Contents Wiring diagrams Section: Automatic HVAC System All sections

HVAC System - Automatic: Other Chevrolet Silverado 2500 HD

Automatic HVAC System 32 illustrations ~4739 words

Sensor Resistance Table (Primary HVAC)

TemperatureAmbient Air Temperature Sensor ResistanceInside Air Temperature Sensor Resistance
°C°FMinimum Resistance K OhmsMaximum Resistance K OhmsMinimum Resistance K OhmsMaximum Resistance K Ohms
4040332.4334.795.80105.6
3531240.3241.869.0975.81
3022175.6176.650.3455.00
2513129.6130.337.0440.29
20496.5597.0727.5129.80
15572.6372.9920.6122.24
101455.1255.3815.5716.74
52342.2042.3811.8612.70
03232.6232.759.1089.712
54125.3425.447.0477.492
105019.8619.945.4945.825
155915.6815.744.3264.574
206812.4612.513.4173.602
25779.9810.022.732.870
30868.0438.0762.1852.295
35956.5176.5431.7571.843
401045.3095.331.4251.494

Sensor Resistance Table (Primary HVAC)

Scheme 36

Scheme 36: HVAC Schematics

Scheme 37

Scheme 37

Scheme 38

Scheme 38

Scheme 39

Scheme 39

Scheme 40

Scheme 40

Scheme 41

Scheme 41: HVAC Component Views
CalloutComponent Name
1Radiator Core Support
2Ambient Air Temperature Sensor (DF5)
3Ambient Air Temperature Sensor - HVAC (CJ2)

Scheme 42

Scheme 42
CalloutComponent Name
1Engine
2Front Fascia
3A/C Low Pressure Switch (C67/CJ2)
4Surge Tank
5Engine Coolant Level Switch

Scheme 43

Scheme 43
CalloutComponent Name
1Battery Current Sensor
2Mega Fuse
3A/C Low Pressure Switch (C67/CJ2)
4Fuse Block - Underhood
5Engine Control Module (ECM)
6A/C Refrigerant Pressure Sensor (C67/CJ2)
7Mass Airflow (MAF)/Intake Air Temperature (IAT) Sensor
8Battery - Right

Scheme 44

Scheme 44
CalloutComponent Name
1Turbocharger Vane Position Control Solenoid Valve
2Glow Plug Control Module (GPCM)
3Fuel Rail Temperature (FRT) Sensor
4Intake Air Temperature (IAT) Sensor 2 Connector
5Fuel Pressure Regulator Connector
6A/C Refrigerant Pressure Sensor (C67/CJ2)
7Generator - Left (K76)
8A/C Compressor Clutch (C67/CJ2)
9Engine Coolant Temperature (ECT) Sensor 1
10Engine Coolant Temperature (ECT) Sensor 2
11Camshaft Position (CMP) Sensor
12X127
13Generator - Right
14Manifold Absolute Pressure (MAP) Sensor
15Intake Air Heater (IAH) Module
16Intake Air Temperature (IAT) Sensor 2
17Fuel Heater
18A/C Low Pressure Switch (C67/CJ2)

Scheme 45

Scheme 45
CalloutComponent Name
1Generator
2Throttle Body
3Transmission
4Park/Neutral Position (PNP) Switch
5Heated Oxygen Sensor (HO2S) Bank 1 Sensor 2
6Heated Oxygen Sensor (HO2S) Bank 1 Sensor 1
7Knock Sensor (KS) - 1
8Engine Coolant Temperature (ECT) Sensor
9A/C Compressor Clutch (C67/CJ2)

Scheme 46

Scheme 46
CalloutComponent Name
1Battery - Right
2A/C Low Pressure Switch (C67/CJ2)
3A/C Compressor Clutch (C67/CJ2)
4A/C Refrigerant Pressure Sensor (C67/CJ2)
5Mass Air Flow (MAF)/Intake Air Temperature (IAT) Sensor

Scheme 47

Scheme 47
CalloutComponent Name
1Inside Air Temperature Sensor - Front (CJ2)
2Cellular Microphone (UE1/U3U/UVB)
3Courtesy/Reading Lamps - Rear (Extended Cab/Crew Cab)
4Sunroof Switch (CF5)
5Sunshade - Right (DH6)
6Garage Door Opener (UG1)
7Onstar Button Assembly
8Inside Rearview Mirror (ISRVM)
9Courtesy/Reading Lamps - Front
10Windshield
11Sunshade - Left (DH6)

Scheme 48

Scheme 48
CalloutComponent Name
1Driver Information (DIC) Switch
2Instrument Panel Cluster (IPC)
3Radio
4Ambient Light/Sunload Sensor Assembly (CJ2) / Ambient Light Sensor (C67/C42)
5HVAC Control Module
6Inflatable Restraint I/P Module Disable Switch (C99)
7Power Take-Off (PTO) Switch
8Auxiliary Power Outlet - Front 2
9I/P Multifunction Switch Assembly
10Auxiliary Power Outlet - Front 1
11Transfer Case Shift Control Switch (NQF/NQH)
12Trailer Brake Control Panel Switch (JL1)
13Headlamp and Panel Dimmer Switch

Scheme 49

Scheme 49
CalloutComponent Name
1Instrument Panel Cluster (IPC)
2Inflatable Restraint Steering Wheel Module
3Shift Control Lever
4Ambient Light/Sunload Sensor Assembly (CJ2)/Ambient Light Sensor (C67/C42)
5Speaker - Center (UQA +Y91)
6Radio
7Inflatable Restraint I/P Module
8I/P Compartment Lamp
9HVAC Control Module
10Auxiliary Power Outlet - Front 2
11I/P Multifunction Switch Assembly
12Auxiliary Power Outlet - Front 1
13Driver Information Center (DIC) Switch
14Steering Wheel Control Switch Assembly - Right (UK3)
15Steering Wheel Control Switch Assembly - Left (K34/KA9)
16Trailer Brake Control Panel Switch (JL1)
17Headlamp and Panel Dimmer Switch
18Dimmer Control
19Transfer Case Shift Control Switch (NQF/NQH)
20Turn Signal Multifunction Switch

