Repair manual
Chevrolet Monte Carlo VI Repair Manual
Step-by-step repair and maintenance instructions for the Chevrolet Monte Carlo VI (1999–2007): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
77sections
475articles
ENManual language
- APPLICATION
- GEAR RATIOS
- DESCRIPTION & OPERATION
- LUBRICATION
- TROUBLE SHOOTING
- Visual Inspection
- Stator Check
- End Play Check
- TORQUE CONVERTER
- TRANSFER CASE REMOVAL
- REVERSE BAND SERVO
- FORWARD BAND SERVO
- OIL PAN & FILTER
- ACCUMULATOR ASSEMBLY & 2-1 MANUAL BAND SERVO
- CONTROL VALVE BODY, OIL PUMP & VEHICLE SPEED SENSOR
- OUTPUT SHAFT
- FRONT DIFFERENTIAL CARRIER END PLAY CHECK
- MANUAL VALVE LINK & OIL DAM
- CASE COVER & GASKETS
- 4TH CLUTCH SHAFT & PLATES
- Drive Chain (Drive Link) Stretch Check
- Drive & Driven Sprocket Disassembly
- DRIVEN SPROCKET SUPPORT ASSEMBLY
- INPUT & 2ND CLUTCH ASSEMBLIES
- REVERSE BAND & REACTION DRUM
- All Wheel Drive
- Except All Wheel Drive
- CASE EXTENSION & DIFFERENTIAL CARRIER
- INPUT & REACTION CARRIER
- REACTION SUN GEAR & 2-1 MANUAL BAND
- 1-2 SUPPORT DRUM & FORWARD BAND
- FINAL DRIVE INTERNAL GEAR
- PARKING SYSTEM COMPONENTS
- Inspection
- Disassembly & Reassembly
- Inspection & Reassembly
- Disassembly
- Reassembly
- VEHICLE SPEED SENSOR RELUCTOR WHEEL
- Functional Check
- Input Clutch & 3rd Sprag Clutch Functional Check
- Input Clutch & 3rd Clutch Functional Check
- INPUT CLUTCH HOUSING CHECK BALL VALVE
- Input Shaft Oil Seal Ring Replacement
- 2nd & 4th Clutch Functional Check
- DRIVE SPROCKET & TURBINE SHAFT
- CASE COVER COMPONENTS
- Bearing Replacement
- Cleaning
- OIL PUMP ASSEMBLY
- CASE SIDE COVER
- THERMO ELEMENT ADJUSTMENT
- TRANSAXLE REASSEMBLY
- TRANSMISSION-TO-TRANSFER CASE END PLAY CHECK
- TRANSFER CASE INSTALLATION
- TORQUE SPECIFICATIONS
- TRANSAXLE SPECIFICATIONS
- APPLICATION
- SERVICE INTERVALS
- CHECKING FLUID LEVEL & CONDITION
- RECOMMENDED FLUIDS
- FLUID CAPACITIES
- DRAINING & REFILLING
- OIL COOLER FLUSHING
- Preparation
- Initial Flush
- Back Flush
- Flow Check
- Clean-Up
- ON-VEHICLE REPAIRS
- ADJUSTMENTS
- SHIFT CABLE
- PARK LOCK CABLE
- REMOVAL & INSTALLATION
- Removal
- Installation
- OIL COOLER HOSE/PIPES
- TORQUE SPECIFICATIONS
- MODEL IDENTIFICATION
- INTRODUCTION
- ON-BOARD DIAGNOSTICS
- Code Types
- Freeze Frame/Failure Records
- Monitors
- INTERMITTENT CONDITIONS
- Preliminary
- Harness or Connector Intermittents
- Electrical Connections or Wiring
- Control Module Power & Grounds, & Component Power & Grounds
- Temperature Sensitivity
- Electromagnetic Interference & Electrical Noise
- Incorrect PCM Programming
- Duplicating Failure Conditions
- Scan Tool Snapshot
- Vehicle Data Recorder
- DIAGNOSTIC STARTING POINT - ENGINE CONTROLS
- Description
- Test Description
- Diagnostic Procedures
- RETRIEVING DIAGNOSTIC TROUBLE CODES
- CLEARING DIAGNOSTIC TROUBLE CODES
