Contents Wiring diagrams Section: Body Electrical All sections

Power Outlets: Diagnosis Chevrolet Silverado Classic 1500

Body Electrical ~807 words

DIAGNOSTIC CODE INDEX

DTCDescription
DTC B3654, B3655 or B3656Electrical Power Take Off Control Switch Circuit
DTC P0A0AHigh Voltage System Interlock Circuit

DIAGNOSTIC CODE INDEX

Begin the system diagnosis with the Diagnostic System Check - Vehicle . The Diagnostic System Check will provide the following information

  1. The identification of the control modules which command the system
  2. The ability of the control modules to communicate through the serial data circuit
  3. The identification of any stored diagnostic trouble codes (DTCs) and their status

The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.

Scan Tool Output Controls

Scan Tool Output ControlAdditional Menu Selection(s)Description
Auxiliary Coolant Pump RelayWhen the aux coolant pump relay is commanded on, the relay will be activated and the aux coolant pump will be turned on. When the aux coolant pump relay is commanded off, the relay will be deactivated and the aux coolant pump will be turned off.
Auxiliary Trans Pump RelayWhen the aux trans pump relay is commanded on, the relay will be activated and the aux trans pump will be turned on. When the aux trans pump relay is commanded off, the relay will be deactivated and the aux trans pump will be turned off.
Auxiliary Power Outlet (APO) Switch IndicatorIf the APO switch indicator is commanded on, the APO switch indicator (lamp) will illuminate with 100% illumination (no dimming). When the APO switch indicator is commanded off, the APO switch lamp well be turned off.
Power Maintain RelayUsed to enable and disable the power maintain relay which powers specific hybrid systems.
Idle Engine Off (IEO) CommandIf the IEO command is on, and the following conditions exist, the HCM will initiate the idle engine off event. Vehicle speed = 0. Vehicle is in Park or vehicle is in D4 & brake is applied. Accelerator pedal is released. Not currently in an APO condition (normal or continuous). When IEO command is off, an auto-start (exit out of IEO) will not be initiated unless a key crank command occurs or an auto-start command is received.
Auto Start CommandIf auto-start command is on, and the following conditions exist, the HCM will initiate an engine re-start (auto-start) event: Vehicle speed =0. Vehicle is in Park. When auto-start command is off, the HCM shall cancel the auto-start is the engine has yet to start.
Disable Idle Engine Off (IEO)When the disable idle engine off command is on, the HCM disable entry into IEO. When disable idle engine off command is off the HCM shall allow IEO.
14 V-42 V CommandCommanding the APM converter to transfer power from the 12 V Battery to the 42 V Battery Pack.
42 V-14 V CommandCommanding the APM converter to transfer power from the 42 V Battery Pack to the 12 V Battery.

Hybrid Control Module (HCM)

Scan Tool Output ControlAdditional Menu SelectionsDescription
Battery Pack Fan SpeedWhen commanded on, the fan speed will operate at 100%. When commanded off, the fan speed will be 0%.
Battery Pack Cut-Off SwitchA command of closed represents that the battery pack cut-off switch will allow current to flow between the SGCM and the battery pack. A command of open, does not allow current to flow between the SGCM and the battery pack when the following condition exist: Engine Speed = 0
Reset Battery Total AHRS (Amp Hours)A command of "Reset" indicates that the ESCM shall set the values of Battery Pack Total Ahrs Discharged and Battery Pack Total Ahrs Charged to Zero. A command of "Don't Reset" indicates that the ESCM shall not change the values of Battery Pack Total Ahrs Discharged and Battery Pack Total Ahrs Charged.
ESCM Service ChargeA command of "On" indicates that the ESCM shall initiate its portion of the Battery Pack Service Charge Procedure once the Ignition Switch is turned to the OFF/LOCK position. A command of "Off" indicates that the ESCM shall not initiate its portion of the Battery Pack Service Charge Procedure.

