Contents Wiring diagrams Section: Hoist/jack All sections

General Information Chevrolet Express G2500

Hoist/jack 6 illustrations ~2017 words

Arrows and Symbols

This service information uses various symbols in order to describe different service operations.

Scheme 1

Scheme 1: Arrows and Symbols
CalloutComponent Name
1Front of Vehicle
2View Detail
2View Detail
3Ambient Air Mixed with Another Gas or Indicate Temperature Change
4Motion or Direction
5View Angle
6Dimension (1:2)
7Ambient/Clean Air Flow or Cool Air Flow
8Lubrication Point- Oil or Fluid
9Task Related
10Sectioning (1:3)
11Gas Other Than Ambient Air or Hot Air Flow
12Lubrication Point- Grease or Jelly
13Multidirectional Arrow

Acronyms and Units

AcronymMeaningDefinition
2WDTwo-Wheel DriveIndicates that a vehicle has 2 driven wheels OR that a 4WD vehicle uses only 2 wheels for propulsion. So it can be the description of a vehicle configuration OR the operational mode of the drivetrain.
4WDFour-Wheel DriveFour-wheeled vehicle with a drivetrain that allows all four wheels to receive power from the engine simultaneously which provides better control on various surfaces. Can be used to describe the configuration of the vehicle OR as the operational mode of the drivetrain. 4WD vehicles usually can turn 2 wheels off to be in a 2WD mode. See also AWD.
A/CAir ConditioningThe cooling and dehumidification of indoor air for thermal comfort.
A/DAnalog to DigitalUsed in context of converting electrical analog signals to digital signals.
ABSAntilock Braking SystemSystem on motor vehicles which prevents the wheels from locking while braking which helps the driver maintain control in heavy braking conditions.
ACAlternating CurrentAn electrical current whose magnitude and direction vary cyclically.
AMAmplitude ModulationMethod of impressing data onto an alternating-current (AC) carrier waveform.
APPAccelerator Pedal PositionA pedal that controls the throttle valve.
AWDAll-Wheel DriveAll-wheel-drive systems are designed to function on all types of surfaces, both on- and off-road, and most of them cannot be switched off. This can also be called full-time four wheel drive. See also 4WD.
AWGAmerican Wire GaugeAmerican wire gauge is a standardized wire gauge system used since 1857 predominantly in the United States for the diameters of round, solid, nonferrous, electrically conducting wire. E.g. a wire of AWG10 has a diameter of 2.588mm, AWG20 corresponds to a diameter of 0.812mm.
B+Battery Positive VoltageThe electrical potential on the positive terminal of the battery.
BAROBarometric PressureAtmospheric pressure as measured by a barometer.
BCMBody Control ModuleThis module supplies vehicle occupants with visual and audible information and controls various vehicle functions
BECMBattery Energy Control ModuleControl module used to regulate the battery voltage.
BPPBrake Pedal PositionPosition of the foot pedal that moves a piston in the master brake cylinder.
CANController Area NetworkSerial data connection between control modules by Bosch
CCMChassis Control ModuleThe module that controls various vehicle functions on the Chassis, like Engine/Trans Mount, Active Grille Air Shutter, Load Leveling, etc
CDCompact DiscA small optical disk on which data such as music, text, or graphic images is digitally encoded.
CNGCompressed Natural GasThis a substitute for gasoline or diesel fuel. It is made by compressing natural gas (which is mainly composed by methane (CH4), in a percentage range of 70% to 98%)
COCarbon MonoxideThis is a product of the incomplete combustion of carbon-containing compounds, at room temperature this is a gas. It consists of one carbon atom covalently bonded to one oxygen atom.
CO2Carbon DioxideChemical compound composed of two oxygen atoms covalently bonded to a single carbon atom.
CPAConnector Position AssurancePart of an electrical connector that prevents the connector from moving out of its socket. Usually needs to be pressed to unlock the connector when disconnecting it.
CPPClutch Pedal PositionA lever operated with the foot that controls the coupling that connects or disconnects driving and driven parts of a driving mechanism.
CVConstant VelocityUsed in conjunction with CV joints, which connect two shafts at an angle while both shafts always have the same rotational speed without variations.
CVTContinuously Variable TransmissionA transmission in which the ratio of the rotational speeds of two shafts, as the input shaft and output shaft of a vehicle or other machine, can be varied continuously within a given range, providing an infinite number of possible ratios which improves fuel economy.
DDriveD on the transmission gear selector lever.
DABDigital Audio BroadcastTechnology for broadcasting of audio using digital radio (carries information via digital signal) transmission.
DCDirect CurrentContinuous current, constant flow of electric charge.
DLCData Link ConnectorThis is an electronic connector typically located underneath the driver's side dashboard, just above the pedals. The connector has 16 pins.
DMMDigital MultimeterElectronic measuring instrument that combines several functions in one unit. The most basic instruments include an ammeter, voltmeter, and ohmmeter.
DOHCDual Overhead CamshaftDual overhead camshafts (DOHC) are higher performance engines, they produce more power, and can run at higher speeds because they allow an engine to have four valves per cylinder. Each camshaft operates two of the valves, one camshaft handles the intake valves, and one handles the exhaust valves
DPFDiesel Particulate FilterDevice designed to remove diesel particulate matter or soot from the exhaust gas of a diesel engine.
DRLDaytime Running LampsWhite lights mounted on the front of an automobile that automatically switch on when the key is turned and are intended for daytime use, to increase the visibility of the automobile.
DSCCDistance Sensing Cruise ControlA type of cruise control that automatically maintains the distance between vehicles.
DSPDigital Signal ProcessorA specialized microprocessor designed specifically for digital signal processing, generally in real-time computing.
DTCDiagnostic Trouble CodeAn electronic signal stored in an automotive computer, indicating the presence of a fault detected by that computer.
DVDDVDA popular optical disc storage media format the size of a CD. Used mainly for movies but also for data. DVD has no spelled out version (officially it does not mean Digital Video Disc or Digital Versatile Disc, it just means DVD).
EBCMElectronic Brake Control ModuleThis module contains a microprocessor and software for antilock braking system operation.
ECMEngine Control ModuleThis electronic module works with a vehicle's sensors and engine control devices to insure that the engine operates at maximum efficiency and performance. It performs three vital functions. Receives electronic signals from engine sensors. Analyzes the data and makes an engine performance decision (based on the pre-set parameters within the unit). Sends an "output command" to an actuator that adjusts engine performance.
ECTEngine Coolant TemperatureA measure of how hot or cold the fluid which flows through the engine in order to prevent its overheating, transferring the heat produced by the device to other devices that utilize or dissipate it.
EEPROMElectrically Erasable Programmable Read-Only MemoryA non-volatile storage chip used in computers and other devices to store small amounts of volatile data, e.g. calibration tables or device configuration.
EGRExhaust Gas RecirculationIs an NOx (nitrogen oxide and nitrogen dioxide) reduction technique used in most gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders.
EMIElectromagnetic InterferenceElectromagnetic interference (also called radio frequency interference) is a disturbance that affects an electrical circuit due to either electromagnetic conduction or electromagnetic radiation emitted from an external source.
ESDElectrostatic DischargeThe sudden and momentary electric current that flows between two objects at different electrical potentials.
EVElectric VehicleA category of vehicles that only have an electric drive system.
EVAPEvaporative EmissionA system that controls the fuel fumes in the fuel tank.
FMFrequency ModulationIn telecommunication this is a way to convey information over a carrier wave by varying its frequency.
FWDFront-Wheel DriveA form of engine/transmission layout used in motor vehicles, where the engine drives the front wheels only.
GMLANGeneral Motors Local Area NetworkA local-area network is a computer network covering a small geographic area, like a home or vehicle. This specific type of LAN connects several controllers inside the vehicle and was developed by General Motors.
GPSGlobal Positioning SystemSatellite-based navigation system made up of a network of 24 satellites placed into orbit by the U.S. Department of Defense.
GSMGlobal System for Mobile CommunicationsGlobally accepted standard for digital cellular communication.
GVWGross Vehicle WeightMaximum total weight of a road vehicle or trailer that is loaded, including the weight of the vehicle itself plus fuel, passengers, cargo, and trailer tongue weight.
HDHeavy DutyRobust design to accommodate large work loads.
HIDHigh Intensity DischargeA type of light that produces a bright light by using gas filled bulbs. (gas is usually mercury, metal halide, and high-pressure sodium) Uses very little battery power and is a very "cool" light.
HO2SHeated Oxygen SensorHeated oxygen sensors have an internal heater circuit that brings the sensor up to operating temperature more quickly than an unheated sensor. An oxygen sensor must be hot (about 600-650°F) before it will generate a voltage signal. The hot exhaust from the engine will provide enough heat to bring an O2 sensor up to operating temperature.
HVACHeating Ventilation Air ConditioningThis system is sometimes referred to as climate control. Ventilation air ducts installed throughout a vehicle that supply conditioned air to a room through rectangular or round outlet vents.
I 2 CInter-Integrated CircuitSerial data connection between Integrated Circuits (microchips) inside a control module invented by Phillips
IATIntake Air TemperatureTemperature of the air entering intake air flow system of the engine.
ICEInternal Combustion EngineAn engine in which the combustion of fuel and an oxidizer (typically air) occurs in a confined space called a combustion chamber.
IDIdentificationNumber or Code that identifies a component or control module. Can be written on the part or be transmitted on a bus or via radio.
