Scheme 40
| Callout | Component Name |
|---|---|
| 1 | Engine Block Heater |
| 2 | Engine Block Assembly |
| 3 | Cylinder Head Location Pin |
| 4 | Engine Block Oil Gallery Plug |
| 5 | Engine Block Coolant Drain Plug |
| 6 | Crankshaft Bearing Cap Bolt/Screw |
| 7 | Connecting Rod Cap |
| 8 | Connecting Rod Bearing |
| 9 | Piston Pin |
| 10 | Piston Pin Retainer |
| 11 | Piston Rings |
| 12 | Piston |
| 13 | Connecting Rod |
| 14 | Connecting Rod Bolt |
| 15 | Upper Thrust Bearing |
| 16 | Flywheel |
| 17 | Flywheel Location Pin |
| 18 | Dowel Pin |
| 19 | Flywheel Bolt |
| 20 | Flywheel Washer |
| 21 | Flywheel- Manual Transmission |
| 22 | Flex Plate |
| 23 | Lower Thrust Bearing |
| 24 | Crankshaft Main Bearing Cap Location Pin |
| 25 | Crankshaft Bearing Cap Bolt |
| 26 | Crankshaft Bearing Cap |
| 27 | Crankshaft Lower Bearing |
| 28 | Crankshaft Thrust Bearing |
| 29 | Crankshaft Position Sensor Exciter Ring Bolt |
| 30 | Crankshaft Position Sensor Exciter Ring Pin |
| 31 | Crankshaft Balancer Bolt |
| 32 | Crankshaft Balancer Washer |
| 33 | Crankshaft Balancer |
| 34 | Oil Pump Drive Gear |
| 35 | Crankshaft Position Sensor Exciter Ring |
| 36 | Crankshaft Gear |
| 37 | Crankshaft Pin |
| 38 | Crankshaft |
| 39 | Upper Crankshaft Bearings |
| 40 | Engine Block Plug |
| 41 | Engine Block Plug |
Scheme 41
| Callout | Component Name |
|---|---|
| 1 | Cylinder Head Assembly- Right Side |
| 2 | Cylinder Head Core Plug |
| 3 | Valve Lifter |
| 4 | Valve Lifter Guide |
| 5 | Valve Lifter Guide Retainer |
| 6 | Valve Lifter Guide Bracket Bolt |
| 7 | Cylinder Head Assembly- Left Side |
| 8 | Pushrod |
| 9 | Cylinder Head Screw |
| 10 | Valve Guide |
| 11 | Valve Stem Oil Seal |
| 12 | Rocker Arm Shaft Bolt |
| 13 | Rocker Arm Shaft Assembly |
| 14 | Valve Rocker Arm Shaft Oil Deflector |
| 15 | Valve Rocker Arm Shaft Oil Deflector Bolt |
| 16 | . Rocker Arm |
| 17 | Valve Bridge Pin |
| 18 | Valve Bridge |
| 19 | Valve Key |
| 20 | Valve Spring Retainer |
| 21 | Valve Spring |
| 22 | Valve Spring Seat |
| 23 | Rocker Arm Shaft Location Pin |
| 24 | Sealing Cup |
| 25 | Location Pins |
| 26 | Cylinder Head Bolt |
| 27 | Glow Plug |
| 28 | Fuel Injector |
| 29 | Fuel Injector Bracket Bolt |
| 30 | Fuel Injector Bracket |
| 31 | Fuel Injector Pivot Pin |
| 32 | Fuel Injector O-ring Seal |
| 33 | Fuel Injector Gasket |
| 34 | Intake Valve Seat Insert |
| 35 | Intake Valve |
| 36 | Sealing Cup |
| 37 | Exhaust Valve Seat Insert |
| 38 | Exhaust Valve |
| 39 | Cylinder Head Gasket- Left Side |
| 40 | Camshaft Gear |
| 41 | Camshaft Position Sensor Exciter Ring Bolt |
| 42 | Camshaft Position Sensor Exciter Ring Pin |
| 43 | Camshaft Position Sensor Exciter Ring |
| 44 | Camshaft Gear Bolt |
| 45 | Camshaft Gear Washer |
| 46 | Camshaft |
| 47 | Camshaft Pin |
| 48 | Camshaft Thrust Plate |
