Power Windows: Removal & Installation Chevrolet Pickup C3500

REMOVAL & INSTALLATION

Scheme 11

Scheme 12

1. Remove door trim panel. See «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000). Lower the window all the way down.
2. Remove screws holding the module to the door. Pull back the water deflector. (Scheme 11)
3. Disconnect lock and handle rods from the back of the module. Tape them to the door.
4. Disconnect module wiring connector, if present. Pull the wiring from the door hinge pillar to reach the connector. Remove the boot over the wiring. Push the wiring harness into the door.
5. Remove upper belt through window run channel (Scheme 12) Move the channel away from the glass. Tilt the module and window glass assembly and lift it out of the bottom of the door.

Installation

1. Install module and glass assembly into the door. (Scheme 11) Fit the glass into the rear channel in the door.
2. Install upper run channel bolt and tighten it.
3. Connect lock and handle rods to the back of the module.
4. Connect wiring connector if present. Pull the wiring through the boot and connect it inside the door hinge pillar.
5. Install new water deflector. Refer to «WATER DEFLECTOR»(ref-142967-S19541560242002081900000).
6. Install top front and the top rear module screws.
7. Install module to door screws.
8. Install lower run channel bolt.
9. Install door trim panel. Refer to «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000).

Scheme 13

Scheme 14

1. Remove trim panel pull strap if present. Remove the plug on each side of the strap and the screws underneath.
2. Remove door handle bezel.
3. Remove armrest screws.
4. Remove armrest pad.
5. Use Trim Pad Retainer Clip Remover (J 24595-C) to remove the retainers from the inner door panel. (Scheme 13)or (Scheme 14).
6. Remove door trim pad.
7. Remove bezel with switches fit through cut-out in trim panel.

1. Connect retainers to the door trim panel if any remained in the door. Replace any broken retainers.
2. Install bezel with switches through cut-out in trim panel.
3. Put the trim pad in place on the door and push the retainers into the holes on the door.
4. Install window handle if used
5. Install armrest pad.
6. Install T armrest screws.
7. Connect door handle bezel.
8. Install pull strap, if present.

Scheme 15

Removal

Remove door trim panel. Refer to DOOR TRIM PANEL . Remove water deflector by pulling it back from the door module.

Install water deflector by pressing it against the door module in the area of the adhesive to make a continuous seal. Tuck the two lower tabs through slots in the door module. Tape over tabs and slots. Install door trim panel. Refer to DOOR TRIM PANEL .

Scheme 16

1. Roll the window all the way down.
2. Remove door trim panel. Refer to «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000) .
3. Remove module panel. Refer to «DOOR MODULE»(ref-142967-S41684324762002081900000) .
4. Remove glass from the channel. Fold back the tab on the channel and slide the glass out

1. Install glass into the channel. Fold the tab on the channel up.
2. Install module and glass assembly into the bottom of the door. First fit the glass into the rear channel in the door. Fit the glass into the front run channel while pulling the channel toward the glass.
3. Install upper front run channel bolt.
4. Connect lock rods to module.
5. Connect boot over the wiring harness from the door to the body.
6. Connect wiring to the connector inside the door hinge pillar.
7. Install lower front run channel bolt.
8. Install lock rods to the module.
9. Install new water deflector. Refer to «WATER DEFLECTOR»(ref-142967-S19541560242002081900000) .
10. Install module to door screws, starting with the top front and top rear screws. Tighten the lower front run channel screw.
11. Install door trim panel. Refer to «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000) .

1. Disconnect negative battery cable.
2. Remove door trim panel. Refer to «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000).
3. Remove water deflector. Refer to «WATER DEFLECTOR»(ref-142967-S19541560242002081900000).
4. Disconnect door lock linkage.
5. Remove door module and glass. Refer to «DOOR MODULE»(ref-142967-S41684324762002081900000).
6. Remove window, bend the tab down on the window run channel to slide the door glass, from the regulator roller assembly. (Scheme 17)and (Scheme 18).
7. Remove regulator assembly rivets.
8. Remove regulator and motor as a unit.

1. Install regulator and motor assembly to the module panel.
2. Install window, bend the tab upward on the window run channel.
3. Install window and module to the door.
4. Connect lock rods to the retainer clips.
5. Install module panel screws, starting with the top front, and top rear screws.
6. Connect door lock linkage.
7. Install new water deflectors. Refer to «WATER DEFLECTOR»(ref-142967-S19541560242002081900000) .
8. Install door trim panel. Refer to «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000) .
9. Connect negative battery cable.

Scheme 17

Scheme 18

1. Roll up the window. Remove door trim panel. Refer to «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000). Remove window run channel bolts from door. Pull back water deflector. Disconnect run channel from the door. (Scheme 12)
2. Install window run channel to door. Install window run channel bolts to door. Reseal water deflector. Install door trim panel. Refer to «DOOR TRIM PANEL»(ref-142967-S34790879712002081900000).