ISPInternet Service ProviderA company that furnishes corporations and individual consumers with various services, mainly access to the Internet.
ISSInput Shaft SpeedRotational speed of the input shaft of a transmission.
LANLocal Area NetworkStandard network connection PC's.
LCDLiquid Crystal DisplayA thin, flat display device made up of any number of color or monochrome pixels arrayed in front of a light source or reflector.
LEDLight Emitting DiodeSmall light bulbs that fit easily into an electrical circuit they do not have a filament that will burn out, and they do not get especially hot. They are illuminated solely by the movement of electrons in a semiconductor material.
LINLocal Interconnect NetworkComputer networking bus system used within automotive network architectures. Similar to CAN, but cheaper and less powerful.
LPGLiquefied Petroleum GasA mixture of mainly propane and butane, produced commercially and stored under pressure to keep it in a liquid state.
MAFMass Air FlowThe amount of air drawn into the engine
MAPManifold Absolute PressurePressure in the engine intake system after the throttle valve referenced to a perfect vacuum.
MDIMultiple Diagnostics InterfaceA device used by GM dealers that enables a PC to communicate with the control modules in a vehicle.
MILMalfunction Indicator LampAn indicator of the internal status of a car engine.
MOSTMedia Oriented Systems TransportSerial communication bus to transmit audio and video information.
NNeutralA state of the transmission in which it is not engaged.
NiMHNickel Metal HydrideA type of rechargeable battery that uses a hydrogen absorbing alloy for the negative electrode.
NOxNitrogen OxidesRefers to any of the following oxygen compounds of nitrogen or a mixture of them. Nitric Oxide, Nitrogen dioxide, Nitrous Oxide, Dinitrogen trioxide, Dinitrogen tetroxide, Dinitrogen pentoxide.
O2OxygenA colorless, odorless, tasteless, gaseous chemical element with the chemical symbol O and atomic number 8.
O2SOxygen SensorAn electronic device that measures the proportion of oxygen (O2) in the gas or liquid being analyzed.
OBDOn-Board DiagnosticA generic term referring to a vehicle's self-diagnostic and reporting capability.
OEMOriginal Equipment ManufacturerA producer that provides a product to its customers, who proceed to modify or bundle it before distributing it to their customers.
OSSOutput Shaft SpeedRotational speed of the output shaft of a transmission.
PParkA state in which the transmission is set so one can leave the vehicle.
PCBPrinted Circuit BoardA thin plate on which chips and other electronic components are placed.
PCMPowertrain Control ModuleA control module that features the functions of both, the engine and the transmission control module.
PCMCIAPersonal Computer Memory Card Industry AssociationAn international standards body and trade association with over 100 member companies that was founded in 1989 to establish standards for Integrated Circuit cards and to promote interchangeability among mobile computers where ruggedness, low power, and small size were critical.
PINPersonal Identification NumberA secret numeric password shared between a user and a system that can be used to authenticate the user to the system.
PPEPersonal Protective EquipmentProtective clothing, helmets, goggles, or other garment designed to protect the wearer's body from injury.
PRNDLPark, Reverse, Neutral, Drive, LowPark, Reverse, Neutral, Drive, Low (automatic transmission positions).
PTCPositive Temperature CoefficientRefers to materials that experience an increase in electrical resistance when their temperature is raised.
PTOPower Take-OffA splined driveshaft, usually on a tractor or truck that can be used to provide power to an attachment or separate machine. This mechanism allows implements to draw energy from the tractor's engine.
PVCPolyvinyl ChlorideA thermoplastic copolymer.
PWMPulse Width ModulationSquare shaped type of signal that carries the information in the ratio between on and off times.
RReverseRearward: directed or moving toward the rear
RAMRandom Access MemoryA type of computer data storage. It today takes the form of integrated circuits that allow the stored data to be accessed in any order.
RCTRadiator Coolant TemperatureThis is the heat intensity of the radiator coolant measured in degrees. The radiator is a part of the cooling system that removes the engine heat. Coolant is a mixture of water and antifreeze (ethylene glycol) which lowers the freezing point of the water in the coolant system, this fluid also picks up heat from the engine and transfers it to the air.
RDSRadio Data SystemA standard from the European Broadcasting Union for sending small amounts of digital information using conventional FM radio broadcasts.
RFRadio FrequencyA frequency or rate of oscillation within the range of about 3 Hz and 300 GHz. This range corresponds to frequency of alternating current electrical signals used to produce and detect radio waves.
ROMRead-Only MemoryA class of storage media used in computers and other electronic devices. Data stored in ROM cannot be modified.
RPORegular Production OptionA three digit/letter code given to parts, assemblies, and systems originally installed on the vehicle. These RPO codes designate options and are assigned by General Motors.
RSARear Seat AudioAn auxiliary set of controls that operate the main audio system from the rear seat. Rear passengers can also operate a different media source than the front passengers.
RWDRear-Wheel DriveA common engine/transmission layout in which the engine is in the front of the vehicle, but the front mid-engine, rear mid-engine and rear engine layouts are also used.
SCVSpeed Controlled VolumeThe volume control is set for a desired sound level in the vehicle as the vehicle increases its speed, the sound level is adjusted.
SDMSensing and Diagnostic ModuleThe name given to air bag modules used in General Motors vehicles.
SIMSubscriber Identity ModulePart of a removable smart card Integrated Circuit Card. This is used for mobile cellular telephone devices such as mobile computers and mobile phones. SIM cards securely store the service-subscriber key used to identify a subscriber. The SIM card allows users to change phones by simply removing the SIM card from one mobile phone and inserting it into another mobile phone or broadband telephony device.
SIRSupplemental Inflatable RestraintTechnical term for the air bag. Air bag is a stretchable membrane, which inflates during an automobile accident to provide cushioning to the passenger's head and torso to prevent injury to the passengers.
SPISerial Peripheral InterfaceThis is an interface that enables the serial (one bit at a time) exchange of data between two devices. An SPI operates in full duplex mode. This means that data can be transferred in both directions at the same time. It is a standard bus technology like CAN or I2C.
SPSService Programming SystemSystem that enables repair facilities to update the software in control modules.
SUVSport Utility VehicleA passenger vehicle which combines the towing capacity of a pickup truck with the passenger-carrying space of a minivan.
SVSService Vehicle SoonIndicator lamp or symbol for a malfunction related to a vehicle component or system.
TATraffic AnnouncementMessage spoken on radio regarding the movement of vehicles or pedestrians through an area or along a route. The buttons on radios that enable this announcements are also often labeled TA.
TACThrottle Actuator ControlA motor which moves the engine throttle plate or valve, controlled by the engine control module. A throttle plate limits the amount of air entering a internal combustion gasoline engine.
TAPTransmission Adaptive PressureThe transmission control module learns each component's characteristics and adjusts fluid pressure accordingly.
TCCTorque Converter ClutchResides in a torque converter to connect an engine to an automatic transmission. The clutch is applied when conditions are correct to achieve a 1:1 ratio of engine crankshaft to transmission input shaft.
TCMTransmission Control ModuleA module that controls electronic automatic transmissions. It uses sensors from the vehicle as well as data provided by the Engine Control Module to calculate how and when to change gears in the vehicle for optimum performance, fuel economy and shift quality.
TDCTop Dead CenterThe piston is in its highest position relative to the combustion chamber.
TISTechline Information SystemThe PC-based global dealership diagnostic software that provides the technician the ability to reference the most recent service information via the service department's computer.
TPATerminal Position AssuranceAn additional locking mechanism inside an electric connector that holds the pins in place.
TVTelevisionA telecommunication system for broadcasting and receiving moving pictures and sound over a distance.
USBUniversal Serial BusA type of communication bus connection between a computer and a peripheral device.
VCIVehicle Communications InterfaceA diagnostic tool that communicates to modules of multiple communication protocols in a vehicle by converting vehicle serial data into PC serial data communication.
VINVehicle Identification NumberUsed by manufacturers to uniquely identify motor vehicles using 17 characters.
VSCMVehicle Stability Control ModuleThis module uses information from several sensors to detect a loss of vehicle traction, then works with the antilock brake system to apply individual brakes to help keep the vehicle on its intended path.
VSSVehicle Speed SensorSends data regarding how fast the car is traveling at the moment of driving. It is designed to be able to record the rate at which the vehicle's crankshaft is spinning.
WOTWide Open ThrottleWhen the throttle blade or valve is at its maximum open position, allowing maximum air to enter an internal combustion gasoline engine.
WLANWireless Local Area NetworkStandard to transmit digital data via radio frequency.
XMXM (Satellite Radio)XM Satellite Radio Holdings (XM) is one of two satellite radio services in the United States and Canada. XM provides pay-for-service radio, analogous to cable television. Its service includes 73 different music channels, 39 news, sports, talk, and entertainment channels, 21 regional traffic and weather channels and 23 play-by-play sports channels (2008).
XMLExtensible Markup LanguageA markup language that defines a set of rules for encoding documents in a format that is both human-readable and machine-readable.