Scheme 50

Scheme 50
CalloutComponent Name
1Air Temperature Sensor - Upper Left
2Air Temperature Sensor - Upper Right

Scheme 51

Scheme 51
CalloutComponent Name
1Air Temperature Actuator - Right
2Recirculation Actuator
3Junction Block - Right I/P C4
4G200
5Blower Motor
6Air Temperature Sensor - Lower Right
7Air Temperature Actuator - Left
8Blower Motor Control Module
9Air Temperature Sensor - Lower Left
10Mode Actuator

Scheme 52

Scheme 52: A/C Compressor Clutch
Connector Part Information OEM: 12162017 Service: 12101937 Description: 2-Way F Metri-Pack 150 Series Sealed (GY)
Terminal Part Information Terminal/Tray: 12160223/3 Core/Insulation Crimp: E/1 Release Tool/Test Probe: 12094429/J-35616-2A (GY)

A/C Compressor Clutch Connector Parts Information

PinWire ColorCircuit No.Function
A0.8 BK550Ground
B0.8 D-GN59A/C Compressor Clutch Supply Voltage

A/C Compressor Clutch Connector Terminal Identification

Scheme 53

Scheme 53: A/C Low Pressure Switch
Connector Part Information OEM: 12052644 Service: See Catalog Description: 2-Way F Metri-Pack 150 Series Sealed (L-GY)
Terminal Part Information Terminal/Tray: 12048074/2 Core/Insulation Crimp: E/1 Release Tool/Test Probe: 12094429/J-35616-2A (GY)

A/C Low Pressure Switch Connector Parts Information

PinWire ColorCircuit No.Function
A0.5 D-BU204A/C Low Pressure Sensor Signal
B0.5 BK/WH451Ground (Gas)
0.8 BK/WH451Ground (Diesel)

A/C Low Pressure Switch Connector Terminal Identification

Scheme 54

Scheme 54: A/C Refrigerant Pressure Sensor (Gas)
Connector Part Information OEM: 15397149 Service: 88988301 Description: 3-Way F GT 150 Sealed (BK)
Terminal Part Information Terminal/Tray: 15326429/5 Core/Insulation Crimp: E/4 Release Tool/Test Probe: 15315247/J-35616-2A (GY)

A/C Refrigerant Pressure Sensor Connector Parts Information

PinWire ColorCircuit No.Function
10.5 TN5514Low Reference
20.5 GY27005-Volt Reference (4.3L)
0.5 GY/WH27005-Volt Reference (-4.3L)
30.5 OG/BK380A/C Refrigerant Pressure Sensor Signal

A/C Refrigerant Pressure Sensor (Gas) Connector Terminal Identification

Scheme 55

Scheme 55: A/C Refrigerant Pressure Sensor (Diesel)
Connector Part Information OEM: 15477863 Service: 88988301 Description: 3-Way F GT 150 Sealed (BK)
Terminal Part Information Terminal/Tray: 15326267/19 Core/Insulation Crimp: E/4 Release Tool/Test Probe: 15315247/J-35616-2A (GY)

A/C Refrigerant Pressure Sensor (Diesel) Connector Parts Information

PinWire ColorCircuit No.Function
10.5 TN5514Low Reference
20.5 GY27005-Volt Reference
30.5 OG/BK380A/C Refrigerant Pressure Sensor

A/C Refrigerant Pressure Sensor (Diesel) Connector Terminal Identification

Scheme 56

Scheme 56: Air Temperature Actuator - Left
Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Air Temperature Actuator - Left Connector Parts Information

PinWire ColorCircuit No.Function
50.35 BN839Ignition 1 Voltage
60.35 D-BU1199Left Air Temperature Door Control
70.35 YE1791Low Reference
8Not Used
90.35 L-BU733Left Air Temperature Door Position Signal
100.35 L-BU/BK5985-Volt Reference

Air Temperature Actuator - Left Connector Terminal Identification

Air Temperature Actuator - Right

Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Air Temperature Actuator - Right Connector Parts Information

PinWire ColorCircuit No.Function
50.35 BN839Ignition 1 Voltage
60.35 WH/BK1236Right Air Temperature Door Control
70.35 YE1791Air Temperature Door Control
8Not Used
90.35 D-BU1646Right Air Temperature Door Position Signal
100.35 L-BU/BK5985-Volt Reference

Air Temperature Actuator - Right Connector Terminal Identification

Scheme 57

Scheme 57: Air Temperature Sensor - Upper Left
Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK)
Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY)

Air Temperature Sensor - Upper Left Connector Parts Information

PinWire ColorCircuit No.Function
A0.35 D-GN6101Low Reference
B0.35 TN516Upper Left Air Temperature Sensor Signal

Air Temperature Sensor - Upper Left Connector Terminal Identification

Air Temperature Sensor - Upper Right

Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK)
Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY)

Air Temperature Sensor - Upper Right Connector Parts Information

PinWire ColorCircuit No.Function
A0.35 D-GN6101Low Reference
B0.35 TN517Upper Right Air Temperature Sensor Signal

Air Temperature Sensor - Upper Right Connector Terminal Identification

Air Temperature Sensor - Lower Left

Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Air Temperature Sensor - Lower Left Connector Parts Information

PinWire ColorCircuit No.Function
A0.35 D-GN6101Low Reference
B0.35 TN518Lower Left Air Temperature Sensor Signal

Air Temperature Sensor - Lower Left Connector Terminal Identification

Air Temperature Sensor - Lower Right

Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Air Temperature Sensor - Lower Right Connector Parts Information

PinWire ColorCircuit No.Function
A0.35 D-GN6101Low Reference
B0.35 TN520Lower Right Air Temperature Sensor Signal

Air Temperature Sensor - Lower Right Connector Terminal Identification

Scheme 58

Scheme 58: Ambient Air Temperature Sensor - HVAC
Connector Part Information OEM: 13543521 Service: See Catalog Description: 2-Way F Metri-Pack 150 Series Sealed (BK)
Terminal Part Information Terminal/Tray: 12048074/2 Core/Insulation Crimp: E/1 Release Tool/Test Probe: 12094429/J-35616-2A (GY)

