Sensor Resistance Table (Primary HVAC)
| Temperature | Ambient Air Temperature Sensor Resistance | Inside Air Temperature Sensor Resistance | |||
|---|---|---|---|---|---|
| °C | °F | Minimum Resistance K Ohms | Maximum Resistance K Ohms | Minimum Resistance K Ohms | Maximum Resistance K Ohms |
| 40 | 40 | 332.4 | 334.7 | 95.80 | 105.6 |
| 35 | 31 | 240.3 | 241.8 | 69.09 | 75.81 |
| 30 | 22 | 175.6 | 176.6 | 50.34 | 55.00 |
| 25 | 13 | 129.6 | 130.3 | 37.04 | 40.29 |
| 20 | 4 | 96.55 | 97.07 | 27.51 | 29.80 |
| 15 | 5 | 72.63 | 72.99 | 20.61 | 22.24 |
| 10 | 14 | 55.12 | 55.38 | 15.57 | 16.74 |
| 5 | 23 | 42.20 | 42.38 | 11.86 | 12.70 |
| 0 | 32 | 32.62 | 32.75 | 9.108 | 9.712 |
| 5 | 41 | 25.34 | 25.44 | 7.047 | 7.492 |
| 10 | 50 | 19.86 | 19.94 | 5.494 | 5.825 |
| 15 | 59 | 15.68 | 15.74 | 4.326 | 4.574 |
| 20 | 68 | 12.46 | 12.51 | 3.417 | 3.602 |
| 25 | 77 | 9.98 | 10.02 | 2.73 | 2.870 |
| 30 | 86 | 8.043 | 8.076 | 2.185 | 2.295 |
| 35 | 95 | 6.517 | 6.543 | 1.757 | 1.843 |
| 40 | 104 | 5.309 | 5.33 | 1.425 | 1.494 |
Sensor Resistance Table (Primary HVAC)
Scheme 36
Scheme 37
Scheme 38
Scheme 39
Scheme 40
Scheme 41
| Callout | Component Name |
|---|---|
| 1 | Radiator Core Support |
| 2 | Ambient Air Temperature Sensor (DF5) |
| 3 | Ambient Air Temperature Sensor - HVAC (CJ2) |
Scheme 42
| Callout | Component Name |
|---|---|
| 1 | Engine |
| 2 | Front Fascia |
| 3 | A/C Low Pressure Switch (C67/CJ2) |
| 4 | Surge Tank |
| 5 | Engine Coolant Level Switch |
Scheme 43
| Callout | Component Name |
|---|---|
| 1 | Battery Current Sensor |
| 2 | Mega Fuse |
| 3 | A/C Low Pressure Switch (C67/CJ2) |
| 4 | Fuse Block - Underhood |
| 5 | Engine Control Module (ECM) |
| 6 | A/C Refrigerant Pressure Sensor (C67/CJ2) |
| 7 | Mass Airflow (MAF)/Intake Air Temperature (IAT) Sensor |
| 8 | Battery - Right |
Scheme 44
| Callout | Component Name |
|---|---|
| 1 | Turbocharger Vane Position Control Solenoid Valve |
| 2 | Glow Plug Control Module (GPCM) |
| 3 | Fuel Rail Temperature (FRT) Sensor |
| 4 | Intake Air Temperature (IAT) Sensor 2 Connector |
| 5 | Fuel Pressure Regulator Connector |
| 6 | A/C Refrigerant Pressure Sensor (C67/CJ2) |
| 7 | Generator - Left (K76) |
| 8 | A/C Compressor Clutch (C67/CJ2) |
| 9 | Engine Coolant Temperature (ECT) Sensor 1 |
| 10 | Engine Coolant Temperature (ECT) Sensor 2 |
| 11 | Camshaft Position (CMP) Sensor |
| 12 | X127 |
| 13 | Generator - Right |
| 14 | Manifold Absolute Pressure (MAP) Sensor |
| 15 | Intake Air Heater (IAH) Module |
| 16 | Intake Air Temperature (IAT) Sensor 2 |
| 17 | Fuel Heater |
| 18 | A/C Low Pressure Switch (C67/CJ2) |
Scheme 45
| Callout | Component Name |
|---|---|
| 1 | Generator |
| 2 | Throttle Body |
| 3 | Transmission |
| 4 | Park/Neutral Position (PNP) Switch |
| 5 | Heated Oxygen Sensor (HO2S) Bank 1 Sensor 2 |
| 6 | Heated Oxygen Sensor (HO2S) Bank 1 Sensor 1 |
| 7 | Knock Sensor (KS) - 1 |
| 8 | Engine Coolant Temperature (ECT) Sensor |
| 9 | A/C Compressor Clutch (C67/CJ2) |
Scheme 46
| Callout | Component Name |
|---|---|
| 1 | Battery - Right |
| 2 | A/C Low Pressure Switch (C67/CJ2) |
| 3 | A/C Compressor Clutch (C67/CJ2) |
| 4 | A/C Refrigerant Pressure Sensor (C67/CJ2) |
| 5 | Mass Air Flow (MAF)/Intake Air Temperature (IAT) Sensor |
Scheme 47
| Callout | Component Name |
|---|---|
| 1 | Inside Air Temperature Sensor - Front (CJ2) |
| 2 | Cellular Microphone (UE1/U3U/UVB) |
| 3 | Courtesy/Reading Lamps - Rear (Extended Cab/Crew Cab) |
| 4 | Sunroof Switch (CF5) |
| 5 | Sunshade - Right (DH6) |
| 6 | Garage Door Opener (UG1) |
| 7 | Onstar Button Assembly |
| 8 | Inside Rearview Mirror (ISRVM) |
| 9 | Courtesy/Reading Lamps - Front |
| 10 | Windshield |
| 11 | Sunshade - Left (DH6) |
Scheme 48
| Callout | Component Name |
|---|---|
| 1 | Driver Information (DIC) Switch |
| 2 | Instrument Panel Cluster (IPC) |
| 3 | Radio |
| 4 | Ambient Light/Sunload Sensor Assembly (CJ2) / Ambient Light Sensor (C67/C42) |
| 5 | HVAC Control Module |
| 6 | Inflatable Restraint I/P Module Disable Switch (C99) |
| 7 | Power Take-Off (PTO) Switch |
| 8 | Auxiliary Power Outlet - Front 2 |
| 9 | I/P Multifunction Switch Assembly |
| 10 | Auxiliary Power Outlet - Front 1 |
| 11 | Transfer Case Shift Control Switch (NQF/NQH) |
| 12 | Trailer Brake Control Panel Switch (JL1) |
| 13 | Headlamp and Panel Dimmer Switch |
Scheme 49
| Callout | Component Name |
|---|---|
| 1 | Instrument Panel Cluster (IPC) |
| 2 | Inflatable Restraint Steering Wheel Module |
| 3 | Shift Control Lever |
| 4 | Ambient Light/Sunload Sensor Assembly (CJ2)/Ambient Light Sensor (C67/C42) |
| 5 | Speaker - Center (UQA +Y91) |
| 6 | Radio |
| 7 | Inflatable Restraint I/P Module |
| 8 | I/P Compartment Lamp |
| 9 | HVAC Control Module |
| 10 | Auxiliary Power Outlet - Front 2 |
| 11 | I/P Multifunction Switch Assembly |
| 12 | Auxiliary Power Outlet - Front 1 |
| 13 | Driver Information Center (DIC) Switch |
| 14 | Steering Wheel Control Switch Assembly - Right (UK3) |
| 15 | Steering Wheel Control Switch Assembly - Left (K34/KA9) |
| 16 | Trailer Brake Control Panel Switch (JL1) |
| 17 | Headlamp and Panel Dimmer Switch |
| 18 | Dimmer Control |
| 19 | Transfer Case Shift Control Switch (NQF/NQH) |
| 20 | Turn Signal Multifunction Switch |
Scheme 50
| Callout | Component Name |
|---|---|
| 1 | Air Temperature Sensor - Upper Left |
| 2 | Air Temperature Sensor - Upper Right |
Scheme 51
| Callout | Component Name |
|---|---|
| 1 | Air Temperature Actuator - Right |
| 2 | Recirculation Actuator |
| 3 | Junction Block - Right I/P C4 |
| 4 | G200 |
| 5 | Blower Motor |
| 6 | Air Temperature Sensor - Lower Right |
| 7 | Air Temperature Actuator - Left |
| 8 | Blower Motor Control Module |
| 9 | Air Temperature Sensor - Lower Left |
| 10 | Mode Actuator |
Scheme 52
| Connector Part Information OEM: 12162017 Service: 12101937 Description: 2-Way F Metri-Pack 150 Series Sealed (GY) |
|---|
| Terminal Part Information Terminal/Tray: 12160223/3 Core/Insulation Crimp: E/1 Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
A/C Compressor Clutch Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.8 BK | 550 | Ground |
| B | 0.8 D-GN | 59 | A/C Compressor Clutch Supply Voltage |