| 49 | Camshaft Thrust Plate Bolt |
| 50 | Camshaft Bearing |
| 51 | Cylinder Head Gasket- Right Side |
Scheme 42
| Callout | Component Name |
|---|---|
| 1 | Engine Coolant Outlet Pipe |
| 2 | Engine Coolant Outlet Pipe Bolt |
| 3 | Thermostat |
| 4 | Thermostat Housing Pipe |
| 5 | Cooling Fan Pulley Nut |
| 6 | Cooling Fan Pulley |
| 7 | Cooling Fan Pulley Spacer |
| 8 | Cooling Fan Pulley Stud |
| 9 | Cooling Fan Pulley Bolt |
| 10 | Water Pump Stud |
| 11 | Water Pump O-ring Seal |
| 12 | Water Pump Gasket |
| 13 | Water Pump |
| 14 | Water Pump Bolt |
| 15 | Water Pump Nut |
| 16 | Water Pump Bolt |
| 17 | Thermostat Housing Gasket |
| 18 | Thermostat Housing Stud |
| 19 | Thermostat Housing |
| 20 | Thermostat Housing Bolt |
| 21 | Thermostat Housing Nut |
| 22 | Thermostat Bypass Pipe |
| 23 | Thermostat Bypass Pipe O-ring Seal |
| 24 | Thermostat Bypass Pipe Bolt |
| 25 | Thermostat Bypass Pipe Crossover Tube Clamps |
| 26 | Thermostat Bypass Pipe Crossover Tube |
| 27 | Thermostat Bypass Pipe O-ring Seal |
Scheme 43
| Callout | Component Name |
|---|---|
| 1 | Oil Fill Tube Cap |
| 2 | Oil Fill Tube |
| 3 | Oil Pump Assembly Bolt |
| 4 | Oil Pump Assembly Bolt |
| 5 | Oil Pump Gear Nut |
| 6 | Oil Pump Gear |
| 7 | Oil Pump Assembly Bolt |
| 8 | Oil Pump Pipe and Screen Assembly Bolt |
| 9 | Oil Pump Assembly |
| 10 | Oil Pump O-ring |
| 11 | Piston Oil Nozzle Assembly |
| 12 | Oil Flow Check Valve Assembly |
| 13 | Oil Cooler Tube Stud |
| 14 | Oil Cooler Tube Nut |
| 15 | Oil Cooler Tube O-ring Seal |
| 16 | Engine Oil Cooler O-ring |
| 17 | Engine Oil Cooler |
| 18 | Oil Filter Adapter |
| 19 | Oil Filter |
| 20 | Engine Oil Cooler Bolt |
| 21 | Engine Oil Cooler Nut |
| 22 | Engine Oil Cooler Stud |
| 23 | Oil Cooler Tube |
| 24 | Oil Cooler Tube Gasket |
| 25 | Oil Pump Pipe and Screen Assembly Bolt |
| 26 | Positioning Pin |
| 27 | Upper Oil Pan Bolt |
| 28 | Oil Level Indicator Tube Stud |
| 29 | Oil Level Indicator Tube |
| 30 | Oil Level Indicator Tube Bolt |
| 31 | Oil Level Sensor Retainer |
| 32 | Oil Drain Plug |
| 33 | Lower Oil Pan Stud |
| 34 | Lower Oil Pan Nut |
| 35 | Lower Oil Pan Bolt |
| 36 | Lower Oil Pan |
| 37 | Oil Pan Magnet |
| 38 | Oil Level Sensor Bolt |
| 39 | Oil Level Sensor |
| 40 | Upper Oil Pan |
| 41 | Oil Pan Baffle |
| 42 | Oil Pan Baffle Bolt |
| 43 | Oil Pump Pipe and Screen Assembly |
| 44 | Oil Pump Pipe and Screen Assembly O-ring |
| 45 | Oil Fill Tube O-ring |
| 46 | Oil Fill Tube Bolt |
Scheme 44
| Callout | Component Name |
|---|---|
| 1 | Oxygen Sensor Assembly |
| 2 | Exhaust Temperature Sensor Assembly |
| 3 | Turbocharger Air Inlet Adapter |
| 4 | Turbocharger Air Inlet Adapter Seal |
| 5 | Turbocharger Air Inlet Adapter Clamp |
| 6 | Turbocharger Charger Assembly |
| 7 | Turbocharger Vane Control Valve |
| 8 | Turbocharger Vane Position Sensor |