Acronyms

UnitMeaningDefinition
M 2Square MeterArea
AAmpereElectrical
AhAmpere HourElectrical
CCoulombElectrical
DBmDecibel MeterElectrical
DBmVDecibel MillivoltElectrical
MV/DIVMillivolts per DivisionElectrical
MV/sMillivolts per SecondElectrical
OhmsOhmElectrical
VVoltElectrical
V/DIVVolts per DivisionElectrical
V/msVolts per MillisecondElectrical
WWattElectrical
Mm 3 /strokeCubic Millimeters per StrokeFlow
Gal/hGallons per HourFlow
G/sGrams per secondFlow
G/strokeGrams per StrokeFlow
Kg/100kmKilograms per 100 KilometerFlow
Kg/hKilograms per HourFlow
Km/LKilometer/literFlow
L/100kmLiters per 100 KilometersFlow
L/hLiters per HourFlow
L/minLiters per MinuteFlow
MPGMiles per GallonFlow
Mg/sMilligrams per SecondFlow
Mg/strokeMilligrams per strokeFlow
FtFeetLength
InInchLength
MMeterLength
MiMileLength
BarBarMechanical
Bar/minBars per MinuteMechanical
In. H2OInches of WaterMechanical
In. H2O/sInches of Water per secondMechanical
KPa/sKilopascals per SecondMechanical
NNewtonMechanical
Newton MeterMechanical
PaPascalMechanical
Pa/sPascals per SecondMechanical
Lb ftPound FootMechanical
PSIPound-Force per Square InchMechanical
CountsCountsMisc.
CyclesCyclesMisc.
DBDecibelMisc.
°DegreeMisc.
°CDegree CentigradeMisc.
°CADegree Crankshaft AngleMisc.
°FDegree FahrenheitMisc.
°/sDegree per SecondMisc.
HzHertzMisc.
Kbit/sKilobit per secondMisc.
LxLuxMisc.
PpmParts per MillionMisc.
%PercentMisc.
%/minPercents per MinuteMisc.
%/secPercents per SecondMisc.
PulsesPulsesMisc.
1RatioMisc.
RPMRevolutions per MinuteMisc.
StepsStepsMisc.
W/m 2Watts per Square MeterMisc.
GG (Acceleration)Movement
Km/hKilometers per HourMovement
M/sMeters per SecondMovement
M/s 3Meters per Second CubedMovement
M/s 2Meters per Second SquaredMovement
MPHMiles per HourMovement
Mm/sMillimeters per SecondMovement
DDayTime
HHourTime
Hh:mm:ssHour:Minute:SecondTime
Ms/DIVMilliseconds per DivisionTime
MinMinuteTime
SSecondTime
S/DIVSeconds per DivisionTime
Yy-mm-ddYear-Month-Day (2 digits)Time
Yyyy-mm-ddYear-Month-Day (4 digits, preferred)Time
M 3Cubic MeterVolume
GalGallonVolume
LLiterVolume
MLMillilitersVolume
US galUS GallonVolume
US ptUS PintVolume
US qtUS QuartVolume
KgKilogramWeight

Units

Customer Concern Verification Sheets

The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.

The GM-wide Customer Concern Verification Sheets are available in GM GlobalConnect. The Customer Concern Verification Sheets may be printed and reproduced locally.

Dealers

All U.S. GM Dealers participating in the Center of Learning / GM Service Technical College (STC) Programs can enroll through the Center of Learning website at https://www.centerlearning.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual and their job role. Dealers who have questions about Center of Learning Training should contact the Center of Learning help desk at 1-888-748-2687. The help desk is available Monday through Friday, 8:00 am - 9:00 pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.

Fleets

GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through the Center of Learning/GM Service Technical College (STC).

Assistance for GM fleet registered customers using GM STC training is provided by the Center of Learning help desk at 1-888-748-2687. The help desk is available Monday through Friday, 8:00 am-9:00 pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.

Most GM STC course materials have associated charges.

To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.

Non-GM Dealer Technicians

Technician training for non-GM dealers is available through ACDelco. This training is for ACDelco PSC and Fleet program members employed in the automotive or truck service industry.

ACDelco courses are available at approved GM STC Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 (prompt 1) or contact us via the web at www.acdelcotechconnect.com and select the Training tab. Seminars are also offered through the ACDelco Warehouse Distribution channel. Contact your Local ACDelco representative or distributor directly for more information.