A/C Compressor Clutch Connector Terminal Identification
Scheme 53
| Connector Part Information OEM: 12052644 Service: See Catalog Description: 2-Way F Metri-Pack 150 Series Sealed (L-GY) |
|---|
| Terminal Part Information Terminal/Tray: 12048074/2 Core/Insulation Crimp: E/1 Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
A/C Low Pressure Switch Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.5 D-BU | 204 | A/C Low Pressure Sensor Signal |
| B | 0.5 BK/WH | 451 | Ground (Gas) |
| 0.8 BK/WH | 451 | Ground (Diesel) |
A/C Low Pressure Switch Connector Terminal Identification
Scheme 54
| Connector Part Information OEM: 15397149 Service: 88988301 Description: 3-Way F GT 150 Sealed (BK) |
|---|
| Terminal Part Information Terminal/Tray: 15326429/5 Core/Insulation Crimp: E/4 Release Tool/Test Probe: 15315247/J-35616-2A (GY) |
A/C Refrigerant Pressure Sensor Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1 | 0.5 TN | 5514 | Low Reference |
| 2 | 0.5 GY | 2700 | 5-Volt Reference (4.3L) |
| 0.5 GY/WH | 2700 | 5-Volt Reference (-4.3L) | |
| 3 | 0.5 OG/BK | 380 | A/C Refrigerant Pressure Sensor Signal |
A/C Refrigerant Pressure Sensor (Gas) Connector Terminal Identification
Scheme 55
| Connector Part Information OEM: 15477863 Service: 88988301 Description: 3-Way F GT 150 Sealed (BK) |
|---|
| Terminal Part Information Terminal/Tray: 15326267/19 Core/Insulation Crimp: E/4 Release Tool/Test Probe: 15315247/J-35616-2A (GY) |
A/C Refrigerant Pressure Sensor (Diesel) Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1 | 0.5 TN | 5514 | Low Reference |
| 2 | 0.5 GY | 2700 | 5-Volt Reference |
| 3 | 0.5 OG/BK | 380 | A/C Refrigerant Pressure Sensor |
A/C Refrigerant Pressure Sensor (Diesel) Connector Terminal Identification
Scheme 56
| Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Air Temperature Actuator - Left Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 5 | 0.35 BN | 839 | Ignition 1 Voltage |
| 6 | 0.35 D-BU | 1199 | Left Air Temperature Door Control |
| 7 | 0.35 YE | 1791 | Low Reference |
| 8 | Not Used | ||
| 9 | 0.35 L-BU | 733 | Left Air Temperature Door Position Signal |
| 10 | 0.35 L-BU/BK | 598 | 5-Volt Reference |
Air Temperature Actuator - Left Connector Terminal Identification
Air Temperature Actuator - Right
| Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Air Temperature Actuator - Right Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 5 | 0.35 BN | 839 | Ignition 1 Voltage |
| 6 | 0.35 WH/BK | 1236 | Right Air Temperature Door Control |
| 7 | 0.35 YE | 1791 | Air Temperature Door Control |
| 8 | Not Used | ||
| 9 | 0.35 D-BU | 1646 | Right Air Temperature Door Position Signal |
| 10 | 0.35 L-BU/BK | 598 | 5-Volt Reference |
Air Temperature Actuator - Right Connector Terminal Identification
Scheme 57
| Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
Air Temperature Sensor - Upper Left Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.35 D-GN | 6101 | Low Reference |
| B | 0.35 TN | 516 | Upper Left Air Temperature Sensor Signal |
Air Temperature Sensor - Upper Left Connector Terminal Identification
Air Temperature Sensor - Upper Right
| Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
Air Temperature Sensor - Upper Right Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.35 D-GN | 6101 | Low Reference |
| B | 0.35 TN | 517 | Upper Right Air Temperature Sensor Signal |
Air Temperature Sensor - Upper Right Connector Terminal Identification
Air Temperature Sensor - Lower Left
| Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Air Temperature Sensor - Lower Left Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.35 D-GN | 6101 | Low Reference |
| B | 0.35 TN | 518 | Lower Left Air Temperature Sensor Signal |
Air Temperature Sensor - Lower Left Connector Terminal Identification
Air Temperature Sensor - Lower Right
| Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Air Temperature Sensor - Lower Right Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.35 D-GN | 6101 | Low Reference |
| B | 0.35 TN | 520 | Lower Right Air Temperature Sensor Signal |
Air Temperature Sensor - Lower Right Connector Terminal Identification
Scheme 58
| Connector Part Information OEM: 13543521 Service: See Catalog Description: 2-Way F Metri-Pack 150 Series Sealed (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12048074/2 Core/Insulation Crimp: E/1 Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
Ambient Air Temperature Sensor - HVAC Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.5 L-GN/BK | 735 | Outside Ambient Air Temperature Sensor Signal |
| B | 0.5 D-GN | 6101 | Low Reference |
Ambient Air Temperature Sensor - HVAC Connector Terminal Identification
Scheme 59
| Connector Part Information OEM: 12064760 Service: 12085208 Description: 4-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
Ambient Light/Sunload Sensor Assembly Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.35 L-BU/BK | 590 | Driver Sunload Sensor Signal |
| B | 0.35 GY | 1548 | Passenger Sunload Sensor Signal |
| C | 0.35 BK/WH | 1851 | Ground |
| D | 0.35 WH | 278 | Ambient Light Sensor Signal |
Ambient Light/Sunload Sensor Assembly Connector Terminal Identification
Scheme 60
| Connector Part Information OEM: 12084957 Service: 12126461 Description: 2-Way F Metri-Pack 280 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Blower Motor Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 3 PU | 65 | Battery Positive Voltage |
| B | 3 BK | 2150 | Low Reference |
Blower Motor Connector Terminal Identification
Scheme 61
| Connector Part Information OEM: 10846816 Service: 88988507 Description: 2-Way F 6.3 Series (GY) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Blower Motor Control Module X1 Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1 | 3 PU | 65 | Battery Positive Voltage |
| 2 | 3 BK | 2150 | Low Reference |
Blower Motor Control Module X1 Connector Terminal Identification
Scheme 62
| Connector Part Information OEM: 13520671 Service: See Catalog Description: 6-Way F GT 150 G3 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Blower Motor Control Module X2 Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1-2 | Not Used | ||
| 3 | 0.35 PU/WH | 754 | Blower Motor Speed Control |