Ambient Air Temperature Sensor - HVAC Connector Parts Information

PinWire ColorCircuit No.Function
A0.5 L-GN/BK735Outside Ambient Air Temperature Sensor Signal
B0.5 D-GN6101Low Reference

Ambient Air Temperature Sensor - HVAC Connector Terminal Identification

Scheme 59

Scheme 59: Ambient Light/Sunload Sensor Assembly
Connector Part Information OEM: 12064760 Service: 12085208 Description: 4-Way F Metri-Pack 150 Series (BK)
Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY)

Ambient Light/Sunload Sensor Assembly Connector Parts Information

PinWire ColorCircuit No.Function
A0.35 L-BU/BK590Driver Sunload Sensor Signal
B0.35 GY1548Passenger Sunload Sensor Signal
C0.35 BK/WH1851Ground
D0.35 WH278Ambient Light Sensor Signal

Ambient Light/Sunload Sensor Assembly Connector Terminal Identification

Scheme 60

Scheme 60: Blower Motor
Connector Part Information OEM: 12084957 Service: 12126461 Description: 2-Way F Metri-Pack 280 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Blower Motor Connector Parts Information

PinWire ColorCircuit No.Function
A3 PU65Battery Positive Voltage
B3 BK2150Low Reference

Blower Motor Connector Terminal Identification

Scheme 61

Scheme 61: Blower Motor Control Module X1
Connector Part Information OEM: 10846816 Service: 88988507 Description: 2-Way F 6.3 Series (GY)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Blower Motor Control Module X1 Connector Parts Information

PinWire ColorCircuit No.Function
13 PU65Battery Positive Voltage
23 BK2150Low Reference

Blower Motor Control Module X1 Connector Terminal Identification

Scheme 62

Scheme 62: Blower Motor Control Module X2
Connector Part Information OEM: 13520671 Service: See Catalog Description: 6-Way F GT 150 G3 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Blower Motor Control Module X2 Connector Parts Information

PinWire ColorCircuit No.Function
1-2Not Used
30.35 PU/WH754Blower Motor Speed Control
4Not Used
53 BK1050Ground
63 RD542Battery Positive Voltage

Blower Motor Control Module X2 Connector Terminal Identification

Scheme 63

Scheme 63: HVAC Control Module X1
Connector Part Information OEM: 15491305 Service: See Catalog Description: 20-Way F USCAR 0.64 Series (BN)
Terminal Part Information Terminal/Tray: 7116-4618-02/14 Core/Insulation Crimp: P/P Release Tool/Test Probe: J-38125-215/J-35616-64B (L-BU)

HVAC Control Module X1 Connector Parts Information

PinWire ColorCircuit No.Function
10.35 WH/BK5515Inside Air Temperature Sensor Assembly Control
2-3Not Used
40.35 D-GN734Inside Air Temperature Sensor Signal
50.35 GY1548Passenger Sunload Sensor Signal
6-14Not Used
150.35 L-BU/BK590Driver Sunload Sensor Signal
160.35 TN516Upper Left Air Temperature Sensor Signal
170.35 TN517Upper Right Air Temperature Sensor Signal
18-20Not Used

HVAC Control Module X1 Connector Terminal Identification

Scheme 64

Scheme 64: HVAC Control Module X2
Connector Part Information OEM: 15491285 Service: See Catalog Description: 16-Way F Kaizan 0.64 (BK)
Terminal Part Information Terminal/Tray: 7116-4618-02/14 Core/Insulation Crimp: P/P Release Tool/Test Probe: J-38125-215/J-35616-64B (L-BU)

HVAC Control Module X2 Connector Parts Information

PinWire ColorCircuit No.Function
10.35 RD/WH3340Battery Positive Voltage
2-3Not Used
40.35 L-GN/BK735Outside Ambient Air Temperature Sensor Signal
50.35 D-GN5060Low Speed GMLAN Serial Data
60.35 D-BU204A/C Low Pressure Sensor Signal
7Not Used
80.5 BK/WH1851Ground
90.35 OG300Ignition 3 Voltage
100.35 WH193Platforms Rear Defog Relay Control (C49)
11-13Not Used
140.35 L-GN1478Coolant Level Switch Signal
150.5 BK1050Ground
160.35 D-GN6101Low Reference

HVAC Control Module X2 Connector Terminal Identification

Scheme 65

Scheme 65: HVAC Control Module X3
Connector Part Information OEM: 15491304 Service: See Catalog Description: 20-Way F USCAR 0.64 Series (GY)
Terminal Part Information Terminal/Tray: 7116-4618-02/14 Core/Insulation Crimp: P/P Release Tool/Test Probe: J-38125-215/J-35616-64B (L-BU)

HVAC Control Module X3 Connector Parts Information

PinWire ColorCircuit No.Function
10.35 TN518Lower Left Air Temperature Sensor Signal
20.35 YE/BK713Defrost/Heater Mode Valve Position Sensor Signal
30.35 PU1838Recirculation Door Position Signal
40.35 GY/BK754Blower Motor Speed Control
5-9Not Used
100.35 GY598Reference Voltage
110.35 TN520Lower Right Air Temperature Sensor Signal
120.35 L-BU733Air Temperature Door Position Signal
130.35 D-BU1646Right Air Temperature Door Position Signal
14Not Used
150.35 TN2273Mode Door Control
160.35 D-BU1199Left Air Temperature Door Control
170.35 D-GN1614Recirculation Door Control
180.35 WH/BK1236Right Air Temperature Door Control
19Not Used
200.35 YE1791Low Reference

HVAC Control Module X3 Connector Terminal Identification

Scheme 66

Scheme 66: Inside Air Temperature Sensor - Front
Connector Part Information OEM: 12045813 Service: 12101889 Description: 4-Way F Metri-Pack 150 Series (CM)
Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY)

Inside Air Temperature Sensor - Front Connector Parts Information

PinWire ColorCircuit No.Function
A0.35 D-GN734Inside Air Temperature Sensor Signal
B0.35 WH/BK5515Inside Air Temperature Sensor Assembly Control
C0.35 BK1050Ground
D0.35 D-GN6101Low Reference

Inside Air Temperature Sensor - Front Connector Terminal Identification

Mode Actuator

Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Mode Actuator Connector Parts Information