Scheme 2

Scheme 2: Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

The VIN plate is the legal identifier of the vehicle. The VIN plate (1) is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle

PositionDefinitionCharacterDescription
1Country of Origin1U.S.A.
2ManufacturerGGeneral Motors
3MakeCChevrolet Truck
TGMC Truck
4GVWR/Brake System/Body StyleL6, 001-7, 000 lbs/Hydraulic/Cargo or Passenger Van
N6, 001-7, 000 lbs/Hydraulic/Commercial Van or RV Cutaway
S7, 001-8, 000 lbs/Hydraulic/Cargo or Passenger Van
W8, 001-9, 000 lbs/Hydraulic/Cargo or Passenger Van
Y8, 001-9, 000 lbs/Hydraulic/Commercial Van or RV Cutaway
Z9, 001-10, 000 lbs/Hydraulic/Cargo or Passenger Van
09, 001-10, 000 lbs/Hydraulic/Commercial Van or RV Cutaway
310, 001-14, 000 lbs/Hydraulic/Commercial Van or RV Cutaway
614, 001-16, 000 lbs/Hydraulic/Commercial Van or RV Cutaway
5ChassisGExpress 4x2
HExpress 4x4
7Savana 4x2
8Savana 4x4
6SeriesA1500 Cargo - 135" Wheelbase
B1500 Passenger LS - 135" Wheelbase
C1500 Passenger LT - 135" Wheelbase
D1500 Conversion 3LT - 135" Wheelbase
E1500 Conversion 4LT - 135" Wheelbase
F2500 Cargo - 135" Wheelbase
G2500 Cargo Ext - 155" Wheelbase
H2500 Paratransit - 135" Wheelbase
J2500 Paratransit Ext - 155" Wheelbase
K2500 Conversion 3LT - 135" Wheelbase
L2500 Conversion Ext 3LT - 155" Wheelbase
M2500 Conversion 4LT - 135" Wheelbase
N2500 Conversion Ext 4LT - 155" Wheelbase
P2500 Passenger LS - 135" Wheelbase
R2500 Passenger LT - 135" Wheelbase
S2500 Mobility - 135" Wheelbase
T3500 Cargo - 135" Wheelbase
U3500 Cargo Ext - 155" Wheelbase
V3500 Paratransit - 135" Wheelbase
W3500 Paratransit Ext - 155" Wheelbase
X3500 Passenger LS - 135" Wheelbase
Y3500 Passenger LT - 135" Wheelbase
Z3500 Passenger LS Ext - 155" Wheelbase
13500 Passenger LT Ext - 155" Wheelbase
23500 Cutaway - 139" Wheelbase
33500 Cutaway - 159" Wheelbase
43500 Cutaway - 177" Wheelbase
54500 Cutaway - 159" Wheelbase
9Export - Non US, Non Canada
7Restraint SystemBActive Manual Belts, Airbag - Driver only - Front
CActive Manual Belts, Airbag - Driver and Passenger - Front (1st row)
DActive Manual Belts, Airbags - Driver and Passenger - Front (1st row), Front Seat Side (1st row)
EActive Manual Belts, Airbags - Driver and Passenger Front (1st row), Front Seat Side (1st row), Roof Side (All seating rows)
FActive Manual Belts, Airbags - Driver and Passenger - Front (1st row) and Roof Side (All seating rows for vehicles with 3 or fewer seating rows; 1st, 2nd and 3rd row for vehicles with 4 or more seating rows)
HActive Manual Belts, Airbag - Driver only - Front, Roof Side (All seating rows for vehicles with 3 or fewer seating rows; 1st, 2nd and 3rd row for vehicles with 4 or more seating rows)
8Engine TypeARPO L20, Flexible Fuel, Gas/ALC, 8 Cylinder, 4.8L, SFI, Iron, GM
BRPO LC8, Flexible Fuel, (CNG/LPG), 8 Cylinder, V8, 6.0L, SFI, GE N1, GMNA
GRPO L96, Flexible Fuel, Gas/ALC, 8 Cylinder, 6.0L SFI, Iron, GM
LRPO LGH, Diesel, 8 Cylinder, 6.6L, DI, V8, Turbo, Duramax
8RPO LML, Diesel, 8 Cylinder, 6.6L, DI, V8, Dual Turbo, Duramax
4RPO LMF, Flexible Fuel, Gas/ALC, 8 Cylinder, 5.3L, SFI, V8, OHV, Iron, GM
XRPO LU3, Gas, 6 Cylinder, 4.3L, MFI, V6, 90 Degree
9Check DigitCheck Digit
10Model YearE2014
11Plant Location1Wentzville, MO
12-17Plant Sequence NumberPlant Sequence Number

Vehicle Identification Number (VIN) System

All engines and transmissions are stamped or laser etched with a partial VIN, which was derived from the complete VIN. A VIN derivative contains the following 9 positions

PositionDefinitionCharacterDescription
1GM Division IdentifierGGeneral Motors
2Model YearE2014
3Assembly Plant1Wentzville MO
4-9Plant Sequence Number100, 001Plant Sequence Number
4-9Plant Sequence Number900, 001Pre-Assigned

VIN Derivative

4.3L RPO LU3 Engine ID and VIN Derivative Location

4.8L RPO L20, 5.3L RPO LMF, and 6.0L RPO L96 Engine ID and VIN Derivative Location

6.6L RPO LGH and LML Engine ID and VIN Derivative Location

4L60-E Transmission ID and VIN Derivative Location

6L90 Transmission ID and VIN Derivative Location

Scheme 3

Scheme 3: Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
CalloutDescription
Vehicle Certification Label The vehicle certification label is located on the driver door and displays the following assessments: Gross Vehicle Weight Rating (GVWR) Gross Axle Weight Rating (GAWR), front and rear The gross vehicle weight (GVW) is the weight of the vehicle and everything it carries. The GVW must not exceed the GVWR. Include the following items when figuring the GVW: The base vehicle weight (factory weight) The weight of all vehicles accessories The weight of the driver and the passengers The weight of the cargo
1Name of Manufacturer
2Gross Vehicle Weight Rating
3Gross Axle Weight Rating (FRONT, REAR)
4Canadian Safety Mark (w/RPO Z49)
5Certification Statement
6Vehicle Class Type (Pass Car, etc.)
7Vehicle Identification Number
8Date of Manufacture (Mo/Yr)
Tire Placard The tire placard label is located on the driver door and displays the following assessments
9Specified Occupant Seating Positions
10Maximum Vehicle Capacity Weight
11Tire Pressure, Front, Rear, and Spare (Cold)
12Original Equipment Tires Size
Service Parts ID Label The vehicle service parts identification label is located in the rear compartment under the spare tire cover. The label is use to help identify the vehicle original parts and options.
13Vehicle Identification Number
14Engineering Model Number (Vehicle Division, Line and Body Style)
15Interior Trim Level and Decor
16Exterior (Paint Color) WA Number
17Paint Technology
18Special Order Paint Colors and Numbers
19Vehicle Option Content
Anti-Theft Label
20The Federal law requires that General Motors label certain body parts on this vehicle with the VIN. The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen vehicles. Labels are permanently affixed to an interior surface of the part. The label on the replacement part contains the letter R, the manufacture's logo, and the DOT symbol. The anti-theft label must be covered before any painting, and rust-proofing procedures, and uncovered after the procedures. Failure to follow the precautionary steps may result in liability for violation of the Federal Vehicle Theft Prevention Standard and possible suspicion to the owner that the part was stolen.

Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label

RPO Code List

The production/process codes provide the description of the regular production options (RPOs). The RPO list is printed on the Service Parts Identification Label.