Energy Storage Control Module (ESCM)

Scan Tool Output ControlAdditional Menu SelectionsDescription
SGCM Pump SpeedA command of On indicates that the SGCM Coolant Pump will operate at its maximum speed.
SGCM Service ChargeA command of "On" indicates that the SGCM shall initiate its portion of the Battery Pack Service Charge Procedure once the Ignition Switch is turned to the OFF/LOCK position. A command of "Off" indicates that the SGCM shall not initiate its portion of the Battery Pack Service Charge Procedure.
SGCM Fan SpeedA value of "High" indicates that the SGCM Coolant Fan will operate at its maximum speed. A value of "Low" indicates that the SGCM Coolant Fan will operate at a speed equivalent to 9 Volts being applied to the Fan.
SGCM Key Crank SpeedThis command represents the control parameter which indicates the desired speed that the engine will turn at during a Key Crank event once the Key Crank Speed - Enable is selected.

Starter/Generator Control Module (SGCM)

Scan Tool Data List (W/HP2)

Scan Tool ParameterData ListUnits DisplayedTypical Data Value
Ignition ON/Engine Running
Desired Accessory PowerHCM Data DisplayVolts9-14 v
Aux. Power OutletsHCM Data DisplayNormal/ContinuousNormal/Continuous
Aux. Power Outlets Target Idle SpeedHCM Data DisplayRPM500-1750
Aux. Coolant Pump RelayHCM Data DisplayOn/OffOn
Aux. Trans Pump RelayHCM Data DisplayOn/OffOn
Power Maintain RelayHCM Data DisplayOn/OffON
Aux. Power Outlets SwitchHCM Data DisplayOn/OffOn
Acc. Power Module DC/DC DirectionHCM Data Display14v-42v 42v-14v14v-14v
Ignition 1HCM Data DisplayOn/OffOn
Hood Switch StatusHCM Data DisplayOpen/ClosedClosed
Acc. Power LoadHCM Data DisplayOn/OffOn
Battery Pack Status DischargeHCM Data DisplayOn/OffOn
Battery Pack IEO Discharge TimeHCM Data DisplayOn/OffOn
Battery Pack State of Charge StatusHCM Data DisplayOn/OffOn
Battery Pack Voltage StatusHCM Data DisplayOn/OffOn
Accelerator Pedal Position StatusHCM Data DisplayOn/OffOn
ATC StatusHCM Data DisplayOn/OffOn
Brake Switch StatusHCM Data DisplayOn/OffOn
ECT StatusHCM Data DisplayOn/OffOn
Engine Run Time StatusHCM Data DisplayOn/OffOn
Engine Speed StatusHCM Data DisplayOn/OffOn
Aux. Power Outlet Load StatusHCM Data DisplayOn/OffOn
Aux. Power Outlets StatusHCM Data DisplayOn/OffOn
Hood Switch StatusHCM Data DisplayOn/OffOn
HVAC StatusHCM Data DisplayOn/OffOn
Min. Gear State StatusHCM Data DisplayOn/OffOn
Min. IEO StatusHCM Data DisplayOn/OffOn
PCM StatusHCM Data DisplayOn/OffOn
TR Switch StatusHCM Data DisplayOn/OffOn
System Operation StatusHCM Data DisplayOn/OffOn
TFT StatusHCM Data DisplayOn/OffOn
Door StatusHCM Data DisplayOpen/ClosedClosed
Vehicle Acceleration (Inertia Status)HCM Data DisplayYes/NoNo
Vehicle Speed StatusHCM Data DisplayYes/NoYes
Ignition 1 StatusHCM Data DisplayOn/OffOn
Tow/Haul ModeHCM Data DisplayActive/InactiveActive

Hybrid Control Module (HCM)

Scan Tool ParameterData ListUnits DisplayedTypical Data Value
Ignition ON/Engine Running
Battery Pack CapacityESCM Data DisplayAhrs (Amp Hours)55 Ahrs
Battery Pack Min. State of ChargeESCM Data Display%45%
Battery Pack State of ChargeESCM Data Display%55%
Battery Pack Fan SpeedESCM Data Display%50%
Battery Pack VoltsESCM Data DisplayVolts36v
Battery Pack CurrentESCM Data DisplayAmpsVarying
Battery Pack Ahrs. DischargedESCM Data DisplayAhrs.360 Ahrs
Battery Pack Ahrs. ChargeESCM Data DisplayAhrs.377 Ahrs
Battery Pack Disconnect StatusESCM Data DisplayOpen/ClosedClosed
Battery Pack Service ChargeESCM Data DisplayComplete/IncompleteComplete
Battery 1 VoltsESCM Data DisplayVolts12.5v
Battery 2 VoltsESCM Data DisplayVolts12.5v
Battery 3 VoltsESCM Data DisplayVolts12.5v
Battery 1 Temp.ESCM Data Display°F77
Battery 2 Temp.ESCM Data Display°F77
Battery 3 Temp.ESCM Data Display°F77