PinWire ColorCircuit No.Function
50.35 BN839Ignition 1 Voltage
60.35 TN2273Mode Door Control
70.35 YE1791Low Reference
8Not Used
90.35 L-GN713Mode Door Position Signal
100.35 L-BU/BK5985-Volt Reference

Mode Actuator Connector Terminal Identification

Recirculation Actuator

Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK)
Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit

Recirculation Actuator Connector Parts Information

PinWire ColorCircuit No.Function
50.35 BN839Ignition 1 Voltage
60.35 D-GN1614Recirculation Door Control
70.35 YE1791Low Reference
8Not Used
90.35 PU1838Recirculation Door Position Signal
100.35 L-BU/BK5985-Volt Reference

Recirculation Actuator Connector Terminal Identification

Repair Procedures

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Air Temperature Sensor Replacement - Lower Left Side»(ref-277997-S15530087032008012100000)
  2. «Air Temperature Sensor Replacement - Lower Right Side»(ref-277997-S35684154492008012100000)
  3. «Ambient Air Temperature Sensor Replacement»(ref-277997-S37975552832008012100000)
  4. «Inside Air Temperature Sensor Assembly Replacement»(ref-277997-S23285952682008012100000)
  5. «Control Module References»(ref-278020-S09054666032008012100000) for HVAC control module replacement, setup, and programming

Circuit/System Verification

Ignition ON, operate the applicable actuator using the HVAC controls. The applicable scan tool parameter should transition from 7 counts to 250 counts.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Recirculation Actuator Replacement»(ref-277997-S41539141572008012100000)
  2. «Mode Actuator Replacement»(ref-277997-S25160673312008012100000)
  3. «Air Temperature Actuator Replacement - Right Side»(ref-277997-S19790456752008012100000)
  4. «Air Temperature Actuator Replacement - Left Side»(ref-277997-S02888255462008012100000)

Reference Information

Schematic Reference

HVAC Schematics

Connector End View Reference

HVAC Connector End Views

Description and Operation

Air Temperature Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(ref-278019-S01379251932008012100000)
  2. «Connector Repairs»(ref-278019-S06982211772008012100000)
  3. «Testing for Intermittent Conditions and Poor Connections»(ref-278019-S21810776732008012100000)
  4. «Wiring Repairs»(ref-278019-S25320832652008012100000)

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

Scan Tool Output Controls

Engine running, command the A/C Relay On and OFF with a scan tool. The A/C compressor clutch should engage and disengage.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for ECM/PCM replacement, setup, and programming

Symptoms - HVAC Systems - Automatic

IMPORTANTReview the system operation in order to familiarize yourself with the system functions. Refer to the following information: Air Delivery Description and Operation Air Temperature Description and Operation

Intermittent

Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .

Blower Motor Inoperative

StepActionValuesYesNo
Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: The blower motor is inoperative in all speed positions.
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Turn ON the ignition, with the engine OFF. Place the blower motor switch in each speed position. Does the blower motor operate in any of the speed positions?Go to Blower Motor MalfunctionGo to Step 3
3Turn OFF the ignition. Disconnect the blower motor connector. Turn ON the ignition, with the engine OFF. Connect a test lamp between the blower motor supply voltage circuit and the blower motor ground circuit. Place the blower motor switch in the maximum speed position. Place the air temperature switch to the warmest position. Does the test lamp illuminate?Go to Step 10Go to Step 4
4Disconnect the blower motor control processor. Connect a test lamp between the battery positive voltage circuit and the ground circuit of the blower motor control processor. Does the test lamp illuminate?Go to Step 8Go to Step 5
5Connect a test lamp between the battery positive voltage circuit of the blower motor control processor and a good ground. Does the test lamp illuminate?Go to Step 7Go to Step 6
6Repair the battery positive voltage circuit of the blower motor control processor. Refer to Wiring Repairs . Did you find and correct the condition?Go to Step 16
7Repair the ground circuit of the blower motor control processor. Refer to Wiring Repairs . Did you complete the repair?Go to Step 16
8Connect a test lamp between the blower motor speed control circuit and the battery positive voltage circuit of the blower motor control processor. Observe the test lamp. Place the blower motor switch from the minimum speed position to the maximum speed position. Does the test lamp increase intensity when the blower speed is increased?Go to Step 11Go to Step 9
9Test the blower motor speed control circuit of the blower motor control processor for an open, short to ground, or short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 16Go to Step 12
10Inspect for poor connections at the harness connector of the blower motor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 16Go to Step 13
11Inspect for poor connections at the harness connector of the blower motor control processor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 16Go to Step 14
12Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 16Go to Step 15
13Replace the blower motor. Refer to Blower Motor Replacement . Did you complete the replacement?Go to Step 16
14Replace the blower motor control processor. Refer to Blower Motor Control Module Replacement . Did you complete the replacement?Go to Step 16
15Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 16
16Operate the system in order to verify the repair. Did you correct the condition?System OKGo to Step 2