RPODescription
01UPRIMARY COLOR EXTERIOR, SPECIAL (96)
15UPRIMARY COLOR EXTERIOR, CASHMERE METALLIC (04)
16UPRIMARY COLOR EXTERIOR, GRAYSTONE METALLIC (213M)
25UPRIMARY COLOR EXTERIOR, DARK MING BLUE (02)
40PWHEEL COLOR - WHITE (91)
41UPRIMARY COLOR EXTERIOR, BLACK (97)
47UPRIMARY COLOR EXTERIOR, MEDIUM GREEN PEARL METALLIC (02)
50UPRIMARY COLOR EXTERIOR, OLYMPIC WHITE (93)
52GTRIM COMBINATION CLOTH, MEDIUM NEUTRAL II (G) (00)
52IINTERIOR TRIM LIGHT NEUTRAL (I) (96)
52WTRIM COMBINATION VINYL, MEDIUM NEUTRAL II (W) (00)
74UPRIMARY COLOR EXTERIOR, VICTORY RED (96)
86UPRIMARY COLOR-EXTERIOR, WHEATLAND YELLOW (02) 253A
93GTRIM COMBINATION CLOTH, MEDIUM DARK PEWTER II (G) (03) (GMT610 - G VAN)
93IINTERIOR TRIM MEDIUM DARK PEWTER II (03) (GMT610 - G VAN)
93WTRIM COMBINATION VINYL, MEDIUM DARK PEWTER II (W) (03) (GMT610 - G VAN)
9N2GVW RATING-10, 050 LBS
A07WINDOW - BODY
A08WINDOW - BODY, RIGHT
A12WINDOW REAR - DOOR, STA
A13WINDOW SIDE DOOR - REAR, STA
A17WINDOW SIDE BODY - SWING OUT, LEFT
A18WINDOW REAR - DOOR, SWING OUT
A19WINDOW SIDE DOOR - REAR, SWING OUT
A31WINDOW - POWER OPERATED, ALL DOORS
AG1ADJUSTER FRONT SEAT - POWER, MULTI-DIRECTIONAL, DRIVER
AG2ADJUSTER PASSENGER SEAT - POWER, MULTI-DIRECTIONAL
AJ1WINDOW TINTED - DEEP, ALL EXCEPT WINDSHIELD AND DOORS
AJ3RESTRAINT SYSTEM - SEAT, INFLATABLE, DRIVER
AK5RESTRAINT SYSTEM - SEAT, INFLATABLE, DRIVER AND PASSENGER
AL0SENSOR INDICATOR - INFLATABLE RESTRAINT, FRONT PASSENGER/CHILD PRESENCE DETECTOR
ANCSALES PACKAGE SHUTTLE BUS
AR7SEAT - FRONT BUCKET, STANDARD
ASFRESTRAINT - ROOF SIDE, LEFT AND RIGHT, INFLATABLE
AS5SEAT - FRONT BUCKET, DELUXE
AT8RESTRAINT PROVISION CHILD, REAR SEAT, REAR FACING
ATGLOCK CONTROL, ENTRY - REMOTE ENTRY, STANDARD RANGE
AU3LOCK CONTROL - SIDE DOOR, ELECTRIC
AXKVEHICLE TYPE - TRUCK
AXPVIN IDENTIFICATION - POSITION, MULTI-PURPOSE VEHICLE
AXWVEHICLE TYPE - BUS (NOT SCHOOL BUS)
B30COVERING FLOOR - CARPET
B31COVERING FLOOR - VINYL, FRONT, FULL WIDTH
B32COVERING FRONT - FLOOR MATS, AUXILIARY
B33COVERING REAR - FLOOR MATS, AUXILIARY
B38COVERING FLOOR - VINYL, FRONT AND REAR, FULL WIDTH
B3DEQUIPMENT - SCHOOL BUS
B46TRIM EQUIPMENT - SPECIAL ORDER
BA0ORNAMENTATION - EXTERIOR, DOOR, NAMEPLATE
BA3COMPARTMENT - STOWAGE, I/P LOWER EXTENSION DELUXE
BAGPARTS PACKAGE - EXPORT
BG5COVERING FLOOR - DELETE
BNCPARTS PACKAGE - BODY MOUNT CUSHIONS
BTVREMOTE START - ENGINE
BUEKIT EXHAUST DIESEL
C36HEATER - AUXILIARY
C4KGVW RATING-9, 925 LBS
C4MGVW RATING 4 500 KG (9, 900 LB)
C42HVAC SYSTEM - HEATER, OUTSIDE AIR, DELUXE
C49DEFOGGER - REAR WINDOW, ELECTRIC
C6AGVW RATING 7, 300 LBS
C6PGVW RATING - 8, 600 LBS/3 900 KG
C6YGVW RATING - 9, 600 LBS
C60HVAC SYSTEM - AIR CONDITIONER FRONT, MANUAL CONTROLS
C69HVAC SYSTEM REAR - AIR CONDITIONER
C7AGVW RATING 10, 000 LBS
C7IGVW RATING 14, 200 LBS
C7NGVW RATING 12, 300 LBS
C7QGVW RATING 4 000 KG (8, 800 LB)
C8VGVW RATING 13, 980 LBS
C99SWITCH INFLATABLE RESTRAINT, INSTRUMENT PANEL MODULE MANUAL SUPPRESSION
CEICERTIFICATION CERTIFICATION, EMISSION, GEOGRAPHICALLY RESTRICTED REGION FOR VEHICLES OVER 14, 000 LBS GVW
CEJCERTIFICATION EMISSION, FEDERAL FOR VEHICLES OVER 14, 000 LBS GVW
CU7COUNTRY - KUWAIT
CU8COUNTRY - SAUDI ARABIA
CV3COUNTRY - MEXICO
CV4COUNTRY - ISREAL
CW2COUNTRY - GULF AREAS
CW3COUNTRY - ASIA/PACIFIC
CW5COUNTRY - VENEZUELA
CW6COUNTRY - GUAM
CW9COUNTRY - MISC
D28MIRROR OUTSIDE - DELETE
D31MIRROR INSIDE REARVIEW TILT (DUPLICATE WITH D36)
DAASUNSHADE VINYL
DE2MIRROR OUTSIDE - LEFT AND RIGHT, MANUAL CONTROL, FOLDING, COLOR
DE5MIRROR OUTSIDE - LEFT AND RIGHT, REMOTE CONTROL, ELECTRIC, HEATED, FOLDING, COLOR
DE7MIRROR OUTSIDE - LEFT AND RIGHT, REMOTE CONTROL, ELECTRIC, HEATED, LIGHT SENSITIVE, MANUAL FOLDING, TURN SIGNAL INDICATOR, COLOR
DHCMIRROR OUTSIDE - LEFT AND RIGHT, MANUAL CONTROL, AUX WFOV, COLOR
DH6MIRROR INSIDE FRONT VANITY LEFT AND RIGHT, SUNSHADE, ILLUMINATED
DNSEQUIPMENT - SUPPLIER INSTALLED
DT4ASHTRAY - CIGARETTE LIGHTER
E24DOOR SIDE - REAR, HINGED
E26DOOR SIDE REAR LEFT - HINGED
E3THANDLE - INSIDE, DOOR RELEASE
E48COVER - RADIATOR GRILLE OPG - COLD CLIMATE
EF7COUNTRY-UNITED STATES OF AMERICA (USA)
ENCHVAC PROVISIONS - AUXILIARY HEATER PLUMBING AND WIRING
EVATEST - DVT, EVAP EMISSION REQUIREMENT
EXPEXPORT
FASACCESSORY-NAVIGATION SYSTEM - PORTABLE - LEVEL 2
FAWACCESSORY-NAVIGATION SYSTEM - PORTABLE - LEVEL 3
FE9CERTIFICATION - EMISSION FEDERAL
FHOVEHICLE FUEL - GASOLINE E10
FHSVEHICLE FUEL - GASOLINE E85
FHXVEHICLE FUEL - DIESEL B20
FHZVEHICLE FUEL - DEDICATED CNG
G7KEQUIPMENT - ANTENNA, CABLE AND GROUNDPLATE
G80AXLE POSITRACTION - LIMITED SLIP
GGZPRIMARY COLOR EXTERIOR, SHEER SILVER METALLIC
GH0AXLE REAR 3.54 RATIO
GT4AXLE REAR 3.73 RATIO
GT5AXLE REAR 4.10 RATIO
GU6AXLE REAR 3.42 RATIO
JFFGVW RATING-10, 100 LBS
JH5BRAKE HYDRAULIC POWER, 4 WHEEL DISC, 7, 200 LBS
JH6BRAKE HYDRAULIC POWER, 4 WHEEL DISC, 9, 900 LBS
JH9BRAKE HYDRAULIC POWER, 4 WHEEL DISC, 14, 050 LBS
JL4CONTROL - ACTIVE BRAKE
K05HEATER ENGINE - BLOCK
K08HEATER - AUXILIARY, FUEL FIRED
K34CRUISE CONTROL - AUTOMATIC, ELECTRONIC
K50FUEL - FITTING, LINE TAKE-OFF
K68GENERATOR - 105 AMP
KC4COOLING SYSTEM - ENGINE OIL
KD1COOLING SYSTEM - TRANSMISSION, OIL
KD9GENERATOR 145 AMP, DUAL
KG3GENERATOR 145 AMP
KG7GENERATOR 125 AMP
KO7VEHICLE FUEL - LIQUEFIED PETROLEUM GAS, LIQUID - (PROPANE AND PROPANE / BUTANE BLENDS)
KUPTHROTTLE CONTROL - ELECTRONIC
L20ENGINE FLEXIBLE FUEL, GAS/ETHANOL, 8 CYLINDER, 4.8L, SFI IRON, GM
L96ENGINE FLEXIBLE FUEL, GAS/ETHANOL, 8 CYLINDER, 6.0L, SFI IRON, GM
LC8ENGINE - LPG / CNG, 8 CYL, V8, 6.0L, SFI, GEN 1, GMNA
LGHENGINE DIESEL, 8 CYLINDER, 6.6L, DI, V8, TURBO, DURAMAX