| 4 | Not Used | ||
| 5 | 3 BK | 1050 | Ground |
| 6 | 3 RD | 542 | Battery Positive Voltage |
Blower Motor Control Module X2 Connector Terminal Identification
Scheme 63
| Connector Part Information OEM: 15491305 Service: See Catalog Description: 20-Way F USCAR 0.64 Series (BN) |
|---|
| Terminal Part Information Terminal/Tray: 7116-4618-02/14 Core/Insulation Crimp: P/P Release Tool/Test Probe: J-38125-215/J-35616-64B (L-BU) |
HVAC Control Module X1 Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1 | 0.35 WH/BK | 5515 | Inside Air Temperature Sensor Assembly Control |
| 2-3 | Not Used | ||
| 4 | 0.35 D-GN | 734 | Inside Air Temperature Sensor Signal |
| 5 | 0.35 GY | 1548 | Passenger Sunload Sensor Signal |
| 6-14 | Not Used | ||
| 15 | 0.35 L-BU/BK | 590 | Driver Sunload Sensor Signal |
| 16 | 0.35 TN | 516 | Upper Left Air Temperature Sensor Signal |
| 17 | 0.35 TN | 517 | Upper Right Air Temperature Sensor Signal |
| 18-20 | Not Used |
HVAC Control Module X1 Connector Terminal Identification
Scheme 64
| Connector Part Information OEM: 15491285 Service: See Catalog Description: 16-Way F Kaizan 0.64 (BK) |
|---|
| Terminal Part Information Terminal/Tray: 7116-4618-02/14 Core/Insulation Crimp: P/P Release Tool/Test Probe: J-38125-215/J-35616-64B (L-BU) |
HVAC Control Module X2 Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1 | 0.35 RD/WH | 3340 | Battery Positive Voltage |
| 2-3 | Not Used | ||
| 4 | 0.35 L-GN/BK | 735 | Outside Ambient Air Temperature Sensor Signal |
| 5 | 0.35 D-GN | 5060 | Low Speed GMLAN Serial Data |
| 6 | 0.35 D-BU | 204 | A/C Low Pressure Sensor Signal |
| 7 | Not Used | ||
| 8 | 0.5 BK/WH | 1851 | Ground |
| 9 | 0.35 OG | 300 | Ignition 3 Voltage |
| 10 | 0.35 WH | 193 | Platforms Rear Defog Relay Control (C49) |
| 11-13 | Not Used | ||
| 14 | 0.35 L-GN | 1478 | Coolant Level Switch Signal |
| 15 | 0.5 BK | 1050 | Ground |
| 16 | 0.35 D-GN | 6101 | Low Reference |
HVAC Control Module X2 Connector Terminal Identification
Scheme 65
| Connector Part Information OEM: 15491304 Service: See Catalog Description: 20-Way F USCAR 0.64 Series (GY) |
|---|
| Terminal Part Information Terminal/Tray: 7116-4618-02/14 Core/Insulation Crimp: P/P Release Tool/Test Probe: J-38125-215/J-35616-64B (L-BU) |
HVAC Control Module X3 Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1 | 0.35 TN | 518 | Lower Left Air Temperature Sensor Signal |
| 2 | 0.35 YE/BK | 713 | Defrost/Heater Mode Valve Position Sensor Signal |
| 3 | 0.35 PU | 1838 | Recirculation Door Position Signal |
| 4 | 0.35 GY/BK | 754 | Blower Motor Speed Control |
| 5-9 | Not Used | ||
| 10 | 0.35 GY | 598 | Reference Voltage |
| 11 | 0.35 TN | 520 | Lower Right Air Temperature Sensor Signal |
| 12 | 0.35 L-BU | 733 | Air Temperature Door Position Signal |
| 13 | 0.35 D-BU | 1646 | Right Air Temperature Door Position Signal |
| 14 | Not Used | ||
| 15 | 0.35 TN | 2273 | Mode Door Control |
| 16 | 0.35 D-BU | 1199 | Left Air Temperature Door Control |
| 17 | 0.35 D-GN | 1614 | Recirculation Door Control |
| 18 | 0.35 WH/BK | 1236 | Right Air Temperature Door Control |
| 19 | Not Used | ||
| 20 | 0.35 YE | 1791 | Low Reference |
HVAC Control Module X3 Connector Terminal Identification
Scheme 66
| Connector Part Information OEM: 12045813 Service: 12101889 Description: 4-Way F Metri-Pack 150 Series (CM) |
|---|
| Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
Inside Air Temperature Sensor - Front Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | 0.35 D-GN | 734 | Inside Air Temperature Sensor Signal |
| B | 0.35 WH/BK | 5515 | Inside Air Temperature Sensor Assembly Control |
| C | 0.35 BK | 1050 | Ground |
| D | 0.35 D-GN | 6101 | Low Reference |
Inside Air Temperature Sensor - Front Connector Terminal Identification
Mode Actuator
| Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Mode Actuator Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 5 | 0.35 BN | 839 | Ignition 1 Voltage |
| 6 | 0.35 TN | 2273 | Mode Door Control |
| 7 | 0.35 YE | 1791 | Low Reference |
| 8 | Not Used | ||
| 9 | 0.35 L-GN | 713 | Mode Door Position Signal |
| 10 | 0.35 L-BU/BK | 598 | 5-Volt Reference |
Mode Actuator Connector Terminal Identification
Recirculation Actuator
| Connector Part Information OEM: 12064993 Service: 12102485 Description: 6-Way F Micro-Pack 100 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Recirculation Actuator Connector Parts Information
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 5 | 0.35 BN | 839 | Ignition 1 Voltage |
| 6 | 0.35 D-GN | 1614 | Recirculation Door Control |
| 7 | 0.35 YE | 1791 | Low Reference |
| 8 | Not Used | ||
| 9 | 0.35 PU | 1838 | Recirculation Door Position Signal |
| 10 | 0.35 L-BU/BK | 598 | 5-Volt Reference |
Recirculation Actuator Connector Terminal Identification
Repair Procedures
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Air Temperature Sensor Replacement - Lower Left Side»(ref-277997-S15530087032008012100000)
- «Air Temperature Sensor Replacement - Lower Right Side»(ref-277997-S35684154492008012100000)
- «Ambient Air Temperature Sensor Replacement»(ref-277997-S37975552832008012100000)
- «Inside Air Temperature Sensor Assembly Replacement»(ref-277997-S23285952682008012100000)
- «Control Module References»(ref-278020-S09054666032008012100000) for HVAC control module replacement, setup, and programming
Circuit/System Verification
Ignition ON, operate the applicable actuator using the HVAC controls. The applicable scan tool parameter should transition from 7 counts to 250 counts.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Recirculation Actuator Replacement»(ref-277997-S41539141572008012100000)
- «Mode Actuator Replacement»(ref-277997-S25160673312008012100000)
- «Air Temperature Actuator Replacement - Right Side»(ref-277997-S19790456752008012100000)
- «Air Temperature Actuator Replacement - Left Side»(ref-277997-S02888255462008012100000)
Reference Information
Schematic Reference
HVAC Schematics
Connector End View Reference
HVAC Connector End Views
Description and Operation
Air Temperature Description and Operation
Electrical Information Reference
- «Circuit Testing»(ref-278019-S01379251932008012100000)
- «Connector Repairs»(ref-278019-S06982211772008012100000)