Blower Motor Inoperative

Too Hot in Vehicle

StepActionYesNo
Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: The temperature cannot be adjusted, or the cooling is insufficient during A/C operation.
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis. Recalibrate actuators. Refer to Actuator Recalibration . Turn ON the ignition, with the engine OFF. Observe the Diagnostic Trouble Code (DTC) List - Vehicle . Does the scan tool display any DTC's?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3Turn ON the ignition, with the engine OFF. Place the blower motor switch in each speed position. Does the blower motor operate in any of the speed positions?Go to Step 4Go to Blower Motor Inoperative
4Does the blower motor operate at the desired speed?Go to Step 5Go to Blower Motor Malfunction
5Place the mode switch in the PANEL position. Place the recirculation switch in the ON position. Observe the recirculation door. Place the recirculation switch in the OFF position, Does the recirculation door move from the recirculation position to the outside air position?Go to Step 6Go to Air Recirculation Malfunction
6Does the customer concern occur when the A/C is OFF?Go to Step 9Go to Step 7
7IMPORTANT: Ambient air temperature must be above 3°C (36°F). Start the engine. Place the blower motor switch in the maximum speed position. Place the A/C request switch in the ON position. Place temperature switch in the coldest position. Does the A/C compressor operate?Go to Step 8Go to HVAC Compressor Clutch Does Not Engage
8Perform the refrigerant system performance test. Refer to Air Conditioning (A/C) System Performance Test (Gas Engine w/Engine Driven Fan) or Air Conditioning (A/C) System Performance Test (Gas Engine w/ Electric Cooling Fan) or Air Conditioning (A/C) System Performance Test (Diesel Engine) . Did you find and correct the condition?Go to Step 12Go to Step 9
9Turn ON the ignition, with the engine OFF. With a scan tool, observe the Left Mix Door Actual and the Right Mix Door Actual parameters in the Heating and Air Conditioning Door Positions data list. Place the left and right air temperature switches from the coldest position to the warmest position. Does the Left Mix Door Actual and the Right Mix Door Actual parameters counts change?System OKGo to Step 10
10Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 12Go to Step 11
11Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 12
12Operate the system in order to verify the repair. Did you correct the condition?System OKGo to Step 2
IMPORTANT
If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis.
IMPORTANT
Ambient air temperature must be above 3°C (36°F).

Too Hot in Vehicle

Too Cold in Vehicle

StepActionYesNo
Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: The temperature cannot be adjusted, or the heating is insufficient.
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2IMPORTANT: If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis. Recalibrate actuators. Refer to Actuator Recalibration . Turn ON the ignition, with the engine OFF. Observe the Diagnostic Trouble Code (DTC) List - Vehicle . Does the scan tool display any DTC's?Go to Diagnostic Trouble Code (DTC) List - VehicleGo to Step 3
3Turn ON the ignition, with the engine OFF. Place the blower motor switch in each speed position. Does the blower motor operate in any of the speed positions?Go to Step 4Go to Blower Motor Inoperative
4Does the blower motor operate at the desired speed?Go to Step 5Go to Blower Motor Malfunction
5Place the mode switch in the PANEL position. Place the recirculation switch in the ON position. Observe the recirculation door. Place the recirculation switch in the OFF position. Does the recirculation door move from the recirculation position to the outside air position?Go to Step 6Go to Air Recirculation Malfunction
6Start the engine. Place the mode switch in the Panel position. Place the A/C request switch in the OFF position. Does the A/C compressor operate?Go to HVAC Compressor Clutch Does Not DisengageGo to Step 7
7Perform the Heating Performance Diagnostic. Refer to Heating Performance Diagnostic . Did you find and correct the condition?Go to Step 11Go to Step 8
8Turn ON the ignition, with the engine OFF. With a scan tool, observe the Left Mix Door Actual and the Right Mix Door Actual parameters in the Heating and Air Conditioning Door Positions data list. Place the left and right air temperature switches from the coldest position to the warmest position. Does the Left Mix Door Actual and the Right Mix Door Actual parameters counts change?System OKGo to Step 9
9Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 11Go to Step 10
10Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 11
11Operate the system in order to verify the repair. Did you correct the condition?System OKGo to Step 2
IMPORTANT
If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis.

Too Cold in Vehicle

Air Recirculation Malfunction

StepActionValuesYesNo
Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: Air recirculation is inoperative or is always ON.
1Did you perform the Diagnostic System Check - Vehicle?Go to Step 2Go to Diagnostic System Check - Vehicle
2Turn ON the ignition, with the engine OFF. With a scan tool observe the Recirculate Switch parameter. Activate the recirculation switch. Does the scan tool indicate that the Recirculate Switch parameter changes state?Go to Step 3Go to Step 10
3Place the blower motor switch in the maximum speed position. Place the mode switch in the bi-level position. Place the recirculation switch in the ON position. Observe the recirculation door. Place the recirculation switch in the OFF position. Does the recirculation door move from the recirculation position to the outside air position?Go to Testing for Intermittent Conditions and Poor ConnectionsGo to Step 4
4Turn OFF the ignition. Disconnect the HVAC control module. Turn ON the ignition, with the engine OFF. Observe the recirculation door. Connect a 3-amp fused jumper wire between the recirculation door control circuit of the HVAC control module and a good ground. Does recirculation door move?Go to Step 10Go to Step 5
5Turn OFF the ignition. Disconnect the recirculation actuator. Turn ON the ignition, with the engine OFF. Probe the ignition 3 voltage circuit of the recirculation actuator with a test lamp that is connected to a good ground. Does the test lamp illuminate?Go to Step 6Go to Step 11
6Test the ground circuit of the recirculation actuator for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 14Go to Step 7
7Test the recirculation door control circuit of the recirculation actuator for an open, a high resistance, a short to ground, or a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition?Go to Step 14Go to Step 8
8Inspect the recirculation door and the recirculation actuator for the following conditions: A misaligned recirculation actuator-Refer to Recirculation Actuator Replacement . Broken or binding linkages A broken or binding recirculation door An obstruction that prevents the recirculation door from operating within its full range of motion Missing seals to the recirculation door Misaligned seals to the recirculation door Did you find and correct the condition?Go to Step 14Go to Step 9
9Inspect for poor connections at the harness connector of the recirculation actuator. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 14Go to Step 12
10Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition?Go to Step 14Go to Step 13
11Repair the ignition 3 voltage circuit of the recirculation actuator. Refer to Wiring Repairs . Did you complete the repair?Go to Step 14
12Replace the recirculation actuator. Refer to Recirculation Actuator Replacement . Did you complete the replacement?Go to Step 14
13Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement?Go to Step 14
14Operate the system in order to verify the repair. Did you correct the condition?System OKGo to Step 3

Air Recirculation Malfunction

Afterblow Enabling

The afterblow mode can be enabled using the scan tool. The afterblow mode allows the blower motor to operate after the engine has been turned off. This operation of the blower motor dries the evaporator core, which reduces the amount of microbial growth which can create undesirable odors.

Use the following procedure in order to enable the afterblow mode

  1. Connect the Scan Tool.
  2. Turn ON the ignition, with the engine OFF.
  3. Build the vehicle with the scan tool.
  4. Select HVAC Control Module
  5. Select Module Setup.
  6. Select Afterblow Option.
  7. Upon selecting the afterblow option a asterix will appear next to the word afterblow meaning the function is enabled.
  8. Select the save option in the lower left of the screen.