| 9 | Turbocharger Charger Heat Shield |
| 10 | Turbocharger Charger Heat Shield Bolt |
| 11 | Turbocharger Charger Air Temp Sensor Assembly |
| 12 | Turbocharger Exhaust Pipe Adapter Clamp |
| 13 | Exhaust Turbocharger Inlet Pipe Adapter |
| 14 | NOx Sensor Assembly |
| 15 | Exhaust Turbocharger Inlet Pipe Gasket |
| 16 | Turbocharger Charger Bolt |
| 17 | Turbocharger Oil Return Pipe Nut |
| 18 | Turbocharger Oil Return Pipe Stud |
| 19 | Turbocharger Oil Return Pipe Gasket |
| 20 | Turbocharger Oil Return Pipe Gasket |
| 21 | Turbocharger Oil Return Pipe Assembly |
| 22 | Turbocharger Oil Return Pipe Bolt |
| 23 | Turbocharger Oil Feed Pipe Bolt |
| 24 | Turbocharger Oil Feed Pipe Gasket |
| 25 | Turbocharger Oil Feed Pipe Assembly |
| 26 | Turbocharger Oil Feed Pipe Bolt |
| 27 | EGR Valve Temperature Sensor |
| 28 | Heater Hose Clamp |
| 29 | Heater Hose Assembly |
| 30 | Heater Inlet Hose Connector |
| 31 | Turbocharger Cooler Feed Hose |
| 32 | Turbocharger Cooler Feed Pipe Assembly |
| 33 | Turbocharger Cooler Feed Pipe Gasket |
| 34 | Turbocharger Cooler Feed Pipe Bolt |
| 35 | Turbocharger Cooler Feed Hose Clamp |
| 36 | Turbocharger Cooler Feed Pipe Bolt |
| 37 | Valve Rocker Arm Upper Cover Bolt |
| 38 | Valve Rocker Arm Upper Cover |
| 39 | Valve Rocker Arm Upper Gasket |
| 40 | EGR Cooling Pipe O-ring Seal |
| 41 | EGR Manifold Cooling Feed Pipe Assembly |
| 42 | EGR Valve Pipe Bolt |
| 43 | EGR Valve Cooling Feed Hose |
| 44 | EGR Valve Cooling Feed Hose Clamp |
| 45 | EGR Valve Cooling Block Bracket Bolt |
| 46 | EGR Valve Cooling Block Bracket |
| 47 | EGR Valve Cooler Bolt |
| 48 | EGR Valve Bracket Bolt |
| 49 | EGR Valve Cooler Assembly |
| 50 | EGR Valve Gasket |
| 51 | EGR Valve Gasket |
| 52 | EGR Valve Assembly |
| 53 | EGR Valve Bolt |
| 54 | EGR Valve Bracket Bolt |
| 55 | EGR Valve Bracket |
| 56 | EGR Valve Bracket Bolt |
| 57 | Valve Rocker Arm Lower Cover |
| 58 | Valve Rocker Arm Lower Cover Bolt |
| 59 | Valve Rocker Arm Lower Cover Bolt |
| 60 | Flywheel Housing Cover Bolt |
| 61 | Flywheel Housing Cover |
| 62 | Flywheel Housing Cover Gasket |
| 63 | Flywheel Housing |
| 64 | Flywheel Housing Bolt |
| 65 | Crankshaft Rear Oil Seal |
| 66 | Flywheel Housing Location Pin |
| 67 | Flywheel Housing to Engine Seal |
| 68 | Valve Rocker Arm Cover Spacer Gasket |
| 69 | LH Lower Intake Manifold |
| 70 | Intake Manifold Bolt |
| 71 | Intake Manifold Nut |
| 72 | Intake Manifold Stud |
| 73 | Front Cover Location Pin |
| 74 | Crankshaft Oil Seal Assembly |
| 75 | Front Cover Bolt |
| 76 | Front Cover Assembly |
| 77 | Intake Manifold Gasket |
| 78 | Upper Intake Manifold |
| 79 | Upper Intake Manifold Stud |
| 80 | Upper Intake Manifold Nut |
| 81 | Upper Intake Manifold Bolt |
| 82 | Upper Intake Manifold Gasket |
| 83 | Intake Manifold Tube |
| 84 | Intake Manifold Tube Bolt |