- «Testing for Intermittent Conditions and Poor Connections»(ref-278019-S21810776732008012100000)
- «Wiring Repairs»(ref-278019-S25320832652008012100000)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Scan Tool Reference
Scan Tool Output Controls
Engine running, command the A/C Relay On and OFF with a scan tool. The A/C compressor clutch should engage and disengage.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for ECM/PCM replacement, setup, and programming
Symptoms - HVAC Systems - Automatic
| IMPORTANT | Review the system operation in order to familiarize yourself with the system functions. Refer to the following information: Air Delivery Description and Operation Air Temperature Description and Operation |
Intermittent
Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .
Blower Motor Inoperative
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: The blower motor is inoperative in all speed positions. | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle | |
| 2 | Turn ON the ignition, with the engine OFF. Place the blower motor switch in each speed position. Does the blower motor operate in any of the speed positions? | Go to Blower Motor Malfunction | Go to Step 3 | |
| 3 | Turn OFF the ignition. Disconnect the blower motor connector. Turn ON the ignition, with the engine OFF. Connect a test lamp between the blower motor supply voltage circuit and the blower motor ground circuit. Place the blower motor switch in the maximum speed position. Place the air temperature switch to the warmest position. Does the test lamp illuminate? | Go to Step 10 | Go to Step 4 | |
| 4 | Disconnect the blower motor control processor. Connect a test lamp between the battery positive voltage circuit and the ground circuit of the blower motor control processor. Does the test lamp illuminate? | Go to Step 8 | Go to Step 5 | |
| 5 | Connect a test lamp between the battery positive voltage circuit of the blower motor control processor and a good ground. Does the test lamp illuminate? | Go to Step 7 | Go to Step 6 | |
| 6 | Repair the battery positive voltage circuit of the blower motor control processor. Refer to Wiring Repairs . Did you find and correct the condition? | Go to Step 16 | ||
| 7 | Repair the ground circuit of the blower motor control processor. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 16 | ||
| 8 | Connect a test lamp between the blower motor speed control circuit and the battery positive voltage circuit of the blower motor control processor. Observe the test lamp. Place the blower motor switch from the minimum speed position to the maximum speed position. Does the test lamp increase intensity when the blower speed is increased? | Go to Step 11 | Go to Step 9 | |
| 9 | Test the blower motor speed control circuit of the blower motor control processor for an open, short to ground, or short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 16 | Go to Step 12 | |
| 10 | Inspect for poor connections at the harness connector of the blower motor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 11 | Inspect for poor connections at the harness connector of the blower motor control processor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 16 | Go to Step 14 | |
| 12 | Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 16 | Go to Step 15 | |
| 13 | Replace the blower motor. Refer to Blower Motor Replacement . Did you complete the replacement? | Go to Step 16 | ||
| 14 | Replace the blower motor control processor. Refer to Blower Motor Control Module Replacement . Did you complete the replacement? | Go to Step 16 | ||
| 15 | Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement? | Go to Step 16 | ||
| 16 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 | |
Blower Motor Inoperative
Too Hot in Vehicle
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: The temperature cannot be adjusted, or the cooling is insufficient during A/C operation. | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle |
| 2 | IMPORTANT: If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis. Recalibrate actuators. Refer to Actuator Recalibration . Turn ON the ignition, with the engine OFF. Observe the Diagnostic Trouble Code (DTC) List - Vehicle . Does the scan tool display any DTC's? | Go to Diagnostic Trouble Code (DTC) List - Vehicle | Go to Step 3 |
| 3 | Turn ON the ignition, with the engine OFF. Place the blower motor switch in each speed position. Does the blower motor operate in any of the speed positions? | Go to Step 4 | Go to Blower Motor Inoperative |
| 4 | Does the blower motor operate at the desired speed? | Go to Step 5 | Go to Blower Motor Malfunction |
| 5 | Place the mode switch in the PANEL position. Place the recirculation switch in the ON position. Observe the recirculation door. Place the recirculation switch in the OFF position, Does the recirculation door move from the recirculation position to the outside air position? | Go to Step 6 | Go to Air Recirculation Malfunction |
| 6 | Does the customer concern occur when the A/C is OFF? | Go to Step 9 | Go to Step 7 |
| 7 | IMPORTANT: Ambient air temperature must be above 3°C (36°F). Start the engine. Place the blower motor switch in the maximum speed position. Place the A/C request switch in the ON position. Place temperature switch in the coldest position. Does the A/C compressor operate? | Go to Step 8 | Go to HVAC Compressor Clutch Does Not Engage |
| 8 | Perform the refrigerant system performance test. Refer to Air Conditioning (A/C) System Performance Test (Gas Engine w/Engine Driven Fan) or Air Conditioning (A/C) System Performance Test (Gas Engine w/ Electric Cooling Fan) or Air Conditioning (A/C) System Performance Test (Diesel Engine) . Did you find and correct the condition? | Go to Step 12 | Go to Step 9 |
| 9 | Turn ON the ignition, with the engine OFF. With a scan tool, observe the Left Mix Door Actual and the Right Mix Door Actual parameters in the Heating and Air Conditioning Door Positions data list. Place the left and right air temperature switches from the coldest position to the warmest position. Does the Left Mix Door Actual and the Right Mix Door Actual parameters counts change? | System OK | Go to Step 10 |