When afterblow has been enabled by the scan tool the blower motor will operate at 68 percent blower speed for 2 minutes 30 seconds to 4 minutes after the engine has been in Key OFF for 30 minutes.

The following conditions must be met for the HVAC module to operate the afterblow

  1. The outside air temperature must be at least 21°C (70°F).
  2. The A/C compressor must have operated during the latest key cycle.
  3. The engine must be turned off for at least 30 minutes.
  4. The system voltage must be at least 12 volts.

Actuator Recalibration

When replacing the HVAC control module it will be necessary to allow the HVAC control module to perform a calibration process. When installing the HVAC control module be sure to perform the following

IMPORTANTDo not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result.
  1. Place the ignition switch to the OFF position.
  2. Disconnect the scan tool.
  3. Install the HVAC control module.
  4. Connect all previously disconnected components.
  5. Start the vehicle.
  6. Wait 40 seconds for the HVAC control module to self-calibrate.
  7. Verify that no DTCs have set as current DTCs.

When replacing the HVAC actuator it will be necessary to allow the HVAC control module to perform a calibration process. When installing the HVAC actuator be sure to perform one of the following

IMPORTANTDo not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result.

Preferred Method (w/Scan Tool)

  1. Clear all DTCs.
  2. Place the ignition switch in the OFF position.
  3. Install the HVAC actuator.
  4. Connect all previously disconnected components.
  5. Start the vehicle.
  6. With the scan tool, initiate the Motor Re-calibration feature of the Heating and Air Conditioning Special Functions menu.
  7. Verify that no DTCs have set as current DTCs.
IMPORTANTDo not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result.

Alternate Method (w/o Scan Tool)

  1. Clear all DTCs.
  2. Place the ignition switch to the OFF position.
  3. Install the HVAC actuator.
  4. Connect all previously disconnected components.
  5. Remove the HVAC/ECAS fuse for a minimum of 10 seconds.
  6. Install the HVAC/ECAS fuse.
  7. Start the vehicle.
  8. Wait 40 seconds for the HVAC control module to self-calibrate.
  9. Verify that no DTCs have set as current DTCs.

Scheme 67

Scheme 67: HVAC Control Module Replacement
CalloutComponent Name
Preliminary Procedure Remove the instrument panel (I/P) accessory trim plate. Refer to Instrument Panel Accessory Trim Plate Replacement (without RPO SLT) or Instrument Panel Accessory Trim Plate Replacement (with RPO SLT) . Disconnect the electrical connectors.
1HVAC Control Module Screw (Qty: 2) NOTE: Refer to Fastener Notice . Tighten: 1.5 N.m (13 lb in)
2HVAC Control Module Procedure: A replacement HVAC control module must be programmed. Refer to Control Module References .
NOTE
Refer to Fastener Notice .

HVAC Control Module Replacement

HVAC Control Module

The HVAC control module is a GMLAN device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive voltage circuit provides power that the control module uses for keep alive memory (KAM). If the battery positive voltage circuit loses power, all HVAC DTCs and settings will be erased from KAM. The body control module (BCM), which is the vehicle mode master, provides a device on signal. The control module supports the following features

FeatureAvailability
AfterblowYes
PurgeNo
PersonalizationNo
Actuator CalibrationYes

Air Delivery Description and Operation

Auxiliary HVAC Control Module

The auxiliary HVAC control module is a GMLAN device that receives analog Inputs from the front HVAC control assembly and GMLAN message inputs from the rear seat audio (RSA) control module to maintain auxiliary air temperature and auxiliary air distribution settings. The battery positive voltage circuit provides power that the control module uses for KAM. If the battery positive voltage circuit loses power, all auxiliary HVAC DTCs and settings will be erased from KAM. The auxiliary HVAC control module will perform a recalibration of the electric actuators when commanded with a scan tool or if KAM is lost. This will ensure the actuators are moving with in the calibrated range.

RSA Control Module

The RSA Control Module is a GMLAN device that interfaces between the rear seat passengers and the auxiliary HVAC control module. The battery positive voltage circuit provides power that the control module uses for KAM. Air temperature, blower motor and air delivery rocker type switches are located on the face of the module.

These switches enable the module to send a GMLAN serial data message to the auxiliary HVAC control module for the change request. The module does not store auxiliary HVAC DTCs.

The mode actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5-volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts.

The HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.

Auxiliary Mode Actuator

The auxiliary mode actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5-volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts.

The auxiliary HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module.

Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.

Blower Motor Control Processor

The blower motor control processor controls the speed of the blower motor by increasing or decreasing the voltage drop on the ground side of the blower motor. The HVAC control module provides a low side pulse width modulated signal to the blower motor control processor over the blower motor speed control circuit. As the requested blower speed increases, the HVAC control module increases the amount of time that the speed signal is modulated to ground. As the requested blower speed decreases, the HVAC control module decreases the amount of time that the signal is modulated to ground.

Auxiliary Blower Motor Control Processor

The auxiliary blower motor control processor controls the speed of the blower motor by increasing or decreasing the voltage drop on the ground side of the auxiliary blower motor. The auxiliary HVAC control module or rear seat audio module (RSA) provides a low side pulse width modulated signal to the auxiliary blower motor control processor over the auxiliary blower motor speed control circuit. As the requested blower speed increases, the auxiliary HVAC control module or rear seat audio module (RSA) increases the amount of time that the speed signal is modulated to ground. As the requested blower speed decreases, the auxiliary HVAC control module or rear seat audio module (RSA) decreases the amount of time that the signal is modulated to ground.

Air Speed - Front Control

The blower control switch is integrated into the HVAC control module. The 2 rocker type switches provide the vehicle operator the ability to select several blower speeds. The HVAC control module uses a bar graph type display to indicate the selected blower speed. The blower motor control processor supplies a 5-volt reference to the HVAC control module on the blower motor speed control circuit. The HVAC control module pulls the 5-volt reference low towards ground to provide a blower motor speed signal. As the voltage decreases the blower speed increases. Power and ground are provided to the blower motor control processor through the battery positive voltage and ground circuits. When the HVAC control module is operating in AUTO mode, the system automatically controls the blower speed. If an OnStar® call is initiated while the blower is in the high speed position the blower speed will be lowered to reduce background noise.