| 85 | MAP Sensor Assembly |
| 86 | MAP Sensor Assembly Bolt |
| 87 | Intake Manifold Gasket |
| 88 | Upper Intake Manifold Brace |
| 89 | Upper Intake Manifold Brace Bolt |
| 90 | Intake Air Heater Assembly |
| 91 | Throttle Body Assembly |
| 92 | Throttle Body Assembly Bolt |
| 93 | Hose Clamp |
| 94 | Turbocharger Cooler Return Hose |
| 95 | Turbocharger Cooler Return Pipe |
| 96 | Turbocharger Cooler Return Hose |
| 97 | Turbocharger Cooler Return Pipe Nut |
| 98 | Turbocharger Cooler Return Pipe Assembly |
| 99 | Turbocharger Cooler Return Pipe Gasket |
| 100 | Turbocharger Cooler Return Pipe Bolt |
Scheme 45
| Callout | Component Name |
|---|---|
| 1 | EGR Pipe Gasket |
| 2 | Exhaust Pipe |
| 3 | Exhaust Pipe Stud |
| 4 | Exhaust Pipe Nut |
| 5 | Exhaust Pipe Heat Shield |
| 6 | Exhaust Pipe Heat Shield Bolt |
| 7 | EGR Pipe Bolt |
| 8 | Exhaust Pipe Bolt |
| 9 | Exhaust Crossover Pipe |
| 10 | Exhaust Crossover Pipe Bolt |
| 11 | Exhaust Crossover Pipe Heat Shield |
| 12 | Exhaust Crossover Pipe Heat Shield Bolt |
| 13 | Exhaust Crossover Pipe Gasket |
| 14 | Exhaust Manifold Stud |
| 15 | Exhaust Manifold Gasket |
| 16 | Exhaust Manifold- Left Side |
| 17 | Exhaust Manifold Nut |
| 18 | Exhaust Manifold Heat Shield |
| 19 | Exhaust Manifold Heat Shield Bolt |
| 20 | Exhaust Manifold Bolt |
| 21 | Exhaust Manifold Bolt |
| 22 | Exhaust Manifold Washer |
| 23 | Exhaust Manifold Heat Shield Bolt |
| 24 | Exhaust Manifold Heat Shield |
| 25 | Exhaust Manifold Bolt |
| 26 | Exhaust Manifold Nut |
| 27 | Exhaust Manifold Stud |
| 28 | Exhaust Manifold- Right Side |
| 29 | Exhaust Manifold Gasket |
| 30 | Exhaust Pipe Gasket |
Scheme 46
| Callout | Component Name |
|---|---|
| 1 | Engine Wiring Harness |
| 2 | Engine Wiring Harness Bolt |
| 3 | Case Diaphragm Regulator Valve Assembly Bolt |
| 4 | Case Diaphragm Regulator Valve Assembly |
| 5 | PCV Hose Assembly |
| 6 | Engine Wiring Harness Heat Shield |
| 7 | Engine Wiring Harness Heat Shield Bolt |
| 8 | Glow Plug Controller MDL Bolt |
| 9 | Glow Plug Controller Assembly |
| 10 | Glow Plug Controller MDL Bolt |
| 11 | Glow Plug Controller MDL Bracket Assembly |
| 12 | PCV Oil Separator Assembly |
| 13 | PCV Oil Separator Assembly Bolt |
| 14 | PCV Oil Separator Drain Hose Assembly |
| 15 | PCV Oil Separator Drain Hose Assembly Bolt |
| 16 | PCV Oil Separator Drain Hose Assembly Bolt |
| 17 | Oil Pressure Sensor |
| 18 | Power Steering Pump Bracket Bolt |
| 19 | Idler Pulley |
| 20 | Power Steering Pump Bracket |
| 21 | Power Steering Pump Bracket Stud |
| 22 | Power Steering Pump Bracket Nut |
| 23 | Idler Pulley Bolt |
| 24 | Idler Pulley |
| 25 | Idler Pulley Bolt |
| 26 | Generator Bracket Bolt |
| 27 | Drive Belt Tensioner Bolt |
| 28 | Drive Belt Tensioner |
| 29 | Generator Mounting Bracket Nut |
| 30 | Generator Mounting Bracket Stud |