- Scan Tool
- Disconnect Battery
- Warm-up Cycles
- SCAN TOOL USAGE
- Scan Tool Display
- POWERTRAIN CONTROL MODULE LOCATION
- CKP SYSTEM VARIATION LEARN PROCEDURE
- Bonneville, Impala & Monte Carlo
- Grand Prix
- LeSabre, Park Avenue & Regal
- Regal
- Remote Programming
- Off-Board Remote Programming Procedure
- Pass-Thru Procedure
- Off-Board Pass-Thru Procedure
- LeSabre & Park Avenue
- DRIVE CYCLES
- Conditions for Updating I/M System Status
- Monitored Emission Control Systems
- Diagnostic Aids
- Procedure
- Conditions For Running
- Conditions For Running DTC
- SUMMARY
- DIAGNOSTIC TROUBLE CODE DEFINITIONS — Part 1
- DIAGNOSTIC TROUBLE CODE DEFINITIONS — Part 2
- DIAGNOSTIC TROUBLE CODE DEFINITIONS — Part 3
- MIL INOPERATIVE
- MIL Operation
- MIL ALWAYS ON
- DIAGNOSTIC TESTS
- DTC P0101: MAF SYSTEM PERFORMANCE
- Conditions For Setting DTC
- Action Taken When DTC Sets
- Conditions For Clearing MIL/DTC
- DTC P0102: MAF SENSOR CIRCUIT - LOW FREQUENCY
- DTC P0103: MAF SENSOR CIRCUIT - HIGH FREQUENCY
- DTC P0107: MAP SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0108: MAP SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0112: IAT SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0113: IAT SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0116: ECT SENSOR CIRCUIT PERFORMANCE
- Test Description (Except Park Avenue)
- Diagnostic Procedures (Except Park Avenue)
- DTC P0117: ECT SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0118: ECT SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0121: TP SENSOR PERFORMANCE
- DTC P0122: TP SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0123: TP SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0125: ECT EXCESSIVE TIME TO ENTER CLOSED LOOP FUEL CONTROL
- DTC P0128: ECT LESS THAN THERMOSTAT REGULATING TEMPERATURE
- DTC P0130: HO2S LOW ACTIVITY - SENSOR 1
- DTC P0131: HO2S CIRCUIT LOW VOLTAGE - SENSOR 1
- DTC P0132: HO2S CIRCUIT HIGH VOLTAGE - SENSOR 1
- DTC P0133: HO2S SLOW RESPONSE - SENSOR 1
- DTC P0134: HO2S CIRCUIT INSUFFICIENT ACTIVITY - SENSOR 1
- DTC P0135: HO2S HEATER PERFORMANCE - SENSOR 1
- DTC P0137: HO2S CIRCUIT LOW VOLTAGE - SENSOR 2
- DTC P0138: HO2S CIRCUIT HIGH VOLTAGE - SENSOR 2
- DTC P0140: HO2S CIRCUIT INSUFFICIENT ACTIVITY - SENSOR 2
- DTC P0141: HO2S 2 HEATER PERFORMANCE - SENSOR 2
- DTC P0171: FUEL TRIM SYSTEM LEAN
- DTC P0172: FUEL TRIM SYSTEM RICH
- DTC P0201-P0206: INJECTOR CONTROL CIRCUIT
- DTC P0230: FUEL PUMP CONTROL CIRCUIT
- Conditions For Clearing DTC
- DTC P0243: SUPERCHARGER BOOST SOLENOID CONTROL CIRCUIT (VIN 1)
- DTC P0300: ENGINE MISFIRE DETECTED
- DTC P0325: KNOCK SENSOR MODULE CIRCUIT
- DTC P0327 & P0332: KNOCK SENSOR CIRCUIT BANK 1 & 2
- DTC P0336: CRANKSHAFT POSITION SENSOR CIRCUIT
- DTC P0341: CAMSHAFT POSITION SENSOR PERFORMANCE