Air Speed - Auxiliary

A rocker type switch on the RSA control module provides the operator the ability to select several blower speeds. The RSA control module uses a bar graph to indicate the selected blower speed. The auxiliary blower motor control processor supplies a 5-volt reference to the auxiliary HVAC control module on the auxiliary blower motor speed control circuit. The auxiliary HVAC control module pulls the 5-volt reference low towards ground to provide a blower motor speed signal. As the voltage decreases the blower speed increases. Power and ground are provided to the auxiliary blower motor control processor through the battery positive voltage and ground circuits. The auxiliary HVAC control module can not request A/C operation from the powertrain control module (PCM).

Air Distribution

The HVAC control module controls the distribution of air by the use of a mode actuator. The modes that may be selected are

  1. Defrost
  2. Defog
  3. Panel
  4. Bi-Level
  5. Floor

The mode actuator is connected to the mode door by a cam type linkage system. Depending on the position of the door, air is directed through the HVAC module and distributed through various ducts leading to the outlets in the dash. If the HVAC control module detects a fault with the mode door the HVAC control module will try to drive the actuator for a predetermined amount of time, to defrost, which is the defaulted position for the mode door actuator. When the mode switch is placed in the defrost or defog positions the A/C is commanded on and the recirculation door is moved to the outside air position to help reduce window fogging. A/C is available in all modes and recirculation is only available in the panel and bi-level modes.

The mode actuator is an electronic stepper motor with feedback potentiometers. The HVAC control module sends signals to the mode door actuator through the mode door control circuit. Zero volts drive the actuator in one direction while 5 volts move the actuator in the opposite direction. When the actuator receives 2.5 volts, the actuator rotation stops. A 5-volt reference signal is sent out over the 5-volt reference circuit to the mode actuator. When you select a desired mode setting, logic determines the value of the mode actuator signals. The HVAC control modules software uses this reference voltage in order to determine the position of the mode actuator through the mode door position signal circuit. The motor moves the mode door to the desired position.

Front Defrost

When defrost is selected, the A/C compressor is activated. The A/C compressor clutch will engage when ambient temperatures are above 3°C (38 F). The blower motor will be activated, regardless of the coolant temperature. The HVAC control module will override the auxiliary HVAC control module so a high volume of air is delivered to the front defrost vents. The rear window defogger does not affect the HVAC system.

Air Distribution - Auxiliary Control

The auxiliary HVAC system provides ventilation for the rear seat occupants. The rear seat occupants will exercise control of the auxiliary air delivery modes, air speed and air temperature setting.

When the auxiliary mode switch is toggled, a signal is sent to the auxiliary mode actuator through the auxiliary mode door control circuit. Power and ground are supplied to the auxiliary mode actuator through the ignition 3 voltage and ground circuits.

A rocker type switch on the RSA control module provides the operator the ability to select several blower speeds. The RSA control module uses a bar graph to indicate the selected blower speed.

Remote Start Activation

The following describes the HVAC control head functionality upon receiving the remote start active serial data message and a power mode status is set to off/awake. The outside air temperature (OAT) sensor on automatic systems, is utilized to determine the moding of the following features: Blower Mode, Bi-level, Floor, Defrost, Recirc and Rear Defrost. These features are determined by the IAT during activation sequence and are maintained for the duration of engine run time. Calibratable temperatures are utilized to provide low, mid and high temperature ranges for the selectable feature. Blower and mode have the range to select any valid feature positions. When the remote start active serial data is received, ignition-OFF loop HVAC algorithms will act the same as if a run power mode was received, i.e. re-calibration, afterblow, ignition-OFF motor positioning etc. The OFF timer and the ignition ON timer have the functionality as in the Run mode.

The remote start system operates in one of three zones of operation

  1. Cold ambient temperature that is below 10°C (50°F)
  2. Hot ambient temperature that is above 30°C (86°F)
  3. Mid ambient temperature that is anything between the cold and hot values
  1. In cold ambient, the system uses 74°F setpoint, auto blower, defrost mode, rear defrost and/or heated mirrors on, heated seats on, rear in mimic.
  2. In mid ambient, the system uses 74°F setpoint, auto blower, auto mode, rear in mimic.
  3. In hot ambient, the system uses 74°F setpoint (60°F setpoint in 2008), auto blower, auto mode, rear in mimic.

Remote Start De-activation

When the remote start is exited, GMLAN power mode equals run mode or remote start engine. In the case of automatic settings, the displays will revert to the actual state of operation of the features, on the basis of their normal control algorithms.

HVAC Control Components

The HVAC control module is a GMLAN device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive voltage circuit provides power that the control module uses for keep alive memory (KAM). If the battery positive voltage circuit loses power, all HVAC DTCs and settings will be erased from KAM. The body control module (BCM), which is the vehicle mode master, provides a device on signal. The control module supports the following features

FeatureAvailability
AfterblowYes
PurgeNo
PersonalizationNo
Actuator CalibrationYes

Air Temperature Description and Operation

The auxiliary HVAC control module is a GMLAN device that receives analog inputs from the front HVAC control assembly and GMLAN message inputs from the rear seat audio control module to maintain auxiliary air temperature and auxiliary air distribution settings. The battery positive voltage circuit provides power that the control module uses for KAM. If the battery positive voltage circuit loses power, all auxiliary HVAC DTCs and settings will be erased from KAM. The auxiliary HVAC control module will perform a recalibration of the electric actuators when commanded with a scan tool or if KAM is lost. This will ensure the actuators are moving with in the calibrated range.

Rear Seat Audio Control Module

The rear seat audio control module is a GMLAN device that interfaces between the rear seat passengers and the auxiliary HVAC control module. The battery positive voltage circuit provides power that the control module uses for KAM. Air temperature, blower motor and air delivery rocker type switches are located on the face of the module. Pressing a switch enables the module to send a GMLAN serial data message to the auxiliary HVAC control module for the change request. The module does not store auxiliary HVAC DTCs.