| 10 | Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 12 | Go to Step 11 |
| 11 | Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement? | Go to Step 12 | |
| 12 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis. |
| IMPORTANT |
|---|
| Ambient air temperature must be above 3°C (36°F). |
Too Hot in Vehicle
Too Cold in Vehicle
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: The temperature cannot be adjusted, or the heating is insufficient. | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle |
| 2 | IMPORTANT: If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis. Recalibrate actuators. Refer to Actuator Recalibration . Turn ON the ignition, with the engine OFF. Observe the Diagnostic Trouble Code (DTC) List - Vehicle . Does the scan tool display any DTC's? | Go to Diagnostic Trouble Code (DTC) List - Vehicle | Go to Step 3 |
| 3 | Turn ON the ignition, with the engine OFF. Place the blower motor switch in each speed position. Does the blower motor operate in any of the speed positions? | Go to Step 4 | Go to Blower Motor Inoperative |
| 4 | Does the blower motor operate at the desired speed? | Go to Step 5 | Go to Blower Motor Malfunction |
| 5 | Place the mode switch in the PANEL position. Place the recirculation switch in the ON position. Observe the recirculation door. Place the recirculation switch in the OFF position. Does the recirculation door move from the recirculation position to the outside air position? | Go to Step 6 | Go to Air Recirculation Malfunction |
| 6 | Start the engine. Place the mode switch in the Panel position. Place the A/C request switch in the OFF position. Does the A/C compressor operate? | Go to HVAC Compressor Clutch Does Not Disengage | Go to Step 7 |
| 7 | Perform the Heating Performance Diagnostic. Refer to Heating Performance Diagnostic . Did you find and correct the condition? | Go to Step 11 | Go to Step 8 |
| 8 | Turn ON the ignition, with the engine OFF. With a scan tool, observe the Left Mix Door Actual and the Right Mix Door Actual parameters in the Heating and Air Conditioning Door Positions data list. Place the left and right air temperature switches from the coldest position to the warmest position. Does the Left Mix Door Actual and the Right Mix Door Actual parameters counts change? | System OK | Go to Step 9 |
| 9 | Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 11 | Go to Step 10 |
| 10 | Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement? | Go to Step 11 | |
| 11 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| If during this diagnostic procedure the HVAC control module is disconnected a recalibration of actuators must be performed to avoid misdiagnosis. |
Too Cold in Vehicle
Air Recirculation Malfunction
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views DEFINITION: Air recirculation is inoperative or is always ON. | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle | |
| 2 | Turn ON the ignition, with the engine OFF. With a scan tool observe the Recirculate Switch parameter. Activate the recirculation switch. Does the scan tool indicate that the Recirculate Switch parameter changes state? | Go to Step 3 | Go to Step 10 | |
| 3 | Place the blower motor switch in the maximum speed position. Place the mode switch in the bi-level position. Place the recirculation switch in the ON position. Observe the recirculation door. Place the recirculation switch in the OFF position. Does the recirculation door move from the recirculation position to the outside air position? | Go to Testing for Intermittent Conditions and Poor Connections | Go to Step 4 | |
| 4 | Turn OFF the ignition. Disconnect the HVAC control module. Turn ON the ignition, with the engine OFF. Observe the recirculation door. Connect a 3-amp fused jumper wire between the recirculation door control circuit of the HVAC control module and a good ground. Does recirculation door move? | Go to Step 10 | Go to Step 5 | |
| 5 | Turn OFF the ignition. Disconnect the recirculation actuator. Turn ON the ignition, with the engine OFF. Probe the ignition 3 voltage circuit of the recirculation actuator with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 6 | Go to Step 11 | |
| 6 | Test the ground circuit of the recirculation actuator for an open or high resistance. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 14 | Go to Step 7 | |
| 7 | Test the recirculation door control circuit of the recirculation actuator for an open, a high resistance, a short to ground, or a short to voltage. Refer to Circuit Testing and Wiring Repairs . Did you find and correct the condition? | Go to Step 14 | Go to Step 8 | |
| 8 | Inspect the recirculation door and the recirculation actuator for the following conditions: A misaligned recirculation actuator-Refer to Recirculation Actuator Replacement . Broken or binding linkages A broken or binding recirculation door An obstruction that prevents the recirculation door from operating within its full range of motion Missing seals to the recirculation door Misaligned seals to the recirculation door Did you find and correct the condition? | Go to Step 14 | Go to Step 9 | |
| 9 | Inspect for poor connections at the harness connector of the recirculation actuator. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 14 | Go to Step 12 | |
| 10 | Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 14 | Go to Step 13 | |
| 11 | Repair the ignition 3 voltage circuit of the recirculation actuator. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 14 | ||
| 12 | Replace the recirculation actuator. Refer to Recirculation Actuator Replacement . Did you complete the replacement? | Go to Step 14 | ||
| 13 | Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming. Did you complete the replacement? | Go to Step 14 | ||
| 14 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 | |
Air Recirculation Malfunction
Afterblow Enabling
The afterblow mode can be enabled using the scan tool. The afterblow mode allows the blower motor to operate after the engine has been turned off. This operation of the blower motor dries the evaporator core, which reduces the amount of microbial growth which can create undesirable odors.