LMFENGINE FLEXIBLE FUEL, (GAS/ALC) 8 CYLINDER, 5.3L, SFI, V8, OHV, IRON, GM
LU3ENGINE GAS, 6 CYLINDER, 4.3L, MFI, V6, 90 DEGREE
M30TRANSMISSION AUTOMATIC 4 SPEED, HMD, 4L60-E, ELECTRONIC
MTFPROVISIONS - FIRE EXTINGUISHER MOUNTING
MYDTRANSMISSION - AUTOMATIC 6 SPEED, HMD, 6L90
N12EXHAUST SYSTEM - REAR EXIT
N33STEERING COLUMN - TILT TYPE
N88WHEEL 17 X 7.5, ALUMINUM, PREMIUM
NB8EMISSION OVERRIDE - CALIFORNIA SYSTEM
NCFLOCK - CHILD SECURITY FEATURE - DELETE
NC7EMISSION OVERRIDE - FEDERAL SYSTEM
NC8EMISSION SYSTEM CALIFORNIA, ULEV
NE1CERTIFICATION - EMISSION, GEOGRAPHICALLY RESTRICTED REGISTRATION FOR VEHICLES UP TO 14, 000 LBS GVW
NE7FUEL TANK - 227 L, 57 GAL
NPLPLATE NAME - DELETE
NP5STEERING WHEEL - LEATHER WRAPPED
NT7EMISSION SYSTEM - FEDERAL, TIER 2
NUAEMISSION SYSTEM - CALIFORNIA, 150K, LEV 2
NU4EMISSION SYSTEM - CALIFORNIA LEVEL 2 PLUS
NU5EMISSION SYSTEM CALIFORNIA, BIN 4
NX7WHEEL 17 X 7.5, STEEL
NZ4WHEEL SPARE - FULL SIZE, 17" STEEL
P03COVER, WHEEL - VAR 3
P46WHEEL 17 X 7.5, ALUMINUM, UPLEVEL
PNCPANEL - TRIM, FRONT DOORS AND SIDE REAR DOOR(S) AND REAR DOORS
PPCPANEL - TRIM, REAR DOORS
PRPSALES PACKAGE - COMMERCIAL TRADESMAN
QB5WHEEL 16 X 6.5, STEEL
QT4WHEEL 16 X 6.5, STEEL H.D.
R04WHEEL CONFIGURATION - REAR, SINGLE
R05WHEEL CONFIGURATION - REAR, DUAL
R25APPEARANCE PACKAGE - EXTERIOR, CHROME GRILLE AND PAINTED BUMPER
R26APPEARANCE PACKAGE - EXTERIOR, CHROME GRILLE AND FRONT BUMPER
T62LAMP SYSTEM - DAYTIME RUNNING - DELETE
T74HEADLAMPS CONTROL AUTOMATIC, DELAY
TGALANGUAGE CONTROL - ENGLISH, FRENCH, SPANISH
TGGLANGUAGE CONTROL - ENGLISH, ARABIC, FRENCH
TR9LAMP GROUP
U05HORN - DUAL
U1CRADIO - AM/FM STEREO, SEEK/SCAN, CD, CLOCK, ETR
U19SPEEDOMETER - INSTRUMENT, KILOMETERS AND MILES, KILOMETER ODOMETER
U2JDIGITAL AUDIO SYSTEM S-BAND, NOT INSTALLED
U2KDIGITAL AUDIO SYSTEM - S-BAND
U73ANTENNA - FIXED, RADIO
U74ANTENNA - RADIO - DELETE
U80DISPLAY - COMPASS
UA1BATTERY - HIGH CAPACITY, WET
UA7THEFT DETERRENT SYSTEM - EXPORT SPECIFIC, VAR 2
UC2SPEEDOMETER - INSTRUMENT, KILOMETER AND MILES, KILOMETER ODOMETER, POSITIVE BIAS
UD4ALARM - VEHICLE SPEED, 120 KM/H
UD7PARK ASSIST-REAR
UE0COMMUNICATION SYSTEM - VEHICLE, G.P.S. - NONE
UE1COMMUNICATION SYSTEM - VEHICLE, G.P.S. 1
UFADISPLAY - OUTSIDE TEMPERATURE
UFMPARTS PKG - COMPLETE VEHICLE KIT, 3 TANK
UFPPARTS PKG - COMPLETE VEHICLE KIT, 4TANK
UF2LAMP - CARGO
UF3SWITCH - HIGH IDLE
UJMTIRE PRESSURE INDICATOR MANUAL LEARN
UJ1INDICATOR - SYSTEM, BRAKE WARNING
UL2FREQUENCIES-EUROPEAN
UL5RADIO - DELETE
UL8FREQUENCIES - SAUDI ARABIAN
UM7RADIO AM/FM STEREO, SEEK/SCAN, CLOCK, ETR
UPFWIRELESS INTERFACE - SHORT RANGE, VOICE REC
US8RADIO - AM/FM STEREO, SEEK/SCAN, CD, AUTO TONE, CLOCK, ETR, MP3, RDS
USRRECEPTACLE - USB
UVCCAMERA-REAR VIEW
UXZRADIO - PROVISIONS FOR
UY7WIRING HARNESS - TRUCK TRAILER, HD
UYSRADIO-AM/FM STEREO, NAV, DVD-ROM, CAF, HDD, USB, RSA, RSE (GMNA VERSION)
V10PROVISION OPTIONS - COLD WEATHER
V14COOLER - OIL, TRANSMISSION, AUXILIARY
V22GRILLE - RADIATOR, CHROME
V37BUMPER - FRONT AND REAR, CHROME
V46BUMPER FRONT - CHROME
V4DCALIBRATION - SEPARATED STOP/TURN SIGNAL CIRCUITS
V8DVEHICLE STATEMENT - US
V8IVEHICLE STATEMENT-ISRAEL
VBXLANGUAGE LABEL - ARABIC
VC5LABEL - SHIPPING, EXCEPT US, US POSSESSIONS, OR JAPAN
VC7LABEL - PRICE/FUEL ECONOMY, GUAM
VG8VEHICLE - LABEL, NOTICE TO BUYER
VH6BUMPER FRONT - BLACK
VJGBUMPER REAR - BLACK
VK3LICENSE PLATE FRONT - FRONT MOUNTING PACKAGE
VK5SEAT - TEMPORARY, FOR SHIPPING
VPHVEHICLE PREPARATION - OVERSEAS DELIVERY
VP6NOISE CONTROL
VR4TRAILER HITCH - WEIGHT DISTRIBUTING PLATFORM
VR6HOOK - TIE-DOWN SHIPPING
VT7OWNERS MANUAL - ENGLISH LANGUAGE
WENPLANT CODE - WENTZVILLE, MO, USA
W1YCONTROL - STEERING WHEEL, RADIO, REDUNDANT CONTROLS
XECTIRE FRONT LT215/85R16/E BW R/ST ST TL HWY
XHFTIRE FRONT - LT225/75R16/E BL R/PE ST ALS
XHHTIRE FRONT - LT245/75R16/E BW R/PE ST TL ALS 120Q
XL7FREQUENCIES RATING - 315 MHZ, LONG DISTANCE
XLPTIRE FRONT - LT245/75R16/E BW R/PE ST TL ALS 120/116S
XPRTIRE FRONT P245/70R17-108S BW TL ST ALS
X88MARKET BRAND - CHEVROLET
Y3HMERCHANDISED PACKAGE - HANDICAPPED, MOBILITY, PARATRANSIT
YA2DOOR SIDE - REAR, SLIDING
YB9PAINT PROCESS - INTERIOR - DELETE
YC6PACKAGE, CONVENIENCE - DECOR LEVEL 6
YECTIRE REAR LT215/85R16/E BW R/ST ST TL HWY
YF1SALES PACKAGE - CUTAWAY UPFITTER
YF2SALES PACKAGE - AMBULANCE UPLIFTER
YF5CERTIFICATION - EMISSION, CALIFORNIA
YF7SALES PACKAGE - RECREATIONAL VEHICLE, UPFITTER
YHFTIRE REAR - LT225/75R16/E BL R/PE ST ALS
YHHTIRE REAR - LT245/75R16/E BW R/PE ST TL ALS 120Q
YLPTIRE REAR - LT245/75R16/E BW R/PE ST TL ALS 120/116S
YPRTIRE REAR P245/70R17-108S BW TL ST ALS
Z49COUNTRY - CANADA
Z82TRAILER PROVISIONS - SPECIAL EQUIPMENT, H.D.
Z88MARKET BRAND - GMC
ZECTIRE SPARE LT215/85R16/E BW R/ST ST TL HWY
ZHFTIRE SPARE - LT225/75R16/E BL R/PE ST ALS
ZHHTIRE SPARE - LT245/75R16/E BW R/PE ST TL ALS 120Q
ZLPTIRE SPARE - LT245/75R16/E BW R/PE ST TL ALS 120/116S
ZPRTIRE SPARE P245/70R17-108S BW TL ST ALS
ZP0SEATING ARRANGEMENT - TEMPORARY DRIVER
ZP3SEATING ARRANGEMENT 15 PASSENGER
ZP8SEATING ARRANGEMENT 8 PASSENGER
ZQ2SALES PACKAGE - DRIVER CONVENIENCE
ZQ3SALES PACKAGE - DRIVER CONVENIENCE II
ZR7APPEARANCE PACKAGE - GRILLE AND BUMPER CHROME
ZW2WINDOW PACKAGE - REAR DOORS
ZW3WINDOW PACKAGE - REAR DOORS, SIDE REAR DOOR
ZW4WINDOW PACKAGE - RIGHT SIDE, REAR DOORS
ZW6WINDOW PACKAGE - COMPLETE BODY
ZW9BODY EQUIPMENT - BASE BODY OR CHASSIS
ZX1SEATING ARRANGEMENT - DRIVER ONLY, HIGH BACK
ZX2SEATING ARRANGEMENT - DRIVER AND PASSENGER, HIGH BACK
ZX5SEATING ARRANGEMENT - 12 PASSENGER
ZX9TIRE SPARE - WITH WHEEL - DELETE
ZY1COLOR COMBINATION SOLID