Energy Storage Control Module (ESCM)

Scan Tool ParameterData ListUnits DisplayedTypical Data Value
Ignition ON/Engine Running
Auxiliary Power Outlet (APO) Output Voltage Phase ASGCM Data DisplayVolts120v
APO ModeSGCM Data DisplayNormal/ContinuousNormal
Accessory Power Module (APM) Output VoltageSGCM Data DisplayVolts13.7v
APM PowerSGCM Data DisplayKW2.0-2.5 kW
SGCM TemperatureSGCM Data Display°40-140°C
SGCM Fan SpeedSGCM Data Display%Varying
SGCM Pump StatusSGCM Data DisplayOn/OffOff
SGCM Speed SignalSGCM Data DisplayOn/OffOn
SGCM Bus VoltageSGCM Data DisplayVolts42v
Delivered Starter/Generator TorqueSGCM Data DisplayFt-lbs.Varying - during key crank

Starter/Generator Control Module (SGCM)

Scan Tool Data List (W/O HP2)

Scan Tool ParameterData ListUnits DisplayedTypical Data Value
Ignition ON/Engine OFF
Ignition 1 SignalEngine 1, 2 DataVolts9-14 V
GEN L-Terminal Signal CommandEngine 2 DataOn/OFFOn
GEN F-Terminal SignalEngine 2 Data%10-90%

Powertrain Control Module (PCM)

Scan Tool ParameterData ListUnits DisplayedTypical Data Value
Ignition ON/Engine OFF 6.6L LB7 Diesel
Ignition 1 SignalEngine 2 DataVolts9-14 V

PCM - Diesel Engines

Circuit Description

The auxiliary power outlet (APO) switch controls the operation of the hybrid control module (HCM) APO state manager. The APO state manager commands one of 3 states from the starter generator control module (SGCM) (APO Off, APO Normal, APO Continuous). The APO switch is a momentary button, its output signal an input to an HCM analogue channel. Five volts are supplied to the switch and the returned voltage is measured relative to HCM signal ground to determine the switch state. A resistor network in the switch circuitry ensures that shorted high and low states can be diagnosed successfully. There are 2 valid voltage ranges of the return signal, one representing switch open, the other representing switch closed. If the voltage is lower than a threshold, a short low is indicated. Similarly, if the voltage is greater than the short high threshold, a short high is indicated.

DTC Descriptors

This diagnostic procedure supports the following DTCs

  1. DTC B3654 Electrical Power Take Off Control Switch Circuit
  2. DTC B3655 Electrical Power Take Off Control Switch Circuit Low
  3. DTC B3656 Electrical Power Take Off Control Switch Circuit High

Conditions for Running the DTC

  1. The ignition is ON.
  2. The APO switch is requested ON.

Conditions for Setting the DTC

  1. If voltage is lower than a calibrated value, a short low is indicated.
  2. If the voltage is greater than a calibrated value the short high is indicated.
  3. This DTC is run every 100 ms.

Action Taken When the DTC Sets

  1. The control module stores the DTC information into memory when the diagnostic runs and fails.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  3. The control module records the operating conditions at the time the diagnostic fails. The control module stores this information in the Failure Records.

Conditions for Clearing the DTC

  1. The Conditions for Setting the DTC are no longer present.
  2. A history DTC will clear after 40 malfunction-free ignition cycles.
  3. The HCM receives the clear code command from the scan tool.
StepActionYesNo
Schematic Reference: Cigar Lighter/Power Outlet Schematics Connector End View Reference: Power Outlet Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Install a scan tool. Turn ON the ignition, with the engine OFF. Place the auxiliary power outlets (APO) switch in the normal or continuous mode. With a scan tool, observe the Auxiliary Power Outlets Switch parameter in the data list for the hybrid control module (HCM). Does the scan tool display ON?Go to Step 3Go to Step 4
3Place the APO switch in the OFF mode. With the scan tool, observe the APO switch Status parameter. Does the APO Switch Status parameter display OFF?Go to Testing for Intermittent Conditions and Poor ConnectionsGo to Step 4
4Turn OFF the ignition. Disconnect the APO switch. Turn ON the ignition, with the engine OFF. With a scan tool, observe the APO Switch Status parameter. Does the scan tool display OFF?Go to Step 7Go to Step 5
5Test the signal circuit of the APO switch for a open or short to ground. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 10Go to Step 6
6Inspect for poor connections at the harness connector of the HCM. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 10Go to Step 8
7Inspect for poor connections at the harness connector of the APO switch. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 10Go to Step 9
8Replace the HCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 10
9Replace the APO switch. Refer to Accessory Switch Replacement . Did you complete the replacement?Go to Step 10
10Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset?Go to Step 2System OK