- DTC P0401: EGR SYSTEM INSUFFICIENT FLOW
- DTC P0403: EGR SOLENOID CONTROL CIRCUIT
- DTC P0404: EGR OPEN POSITION PERFORMANCE
- DTC P0405: EGR POSITION SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0410: SECONDARY AIR INJECTION SYSTEM
- DTC P0412: SECONDARY AIR INJECTION SOLENOID CONTROL CIRCUIT
- DTC P0418: SECONDARY AIR INJECTION RELAY CONTROL CIRCUIT
- DTC P0420: CATALYST SYSTEM LOW EFFICIENCY
- Conditions For Running DTC (Except LeSabre)
- Conditions For Running (LeSabre Only)
- Diagnostic Aids (Except LeSabre)
- Diagnostic Aids (LeSabre Only)
- DTC P0440: EVAP SYSTEM
- DTC P0442: EVAP CONTROL SYSTEM SMALL LEAK DETECTED
- DTC P0443: EVAP PURGE SOLENOID CONTROL CIRCUIT
- DTC P0446: EVAP VENT SYSTEM PERFORMANCE
- DTC P0449: EVAP VENT SOLENOID VALVE CONTROL CIRCUIT
- DTC P0452: FUEL TANK PRESSURE SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0453: FUEL TANK PRESSURE SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0502: VEHICLE SPEED SENSOR CIRCUIT - LOW OUTPUT
- DTC P0503: VEHICLE SPEED SENSOR CIRCUIT - ERRATIC OUTPUT
- DTC P0506: IAC SYSTEM RPM LOW
- DTC P0507: IAC SYSTEM RPM HIGH
- DTC P0560: SYSTEM VOLTAGE
- DTC P0601-P0607, P1600, P1621, P1627, P1680, P1681, P1683 & P2610: PCM INTERNAL MICROPROCESSOR INTEGRITY
- DTC P0620: GENERATOR PERFORMANCE
- DTC P0650: MALFUNCTION INDICATOR LIGHT CONTROL CIRCUIT
- DTC P0719: TCC BRAKE SWITCH CIRCUIT - LOW INPUT
- DTC P0724: TCC BRAKE SWITCH CIRCUIT - HIGH INPUT
- DTC P1106: MAP SENSOR CIRCUIT INTERMITTENT - HIGH VOLTAGE
- DTC P1107: MAP SENSOR CIRCUIT INTERMITTENT - LOW VOLTAGE
- DTC P1112: IAT SENSOR CIRCUIT INTERMITTENT - LOW VOLTAGE
- DTC P1114: ECT SENSOR CIRCUIT INTERMITTENT - LOW VOLTAGE
- DTC P1115: ECT SENSOR CIRCUIT INTERMITTENT - HIGH VOLTAGE
- DTC P1121: TP SENSOR CIRCUIT INTERMITTENT - HIGH VOLTAGE
- DTC P1122: TP SENSOR CIRCUIT INTERMITTENT - LOW VOLTAGE
- DTC P1133: HO2S INSUFFICIENT SWITCHING - SENSOR 1
- DTC P1134: HO2S TRANSITION TIME RATIO - SENSOR 1
- DTC P1336: CKP SYSTEM VARIATION NOT LEARNED
- DTC P1351: IGNITION CONTROL CIRCUIT - HIGH VOLTAGE
- DTC P1352: IGNITION BY-PASS CIRCUIT - HIGH VOLTAGE
- DTC P1361: IGNITION CONTROL CIRCUIT - LOW VOLTAGE
- DTC P1362: IGNITION BY-PASS CIRCUIT - LOW VOLTAGE
- DTC P1374: CRANKSHAFT POSITION HIGH-TO-LOW RESOLUTION FREQUENCY CORRELATION
- DTC P1380: MISFIRE DETECTED - ROUGH ROAD DATA NOT AVAILABLE
- DTC P1381: MISFIRE DETECTED - NO COMMUNICATION WITH BRAKE CONTROL MODULE
- DTC P1404: EGR CLOSED POSITION PERFORMANCE
- DTC P1441: EVAP SYSTEM FLOW DURING NON-PURGE
- DTC P1635: 5-VOLT REFERENCE CIRCUIT "A" OR NO. 1
- DTC P1639: 5-VOLT REFERENCE CIRCUIT "B" OR NO. 2
- DTC P1640: OUTPUT DRIVER MODULE CIRCUIT NO. 1
- DTC P1650: OUTPUT DRIVER MODULE CIRCUIT NO. 2
- DTC P1660: OUTPUT DRIVER MODULE CIRCUIT NO. 3
- DTC P1670: OUTPUT DRIVER MODULE CIRCUIT NO. 4
- WIRING DIAGRAMS