RPO Code List

Metric Fasteners

This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.

A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.

GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.

Scheme 4

Scheme 4: Fastener Strength Identification
CalloutComponent Name
1English Bolt, Grade 2 (Strength Class)
2English Bolt, Grade 5 (Strength Class)
3English Bolt, Grade 7 (Strength Class)
4English Bolt, Grade 8 (Strength Class)
5Metric Nut, Strength Class 9
6Metric Bolts, Strength Class Increases as Numbers Increase

The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.

The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following

  1. Lower strength
  2. No numbered head marking system
  3. Wrong thread pitch

The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications

  1. M6.0 X 1
  2. M8 X 1.25
  3. M10 X 1.5
  4. M12 X 1.75
  5. M14 X 2.00
  6. M16 X 2.00

Prevailing Torque Fasteners

Prevailing torque fasteners create a thread interface between the fastener and the fastener counterpart in order to prevent the fastener from loosening.

All Metal Prevailing Torque Fasteners

These fasteners accomplish the thread interface by a designed distortion or deformation in the fastener.

Nylon Interface Prevailing Torque Fasteners

These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads.

Adhesive Coated Fasteners

These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.

Scheme 5

Scheme 5: Prevailing Torque Fasteners
CalloutComponent Name
1Prevailing Torque Nut, Center Lock Type
2Prevailing Torque Nut, Top Lock Type
3Prevailing Torque Nut, Nylon Patch Type
4Prevailing Torque Nut, Nylon Washer Insert Type
5Prevailing Torque Nut, Nylon Insert Type
6Prevailing Torque Bolt, Dry Adhesive Coating Type
7Prevailing Torque Bolt, Thread Profile Deformed Type
8Prevailing Torque Bolt, Nylon Strip Type
9Prevailing Torque Bolt, Out-of-Round Thread Area Type

A prevailing torque fastener may be reused ONLY if

  1. The fastener and the fastener counterpart are clean and not damaged
  2. There is no rust on the fastener
  3. The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
6 mm0.4 N.m4 lb in
8 mm0.8 N.m7 lb in
10 mm1.4 N.m12 lb in
12 mm2.1 N.m19 lb in
14 mm3 N.m27 lb in
16 mm4.2 N.m37 lb in
20 mm7 N.m62 lb in
24 mm10.5 N.m93 lb in
Nylon Interface Prevailing Torque Fasteners
6 mm0.3 N.m3 lb in
8 mm0.6 N.m5 lb in
10 mm1.1 N.m10 lb in
12 mm1.5 N.m13 lb in
14 mm2.3 N.m20 lb in
16 mm3.4 N.m30 lb in
20 mm5.5 N.m49 lb in
24 mm8.5 N.m75 lb in

Metric Prevailing Torque Fastener Minimum Torque Development

ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
1/4 in0.5 N.m4.5 lb in
5/16 in0.8 N.m7.5 lb in
3/8 in1.3 N.m11.5 lb in
7/16 in1.8 N.m16 lb in
1/2 in2.3 N.m20 lb in
9/16 in3.2 N.m28 lb in
5/8 in4 N.m36 lb in
3/4 in7 N.m54 lb in
Nylon Interface Prevailing Torque Fasteners
1/4 in0.3 N.m3 lb in
5/16 in0.6 N.m5 lb in
3/8 in1 N.m9 lb in
7/16 in1.3 N.m12 lb in
1/2 in1.8 N.m16 lb in
9/16 in2.5 N.m22 lb in
5/8 in3.4 N.m30 lb in
3/4 in5 N.m45 lb in

English Prevailing Torque Fastener Minimum Torque Development

Thread Inserts

General Purpose Thread Repair Kits.

These kits are available commercially.

Repair Procedure

  1. Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
  2. Drill out the damaged threads. Clean out any chips.
  3. Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
  4. Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
  5. Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
  6. If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.

Registered and Non-Registered Trademarks

Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.