DTC B3654, B3655 or B3656

The starter generator control module (SGCM) uses the interlock circuit to monitor the plugs and connectors for hybrid system function. The interlock indicates the state of the connectors in the 120 voltage circuits. In the SGCM, the primary side of the transformer is connected to a low frequency oscillator circuit. When the loop is complete, the shorted secondary reduces the oscillator voltage, and a comparator senses this as a good and complete interlock loop. If the loop is open, the oscillator amplitude increases and the comparator senses this as a problem.

DTC Descriptor

This diagnostic procedure supports the following DTC

DTC P0A0A High Voltage System Interlock Circuit

The ignition is ON.

  1. All conditions met for the vehicle to enter normal or continuous modes.
  2. The SGCM run time greater than 5 seconds.
  1. The SGCM will record the operating conditions presents when the DTC set as Failure Records data only.
  2. The malfunction indicator lamp (MIL) will not illuminate.
  1. The Conditions for Setting the DTC are no longer present.
  2. A history DTC will clear after 40 malfunction free ignition cycles.
  3. The SGCM receives the clear code command from the scan tool.

Diagnostic Aids

Ensure that all connectors are connected properly.

StepActionYesNo
Schematic Reference: Cigar Lighter/Power Outlet Schematics Connector End View Reference: Power Outlet Connector End Views
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Disconnect the starter generator control module (SGCM). Connect an ohm meter between the harness side of the high voltage interlock loop signal 1 and the high voltage interlock loop signal 2. Is continuity present?Go to Step 6Go to Step 3
3Test the high voltage interlock loop signal 1 and the high voltage interlock loop signal 2 for the following: An open A short to ground A short to voltage Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 8Go to Step 4
4Inspect for poor connections at the appropriate harness connector of the shorted high voltage outlet. Refer to Circuit Testing and Connector Repairs . Did you find and correct the condition?Go to Step 7Go to Step 5
5Replace the appropriate outlet. Refer to the following procedures: 120-Volt Accessory Power Receptacle Replacement Accessory Power Receptacle Bezel Replacement (5.3L Engine w/RPO HP2) Did you complete the replacement?Go to Step 8
6Inspect for poor connections at the harness connector of the SGCM. Refer to Circuit Testing and Connector Repairs . Did you find and correct the condition?Go to Step 8Go to Step 7
7Replace the SGCM. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 8
8Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset?Go to Step 2System OK

DTC P0A0A

Diagnostic Instructions

  1. Perform the «Diagnostic System Check - Vehicle»(ref-277883-S07139257572008012100000) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(ref-277883-S33769936482008012100000) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(ref-277883-S17347055992008012100000) provides an overview of each diagnostic category.

Diagnostic Fault Information

IMPORTANTThis diagnostic procedure is only for an APO that is inoperative or with a driver information center (DIC) message, and with no DTCs set

Circuit/System Testing

IMPORTANTAlways perform the Hybrid Battery Service Disconnect/Connect (5.3L Engine w/RPO HP2) before diagnosing or servicing any PHT systems.
  1. With the ignition OFF, Isolate the APO circuit that is inoperative by disconnecting the 120-volt harness (orange) from the energy storage box (ESB) and the SGCM.
  2. With a DMM, independently test the APO phase A (hot) and the APO neutral circuits for an open. Also, test the same circuits for a short between each other. Refer to «Cigar Lighter/Power Outlet Schematics»(ref-277866-S05459571472008012100000) .
  3. Test the APO ground circuits for any shorts. As the circuits are normally open.
  1. If a defective circuit is found, repair as necessary.
  2. If no trouble found with the APO circuits, replace the appropriate APO receptacles.