Use the following procedure in order to enable the afterblow mode
- Connect the Scan Tool.
- Turn ON the ignition, with the engine OFF.
- Build the vehicle with the scan tool.
- Select HVAC Control Module
- Select Module Setup.
- Select Afterblow Option.
- Upon selecting the afterblow option a asterix will appear next to the word afterblow meaning the function is enabled.
- Select the save option in the lower left of the screen.
When afterblow has been enabled by the scan tool the blower motor will operate at 68 percent blower speed for 2 minutes 30 seconds to 4 minutes after the engine has been in Key OFF for 30 minutes.
The following conditions must be met for the HVAC module to operate the afterblow
- The outside air temperature must be at least 21°C (70°F).
- The A/C compressor must have operated during the latest key cycle.
- The engine must be turned off for at least 30 minutes.
- The system voltage must be at least 12 volts.
Actuator Recalibration
When replacing the HVAC control module it will be necessary to allow the HVAC control module to perform a calibration process. When installing the HVAC control module be sure to perform the following
| IMPORTANT | Do not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result. |
- Place the ignition switch to the OFF position.
- Disconnect the scan tool.
- Install the HVAC control module.
- Connect all previously disconnected components.
- Start the vehicle.
- Wait 40 seconds for the HVAC control module to self-calibrate.
- Verify that no DTCs have set as current DTCs.
When replacing the HVAC actuator it will be necessary to allow the HVAC control module to perform a calibration process. When installing the HVAC actuator be sure to perform one of the following
| IMPORTANT | Do not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result. |
Preferred Method (w/Scan Tool)
- Clear all DTCs.
- Place the ignition switch in the OFF position.
- Install the HVAC actuator.
- Connect all previously disconnected components.
- Start the vehicle.
- With the scan tool, initiate the Motor Re-calibration feature of the Heating and Air Conditioning Special Functions menu.
- Verify that no DTCs have set as current DTCs.
| IMPORTANT | Do not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result. |
Alternate Method (w/o Scan Tool)
- Clear all DTCs.
- Place the ignition switch to the OFF position.
- Install the HVAC actuator.
- Connect all previously disconnected components.
- Remove the HVAC/ECAS fuse for a minimum of 10 seconds.
- Install the HVAC/ECAS fuse.
- Start the vehicle.
- Wait 40 seconds for the HVAC control module to self-calibrate.
- Verify that no DTCs have set as current DTCs.
Scheme 67
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel (I/P) accessory trim plate. Refer to Instrument Panel Accessory Trim Plate Replacement (without RPO SLT) or Instrument Panel Accessory Trim Plate Replacement (with RPO SLT) . Disconnect the electrical connectors. | |
| 1 | HVAC Control Module Screw (Qty: 2) NOTE: Refer to Fastener Notice . Tighten: 1.5 N.m (13 lb in) |
| 2 | HVAC Control Module Procedure: A replacement HVAC control module must be programmed. Refer to Control Module References . |
| NOTE |
|---|
| Refer to Fastener Notice . |
HVAC Control Module Replacement
HVAC Control Module
The HVAC control module is a GMLAN device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive voltage circuit provides power that the control module uses for keep alive memory (KAM). If the battery positive voltage circuit loses power, all HVAC DTCs and settings will be erased from KAM. The body control module (BCM), which is the vehicle mode master, provides a device on signal. The control module supports the following features
| Feature | Availability |
|---|---|
| Afterblow | Yes |
| Purge | No |
| Personalization | No |
| Actuator Calibration | Yes |
Air Delivery Description and Operation
Auxiliary HVAC Control Module
The auxiliary HVAC control module is a GMLAN device that receives analog Inputs from the front HVAC control assembly and GMLAN message inputs from the rear seat audio (RSA) control module to maintain auxiliary air temperature and auxiliary air distribution settings. The battery positive voltage circuit provides power that the control module uses for KAM. If the battery positive voltage circuit loses power, all auxiliary HVAC DTCs and settings will be erased from KAM. The auxiliary HVAC control module will perform a recalibration of the electric actuators when commanded with a scan tool or if KAM is lost. This will ensure the actuators are moving with in the calibrated range.
RSA Control Module
The RSA Control Module is a GMLAN device that interfaces between the rear seat passengers and the auxiliary HVAC control module. The battery positive voltage circuit provides power that the control module uses for KAM. Air temperature, blower motor and air delivery rocker type switches are located on the face of the module.
These switches enable the module to send a GMLAN serial data message to the auxiliary HVAC control module for the change request. The module does not store auxiliary HVAC DTCs.
The mode actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5-volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts.
The HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.
Auxiliary Mode Actuator
The auxiliary mode actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5-volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts.
The auxiliary HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module.
Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.
Blower Motor Control Processor
The blower motor control processor controls the speed of the blower motor by increasing or decreasing the voltage drop on the ground side of the blower motor. The HVAC control module provides a low side pulse width modulated signal to the blower motor control processor over the blower motor speed control circuit. As the requested blower speed increases, the HVAC control module increases the amount of time that the speed signal is modulated to ground. As the requested blower speed decreases, the HVAC control module decreases the amount of time that the signal is modulated to ground.
Auxiliary Blower Motor Control Processor
The auxiliary blower motor control processor controls the speed of the blower motor by increasing or decreasing the voltage drop on the ground side of the auxiliary blower motor. The auxiliary HVAC control module or rear seat audio module (RSA) provides a low side pulse width modulated signal to the auxiliary blower motor control processor over the auxiliary blower motor speed control circuit. As the requested blower speed increases, the auxiliary HVAC control module or rear seat audio module (RSA) increases the amount of time that the speed signal is modulated to ground. As the requested blower speed decreases, the auxiliary HVAC control module or rear seat audio module (RSA) decreases the amount of time that the signal is modulated to ground.
Air Speed - Front Control
The blower control switch is integrated into the HVAC control module. The 2 rocker type switches provide the vehicle operator the ability to select several blower speeds. The HVAC control module uses a bar graph type display to indicate the selected blower speed. The blower motor control processor supplies a 5-volt reference to the HVAC control module on the blower motor speed control circuit. The HVAC control module pulls the 5-volt reference low towards ground to provide a blower motor speed signal. As the voltage decreases the blower speed increases. Power and ground are provided to the blower motor control processor through the battery positive voltage and ground circuits. When the HVAC control module is operating in AUTO mode, the system automatically controls the blower speed. If an OnStar® call is initiated while the blower is in the high speed position the blower speed will be lowered to reduce background noise.