Air Temperature Actuator

The air temperature actuators are a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5 volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts.

The HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.

Auxiliary Air Temperature Actuator

The auxiliary air temperature actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5-volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts. The auxiliary HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.

Air Temperature Sensor

The air temperature sensors are a 2-wire negative temperature co-efficient thermistor. The vehicle uses the following air temperature sensors

  1. Ambient Air Temperature Sensor
  2. Inside Air Temperature Sensor Assembly
  3. Upper Left Air Temperature Sensor
  4. Upper Right Air Temperature Sensor
  5. Lower Left Air Temperature Sensor
  6. Lower Right Air Temperature Sensor
  7. Upper Air Temperature Sensor - Auxiliary
  8. Lower Air Temperature Sensor - Auxiliary

A signal and low reference circuit enables the sensor to operate. As the air temperature surrounding the sensor increases, the sensor resistance decreases. The sensor signal voltage decreases as the resistance decreases. The sensor operates within a temperature range between -40 to +101°C (-40 to +215°F). The sensor signal varies between 0-5 volts.

The input of the duct air temperature sensors are different from the ambient and inside air temperature sensors. The HVAC control module converts the signal to a range between 0-255 counts. As the air temperature increases the count value will decrease. If the HVAC control module or auxiliary HVAC control module detects a malfunctioning sensor, then the control module software will use a defaulted air temperature value. The default value for the ambient and inside air temperature sensors will be displayed on the scan tool. The default value for the duct air temperature sensors will not be displayed on the scan tool. The scan tool parameter for the duct air temperature sensors are the actual state of the signal circuit. The default action ensures that the HVAC system can adjust the inside air temperature near the desired temperature until the condition is corrected.

The ambient air temperature sensor mounts underhood and can be affected by city traffic, by idling, and by restarting a hot engine. Therefore, the HVAC control module filters the value of the ambient air temperature sensor for temperature display. The ambient air temperature value is updated under the following conditions

ConditionDisplay
At start up with the engine off less than 2 hoursDisplays last stored temperature
At start up with the engine off more than 2 hoursDisplays real-time temperature
Engine coolant temperature is less than 28°C (50°F) above the ambient air temperatureDisplays real-time temperature
Vehicle speed above 32 km/h (20 mph) for a minimum of 80 secondsDisplays real-time temperature
Vehicle speed above 72 km/h (45 mph)Displays real-time temperature
Sensor reading is less than the last displayed valueDisplays real-time temperature

Air Temperature Description and Operation

The scan tool has the ability to update the displayed ambient air temperature. To update the ambient air temperature display on the HVAC control module, perform the following procedure: Turn ON the ignition. Simultaneously press the A/C and Recirc switches for 5 seconds.

A/C Refrigerant Pressure Sensor

The A/C refrigerant pressure sensor is a 3-wire piezoelectric pressure transducer. A 5-volt reference, low reference, and signal circuits enable the sensor to operate. The A/C pressure signal can be between 0-5 volts. When the A/C refrigerant pressure is low, the signal value is near 0 volts. When the A/C refrigerant pressure is high, the signal value is near 5 volts. The powertrain control module (PCM) converts the voltage signal to a pressure value.

The A/C refrigerant pressure sensor protects the A/C system from operating when an excessively high pressure condition exists. The PCM disables the compressor clutch if the A/C pressure is more than 2957 kPa (429 psi). The clutch will be enabled after the pressure decreases to less than 1578 kPa (229 psi).

The A/C low pressure switch protects the A/C system from a low pressure condition that could damage the A/C compressor or cause evaporator icing. The HVAC control module applies 12 volts to the A/C low pressure switch signal circuit. The switch will open when the A/C low side pressure reaches 151 kPa (22 psi). This prevents the A/C compressor from operating. The switch will then close when A/C low pressure side reaches 275 kPa (40 psi). This enables the A/C compressor to turn back ON.

Engine Coolant

Engine coolant is the essential element of the heating system. The thermostat controls the normal engine operating coolant temperature. The thermostat also creates a restriction for the cooling system that promotes a positive coolant flow and helps prevent cavitation. Coolant enters the heater core through the inlet heater hose, in a pressurized state. The heater core is located inside the HVAC module. The ambient air drawn through the HVAC module absorbs the heat of the coolant flowing through the heater core. Heated air is distributed to the passenger compartment, through the HVAC module, for passenger comfort. Opening or closing the air temperature door controls the amount of heat delivered to the passenger compartment. The coolant exits the heater core through the return heater hose and recirculated back through the engine cooling system.

The following describes the HVAC control head functionality upon receiving the remote start active serial data message and a power mode status is set to off/awake. The outside air temperature (OAT) sensor on automatic systems, is utilized to determine the moding of the following features: Blower Mode, Bi-level, Floor, Defrost, Recirc and Rear Defrost. These features are determined by the intake air temperature (IAT) during activation sequence and are maintained for the duration of engine run time. Calibratable temperatures are utilized to provide low, mid and high temperature ranges for the selectable feature. Blower and mode have the range to select any valid feature positions. When the remote start active serial data is received, ignition-OFF loop HVAC algorithms will act the same as if a run power mode was received, i.e. re-calibration, afterblow, ignition-OFF motor positioning etc. The OFF timer and the ignition ON timer have the functionality as in the Run mode.

The remote start system operates in one of three zones of operation

  1. Cold ambient temperature that is below 10°C (50°F)
  2. Hot ambient temperature that is above 30°C (86°F)
  3. Mid ambient temperature that is anything between the cold and hot values
  1. In cold ambient, the system uses 74°F setpoint, auto blower, defrost mode, rear defrost and/or heated mirrors on, heated seats on, rear in mimic.
  2. In mid ambient, the system uses 74°F setpoint, auto blower, auto mode, rear in mimic.
  3. In hot ambient, the system uses 74°F setpoint in 2007, in 2008 and beyond a 60°F setpoint will be used, auto blower, auto mode, rear in mimic.

When the remote start is exited, GMLAN power mode equals run mode or remote start engine. In the case of automatic settings, the displays will revert to the actual state of operation of the features, on the basis of their normal control algorithms.