Hub Extension Nut | 130 N. m | 96 lb ft |
Fastener Tightening Specifications
Disc Brake Component Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Front Brakes (RPO JC4) | ||
| Rotor Discard Thickness * | 27. 50 mm | 1. 082 in |
| Rotor Minimum Allowable Thickness After Refinish | 28. 0 mm | 1. 10 in |
| Rotor Thickness (new) | 29. 0 mm | 1. 14 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Front Brakes (RPO's JF3/JF7) | ||
| Rotor Discard Thickness * | 27. 50 mm | 1. 082 in |
| Rotor Minimum Allowable Thickness After Refinish | 28. 0 mm | 1. 10 in |
| Rotor Thickness (new) | 30. 0 mm | 1. 181 in |
| Rotor Maximum Allowable Lateral Runout | 0. 05 mm | 0. 002 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Front Brakes (RPO JH1) | ||
| Rotor Discard Thickness * | 27. 50 mm | 1. 082 in |
| Rotor Minimum Allowable Thickness After Refinish | 28. 0 mm | 1. 10 in |
| Rotor Thickness (new) | 29. 0 mm | 1. 14 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Front Brakes (RPO JH6) | ||
| Rotor Discard Thickness * | 36. 50 mm | 1. 437 in |
| Rotor Minimum Allowable Thickness After Refinish | 37. 0 mm | 1. 46 in |
| Rotor Thickness (new) | 38. 0 mm | 1. 50 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Front Brakes (RPO JH7) | ||
| Rotor Discard Thickness * | 36. 50 mm | 1. 437 in |
| Rotor Minimum Allowable Thickness After Refinish | 37. 0 mm | 1. 46 in |
| Rotor Thickness (new) | 38. 0 mm | 1. 50 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Rear Brakes (RPO JC4) | ||
| Rotor Discard Thickness * | 28. 50 mm | 1. 122 in |
| Rotor Minimum Allowable Thickness After Refinish | 29. 0 mm | 1. 142 in |
| Rotor Thickness (new) | 30. 0 mm | 1. 181 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Rear Brakes (RPO JH1) | ||
| Rotor Discard Thickness * | 18. 50 mm | 0. 728 in |
| Rotor Minimum Allowable Thickness After Refinish | 19. 0 mm | 0. 748 in |
| Rotor Thickness (new) | 20. 0 mm | 0. 787 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Rear Brakes (RPO JH6) | ||
| Rotor Discard Thickness * | 27. 50 mm | 1. 082 in |
| Rotor Minimum Allowable Thickness After Refinish | 28. 0 mm | 1. 102 in |
| Rotor Thickness (new) | 29. 0 mm | 1. 141 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| Rear Brakes (RPO JH7) | ||
| Rotor Discard Thickness * | 28. 5 mm | 1. 122 in |
| Rotor Minimum Allowable Thickness After Refinish | 29. 0 mm | 1. 142 in |
| Rotor Thickness (new) | 30. 0 mm | 1. 181 in |
| Rotor Maximum Allowable Lateral Runout | 0. 13 mm | 0. 005 in |
| Rotor Maximum Allowable Scoring | 1. 50 mm | 0. 059 in |
| Rotor Maximum Allowable Thickness Variation | 0. 025 mm | 0. 001 in |
| * All brake rotors have a discard dimension cast into them. Replace any rotor that does not meet this specification. After refinishing the rotor, replace any rotor that does not meet the minimum thickness specifications. | ||
Disc Brake Component Specifications