Air Speed - Auxiliary
A rocker type switch on the RSA control module provides the operator the ability to select several blower speeds. The RSA control module uses a bar graph to indicate the selected blower speed. The auxiliary blower motor control processor supplies a 5-volt reference to the auxiliary HVAC control module on the auxiliary blower motor speed control circuit. The auxiliary HVAC control module pulls the 5-volt reference low towards ground to provide a blower motor speed signal. As the voltage decreases the blower speed increases. Power and ground are provided to the auxiliary blower motor control processor through the battery positive voltage and ground circuits. The auxiliary HVAC control module can not request A/C operation from the powertrain control module (PCM).
Air Distribution
The HVAC control module controls the distribution of air by the use of a mode actuator. The modes that may be selected are
- Defrost
- Defog
- Panel
- Bi-Level
- Floor
The mode actuator is connected to the mode door by a cam type linkage system. Depending on the position of the door, air is directed through the HVAC module and distributed through various ducts leading to the outlets in the dash. If the HVAC control module detects a fault with the mode door the HVAC control module will try to drive the actuator for a predetermined amount of time, to defrost, which is the defaulted position for the mode door actuator. When the mode switch is placed in the defrost or defog positions the A/C is commanded on and the recirculation door is moved to the outside air position to help reduce window fogging. A/C is available in all modes and recirculation is only available in the panel and bi-level modes.
The mode actuator is an electronic stepper motor with feedback potentiometers. The HVAC control module sends signals to the mode door actuator through the mode door control circuit. Zero volts drive the actuator in one direction while 5 volts move the actuator in the opposite direction. When the actuator receives 2.5 volts, the actuator rotation stops. A 5-volt reference signal is sent out over the 5-volt reference circuit to the mode actuator. When you select a desired mode setting, logic determines the value of the mode actuator signals. The HVAC control modules software uses this reference voltage in order to determine the position of the mode actuator through the mode door position signal circuit. The motor moves the mode door to the desired position.
Front Defrost
When defrost is selected, the A/C compressor is activated. The A/C compressor clutch will engage when ambient temperatures are above 3°C (38 F). The blower motor will be activated, regardless of the coolant temperature. The HVAC control module will override the auxiliary HVAC control module so a high volume of air is delivered to the front defrost vents. The rear window defogger does not affect the HVAC system.
Air Distribution - Auxiliary Control
The auxiliary HVAC system provides ventilation for the rear seat occupants. The rear seat occupants will exercise control of the auxiliary air delivery modes, air speed and air temperature setting.
When the auxiliary mode switch is toggled, a signal is sent to the auxiliary mode actuator through the auxiliary mode door control circuit. Power and ground are supplied to the auxiliary mode actuator through the ignition 3 voltage and ground circuits.
A rocker type switch on the RSA control module provides the operator the ability to select several blower speeds. The RSA control module uses a bar graph to indicate the selected blower speed.
Remote Start Activation
The following describes the HVAC control head functionality upon receiving the remote start active serial data message and a power mode status is set to off/awake. The outside air temperature (OAT) sensor on automatic systems, is utilized to determine the moding of the following features: Blower Mode, Bi-level, Floor, Defrost, Recirc and Rear Defrost. These features are determined by the IAT during activation sequence and are maintained for the duration of engine run time. Calibratable temperatures are utilized to provide low, mid and high temperature ranges for the selectable feature. Blower and mode have the range to select any valid feature positions. When the remote start active serial data is received, ignition-OFF loop HVAC algorithms will act the same as if a run power mode was received, i.e. re-calibration, afterblow, ignition-OFF motor positioning etc. The OFF timer and the ignition ON timer have the functionality as in the Run mode.
The remote start system operates in one of three zones of operation
- Cold ambient temperature that is below 10°C (50°F)
- Hot ambient temperature that is above 30°C (86°F)
- Mid ambient temperature that is anything between the cold and hot values
- In cold ambient, the system uses 74°F setpoint, auto blower, defrost mode, rear defrost and/or heated mirrors on, heated seats on, rear in mimic.
- In mid ambient, the system uses 74°F setpoint, auto blower, auto mode, rear in mimic.
- In hot ambient, the system uses 74°F setpoint (60°F setpoint in 2008), auto blower, auto mode, rear in mimic.
Remote Start De-activation
When the remote start is exited, GMLAN power mode equals run mode or remote start engine. In the case of automatic settings, the displays will revert to the actual state of operation of the features, on the basis of their normal control algorithms.
HVAC Control Components
The HVAC control module is a GMLAN device that interfaces between the operator and the HVAC system to maintain air temperature and distribution settings. The battery positive voltage circuit provides power that the control module uses for keep alive memory (KAM). If the battery positive voltage circuit loses power, all HVAC DTCs and settings will be erased from KAM. The body control module (BCM), which is the vehicle mode master, provides a device on signal. The control module supports the following features
| Feature | Availability |
|---|---|
| Afterblow | Yes |
| Purge | No |
| Personalization | No |
| Actuator Calibration | Yes |
Air Temperature Description and Operation
The auxiliary HVAC control module is a GMLAN device that receives analog inputs from the front HVAC control assembly and GMLAN message inputs from the rear seat audio control module to maintain auxiliary air temperature and auxiliary air distribution settings. The battery positive voltage circuit provides power that the control module uses for KAM. If the battery positive voltage circuit loses power, all auxiliary HVAC DTCs and settings will be erased from KAM. The auxiliary HVAC control module will perform a recalibration of the electric actuators when commanded with a scan tool or if KAM is lost. This will ensure the actuators are moving with in the calibrated range.
Rear Seat Audio Control Module
The rear seat audio control module is a GMLAN device that interfaces between the rear seat passengers and the auxiliary HVAC control module. The battery positive voltage circuit provides power that the control module uses for KAM. Air temperature, blower motor and air delivery rocker type switches are located on the face of the module. Pressing a switch enables the module to send a GMLAN serial data message to the auxiliary HVAC control module for the change request. The module does not store auxiliary HVAC DTCs.
Air Temperature Actuator
The air temperature actuators are a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5 volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts.
The HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.