A
AC®
ACCUTURN®
ACDelco®
Active Fuel Management™
Acuzinc®
Airbank®
Allison®
AMMCO®
AUTOFUSE®
AUTOTRAC®
B
Bendix®
Bluetooth®
BON-AMI®
Bosch®
Bose®
C
Caterpillar®
CAT®
C-Quam®
D
Delco®
Delco Bose®
Delco Electronics®
Delco Freedom®
Delco LOC II®
Delco Moraine®
Delco Remy®
Delco Sound®
Delco Supreme®
Delco Tech®
DELCORE®
Delphi®
DEX-COOL®
DEXOIL®
DEXRON®
DEXSTEER™
DNR®
Dolby®
DR®
Duracell®
Duraguard®
Durastop®
Duramax™
E
Eaton Corporation®
EMD®
ETR®
F
FLO-LITE®
G
General Motors®
GM®
GM Goodwrench Service®
GM Optikleen®
GM Parts™
GM Pass®
GM Ultralite®
GMAC®
Goodwrench®
GTP®
H
Homelink™
HYDRA-MATIC®
I
Illumination®
INSTA-TRAC®
Intune®
L
LOCTITE™
Lord Fusor™
M
MAGNASTEER®
Maxifuse®
Metripack®
Micropack®
Minifuse®
Mr Goodwrench®
N
Northstar®
O
OnStar®
Optikleen®
P
PASS-KEY®
PASS-KEYII®
PASSLOCK™
PK3®
Posidrive®
Pro®
Q
Quad 4®
R
RAINSENSE™
Rapid Fire®
S
ScotchBrite™
Scotchguard™
Signals®
Sikkens™
Soft-Ray®
Solar-Ray®
Stabilitrak®
Sunrayce®
Superlube®
Syclone®
T
Tech 2®
Techline®
Teflon®
Tefzel®
Theft-I®
Theftlock®
Tiltmaster®
TORX®
Transjel®
Transguide®
Twilight Sentinel®
U
Ultralite®
V
Velcro®
W
Weatherpack™

Registered and Non-Registered Trademarks

Use Instruction Sheet Supplied

For the lock cylinder coding procedure, refer to the instruction sheet supplied in the lock cylinder kit.

For key cutting information, refer to the instructions provided from the manufacturer of the key cutting equipment used.

Scheme 6

Scheme 6: Lifting and Jacking the Vehicle
WARNINGTo avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
WARNINGTo avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.
CAUTIONPerform the following steps before beginning any vehicle lifting or jacking procedure: Remove or secure all of the vehicle contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure. The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents. The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment manufacturer. Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface. Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components. Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents.

Vehicle Lifting

  1. Ensure that the lifting equipment meets weight requirements and is in good working order. Always follow the lift manufacturer's instructions.
  2. You may lift and support the front of the vehicle at the front suspension near the wheel assemblies. Ensure that the arms of the front cradle are extended as close to the steering knuckle as possible.
  3. Ensure that the vehicle is centered on the hoist before attempting to lift.
  4. When using a suspension-contact hoist, ensure that the rear cradle has adequate clearance for the rear stabilizer bar.
  5. When lifting or jacking a vehicle, be certain that the lift pads do not contact the exhaust system, brake pipes, cables, HVAC lines, wiring harnesses, fuel lines, or underbody. Such contact may result in damage or unsatisfactory vehicle performance.
  6. When using a frame-contact hoist, only place the pads on flat surfaces. Do not place pads within 50 mm (2 in) of any radius.
  7. Before lifting the vehicle, verify that the vehicle loads are secure and equally distributed.
  8. When major components are removed from the vehicle when supported on a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and secure the vehicle frame to the hoist pads nearest the component to be removed.

Vehicle Jacking

  1. Park the vehicle on a clean, hard, level surface before jacking the vehicle.
  2. Any time you lift the vehicle on one end, chock the wheels at the opposite end.
  3. Use jack stands in order to provide support.
  4. When supporting the vehicle using jack stands, place the jack stands under the side rails or the axle.
  5. When lifting under the rear differential, do not allow the jack pad to contact the rear stabilizer bar or mounting hardware.

Special Tools

The special service tools shown in this service manual that have product numbers beginning with J, BO, GE, CH, DT, EN, EL, SA, OR KM are available for worldwide distribution.

US and Canada only

Note. For Special Service tools only - see different location below for diagnostic tools & equipment.

Bosch Automotive Service Solutions

28635 Mound Road

Warren

MI

48092-3499

U.S.A

Phone: 1-800-GM-TOOLS

Monday through Friday

8:00 am-7:00 pm Eastern Standard Time

Fax: 1-800-578-7375 or 586-578-7321

www.gmspecialservicetools.spx.com

Mexico, Including Central America and Caribbean

Bosch Automotive Service Solutions

Mitla No. 442 Col. Vertiz Narvarte

03600 Mexico City

Mexico

Phone: +5255 2595 1630

Fax: +5255 2595 1639

Inquiries can be sent to: herramientas@spx.com

South America, Excluding Brazil

Bosch Automotive Service Solutions

Mitla No. 442 Col. Vertiz Narvarte

03600 Mexico City

Mexico

Phone: +5255 2595 1630

Fax: +5255 2595 1639

Inquiries can be sent to: herramientas@spx.com

Brazil

Bosch Automotive Service Solutions

Av. Maria Coelho de Aguiar, 573 - G10

05805-000 Sαo Paulo

Brasil

Phone: +55 11 5851-7477

Fax: +55 11 5853-7479

Inquiries can be sent to: ferramentas@spx.com

Korea, Thailand, Vietnam, Laos, Cambodia

Robert Bosch Korea Ltd, Service Solution

689-17 Geumjeong-dong, Gunpo-si, Gyeonggi-do, 435-862

Korea

Phone: 82-31-457-9520

Fax: 82-31-427-9522

Greater China, SGM, SGMW, FAW-GM, GM OPEL China

Bosch Automotive Service Solutions China

333 Fuquan Road North IBP, Changning District

Shanghai 200335 P.R.

Phone: 86-21-22182668

jianchao.zhai@cn.bosch.com, and Chao.Ma@cn.bosch.com

Fax: 86-21-22085666

Australia

Bosch Automotive Service Solutions Australia

300 Wellington Road

Mulgrave

Vic. 3170

Phone: 61 3 9544 6222

Fax: 61 3 9544 5222

Inquiries can be sent to: sales.aus@servicesolutions.spx.com

Iberica S.A.

Dealers based in Spain, Portugal and Canary Islands

Bosch Automotive Service Solutions Europe

Nave 72 (Nudo Oeste), 19004 Guadalajara

Spain

Phone: 34 949 208 337

Fax: 34 949 208 327

www.spxtools-shop.com

Europe GmbH

Dealers based in The Netherlands, Belgium and Luxemburg

Bosch Automotive Service Solutions Europe

Albert Tijsstraat 12, 6471 WX Kerkrade

Netherlands

Phone: 31 -45 567 8870

Fax: 31-45 567 8871

www.spxtools-shop.com

United Kingdom Limited

Dealers based in UK

Bosch Automotive Service Solutions Europe

Ironstone Way; Brixworth, Northants, NN6 9UD

Great Britain

Phone: 44 -1327 303 400

Fax: 44 -1327 303 499

www.spxtools-shop.com

Italy

Dealers based in Italy

Bosch Automotive Service Solutions Europe

Via provinciale, 12, 43038 Sala Baganza-PR

Italy

Phone: 39 -521 837 508

Fax: 39 - 521 335 385

www.spxtools-shop.com

Tech 2, MDI Diagnostic Tools and Accessories, Dealer Equipment

US and Canada

Dealer Equipment and Services

5775 Enterprise Drive

Warren

MI, U.S.A

48092-3463

Phone: 1-800-GM-TOOLS

Monday through Friday

8:00 am-6:00 pm EST

Fax: 1-586-578-7205

www.GMDEsolutions.net (US only) or www.des-canada.ca (Canada only)