Auxiliary Air Temperature Actuator
The auxiliary air temperature actuator is a 5-wire bi-directional electric motor that incorporates a feedback potentiometer. Ignition 3 voltage, low reference, control, 5-volt reference and position signal circuits enable the actuator to operate. The control circuit uses either a 0, 2.5 or 5-volt signal to command the actuator movement. When the actuator is at rest, the control circuit value is 2.5 volts. A 0 or 5-volt control signal commands the actuator movement in opposite directions. When the actuator shaft rotates, the potentiometers adjustable contact changes the door position signal between 0-5 volts. The auxiliary HVAC control module uses a range of 0-255 counts to index the actuator position. The door position signal voltage is converted to a 0-255 count range. When the module sets a commanded, or targeted, value, the control signal is changed to either 0 or 5 volts depending upon the direction that the actuator needs to rotate to reach the commanded value. As the actuator shaft rotates the changing position signal is sent to the module. Once the position signal and the commanded value are the same, the module changes the control signal to 2.5 volts.
Air Temperature Sensor
The air temperature sensors are a 2-wire negative temperature co-efficient thermistor. The vehicle uses the following air temperature sensors
- Ambient Air Temperature Sensor
- Inside Air Temperature Sensor Assembly
- Upper Left Air Temperature Sensor
- Upper Right Air Temperature Sensor
- Lower Left Air Temperature Sensor
- Lower Right Air Temperature Sensor
- Upper Air Temperature Sensor - Auxiliary
- Lower Air Temperature Sensor - Auxiliary
A signal and low reference circuit enables the sensor to operate. As the air temperature surrounding the sensor increases, the sensor resistance decreases. The sensor signal voltage decreases as the resistance decreases. The sensor operates within a temperature range between -40 to +101°C (-40 to +215°F). The sensor signal varies between 0-5 volts.
The input of the duct air temperature sensors are different from the ambient and inside air temperature sensors. The HVAC control module converts the signal to a range between 0-255 counts. As the air temperature increases the count value will decrease. If the HVAC control module or auxiliary HVAC control module detects a malfunctioning sensor, then the control module software will use a defaulted air temperature value. The default value for the ambient and inside air temperature sensors will be displayed on the scan tool. The default value for the duct air temperature sensors will not be displayed on the scan tool. The scan tool parameter for the duct air temperature sensors are the actual state of the signal circuit. The default action ensures that the HVAC system can adjust the inside air temperature near the desired temperature until the condition is corrected.
The ambient air temperature sensor mounts underhood and can be affected by city traffic, by idling, and by restarting a hot engine. Therefore, the HVAC control module filters the value of the ambient air temperature sensor for temperature display. The ambient air temperature value is updated under the following conditions
| Condition | Display |
|---|---|
| At start up with the engine off less than 2 hours | Displays last stored temperature |
| At start up with the engine off more than 2 hours | Displays real-time temperature |
| Engine coolant temperature is less than 28°C (50°F) above the ambient air temperature | Displays real-time temperature |
| Vehicle speed above 32 km/h (20 mph) for a minimum of 80 seconds | Displays real-time temperature |
| Vehicle speed above 72 km/h (45 mph) | Displays real-time temperature |
| Sensor reading is less than the last displayed value | Displays real-time temperature |
Air Temperature Description and Operation
The scan tool has the ability to update the displayed ambient air temperature. To update the ambient air temperature display on the HVAC control module, perform the following procedure: Turn ON the ignition. Simultaneously press the A/C and Recirc switches for 5 seconds.
A/C Refrigerant Pressure Sensor
The A/C refrigerant pressure sensor is a 3-wire piezoelectric pressure transducer. A 5-volt reference, low reference, and signal circuits enable the sensor to operate. The A/C pressure signal can be between 0-5 volts. When the A/C refrigerant pressure is low, the signal value is near 0 volts. When the A/C refrigerant pressure is high, the signal value is near 5 volts. The powertrain control module (PCM) converts the voltage signal to a pressure value.
The A/C refrigerant pressure sensor protects the A/C system from operating when an excessively high pressure condition exists. The PCM disables the compressor clutch if the A/C pressure is more than 2957 kPa (429 psi). The clutch will be enabled after the pressure decreases to less than 1578 kPa (229 psi).
The A/C low pressure switch protects the A/C system from a low pressure condition that could damage the A/C compressor or cause evaporator icing. The HVAC control module applies 12 volts to the A/C low pressure switch signal circuit. The switch will open when the A/C low side pressure reaches 151 kPa (22 psi). This prevents the A/C compressor from operating. The switch will then close when A/C low pressure side reaches 275 kPa (40 psi). This enables the A/C compressor to turn back ON.
Engine Coolant
Engine coolant is the essential element of the heating system. The thermostat controls the normal engine operating coolant temperature. The thermostat also creates a restriction for the cooling system that promotes a positive coolant flow and helps prevent cavitation. Coolant enters the heater core through the inlet heater hose, in a pressurized state. The heater core is located inside the HVAC module. The ambient air drawn through the HVAC module absorbs the heat of the coolant flowing through the heater core. Heated air is distributed to the passenger compartment, through the HVAC module, for passenger comfort. Opening or closing the air temperature door controls the amount of heat delivered to the passenger compartment. The coolant exits the heater core through the return heater hose and recirculated back through the engine cooling system.
The following describes the HVAC control head functionality upon receiving the remote start active serial data message and a power mode status is set to off/awake. The outside air temperature (OAT) sensor on automatic systems, is utilized to determine the moding of the following features: Blower Mode, Bi-level, Floor, Defrost, Recirc and Rear Defrost. These features are determined by the intake air temperature (IAT) during activation sequence and are maintained for the duration of engine run time. Calibratable temperatures are utilized to provide low, mid and high temperature ranges for the selectable feature. Blower and mode have the range to select any valid feature positions. When the remote start active serial data is received, ignition-OFF loop HVAC algorithms will act the same as if a run power mode was received, i.e. re-calibration, afterblow, ignition-OFF motor positioning etc. The OFF timer and the ignition ON timer have the functionality as in the Run mode.
The remote start system operates in one of three zones of operation
- Cold ambient temperature that is below 10°C (50°F)
- Hot ambient temperature that is above 30°C (86°F)
- Mid ambient temperature that is anything between the cold and hot values
- In cold ambient, the system uses 74°F setpoint, auto blower, defrost mode, rear defrost and/or heated mirrors on, heated seats on, rear in mimic.
- In mid ambient, the system uses 74°F setpoint, auto blower, auto mode, rear in mimic.
- In hot ambient, the system uses 74°F setpoint in 2007, in 2008 and beyond a 60°F setpoint will be used, auto blower, auto mode, rear in mimic.
When the remote start is exited, GMLAN power mode equals run mode or remote start engine. In the case of automatic settings, the displays will revert to the actual state of operation of the features, on the basis of their normal control algorithms.