| 31 | Generator Bracket Plate Bolt |
| 32 | Generator Bracket Plate |
| 33 | Generator Bracket |
| 34 | Oil Pressure Relief Valve O-ring |
| 35 | Oil Pressure Relief Valve |
| 36 | Camshaft Position Sensor Bolt |
| 37 | Camshaft Position Sensor |
| 38 | Coolant Temperature Sensor |
| 39 | Crankshaft Position Sensor Bolt |
| 40 | Crankshaft Position Sensor |
| 41 | Crankshaft Position Sensor Spacer Bolt |
| 42 | Crankshaft Position Sensor Spacer |
| 43 | PCV Oil Separator O-ring Seal |
| 44 | PCV Oil Separator Cover |
| 45 | PCV Oil Separator Bolts |
Scheme 47
| Callout | Component Name |
|---|---|
| 1 | Fuel Pressure Service Valve |
| 2 | Fuel Pressure Service Valve O-ring Seal |
| 3 | Fuel Injection Fuel Feed Manifold |
| 4 | Fuel Feed Manifold Bolt |
| 5 | Fuel Filter Hose |
| 6 | Fuel Filter Hose Clamp |
| 7 | Fuel Feed Pipe Clip Bracket Bolt |
| 8 | Fuel Feed Pipe Clip Bracket |
| 9 | Fuel Feed Pipe |
| 10 | Indirect Fuel Injector Bolt |
| 11 | Indirect Fuel Injector |
| 12 | Fuel Feed Hose |
| 13 | Fuel Return Hose |
| 14 | Fuel Return Hose |
| 15 | Fuel Return Pipe Bolt |
| 16 | Fuel Feed and Return Pipe Clip |
| 17 | Fuel Return Pipe Nut |
| 18 | Fuel Return Pipe |
| 19 | Fuel Temperature Sensor |
| 20 | Fuel Feed and Return Pipe Clip |
| 21 | Fuel Feed and Return Pipe Clip Bolt |
| 22 | Fuel Pressure Regulator Vacuum Tube Clamp |
| 23 | Fuel Pressure Sensor |
| 24 | Fuel Pressure Regulator Vacuum Tube |
| 25 | Fuel Filter Vacuum Switch Bracket |
| 26 | Fuel Feed Pipe |
| 27 | Fuel Feed Pipe Nut |
| 28 | Fuel Feed Pipe Bolt |
| 29 | Fuel Pipe Bracket |
| 30 | Fuel Pipe Bracket Bolt |
| 31 | Fuel Pipe Bracket Bolt |
| 32 | Fuel Pipe Bracket |
| 33 | High Pressure Fuel Pipe Bolt |
| 34 | High Pressure Fuel Pipe |
| 35 | Intake Manifold Shield |
| 36 | Intake Manifold Shield Bolt |
| 37 | Intake Manifold Shield Stud |
| 38 | Intake Manifold Shield Nut |
| 39 | Fuel Pressure Sensor |
| 40 | Fuel Injection Fuel Rail- Left Side |
| 41 | Fuel Pressure Relief Valve |
| 42 | Fuel Injection Fuel Rail Bolt |
| 43 | Fuel Injection Pump Bolt |
| 44 | Fuel Injection Pump |
| 45 | Fuel Temperature Sensor |
| 46 | Fuel Injection Pump Bracket Bolt |
| 47 | Fuel Injection Pump Gear Bolt |
| 48 | Fuel Injection Pump Gear |
| 49 | Fuel Injection Pump Bracket O-ring Seal |
| 50 | Fuel Injection Pump Bracket |
| 51 | Fuel Injection Pump O-ring Seal |
| 52 | Fuel Pressure Regulator |
| 53 | Fuel Pressure Regulator Bolt |
| 54 | Fuel Injection Fuel Return Hose Assembly |
| 55 | Fuel Feed and Return Hose Bracket Bolt |
| 56 | Fuel Feed and Return Hose Bracket |
| 57 | Fuel Injection Fuel Rail Assembly Bolt |
| 58 | Fuel Injection Fuel Rail- Right Side |
| 59 | Bracket |
| 60 | Bracket Bolt |
| 61 | Fuel Feed Hose |
| 62 | Fuel Feed Hose Bolt |
| 63 | High Pressure Fuel Pipe Bolt |
| 64 | High Pressure Fuel Pipe |
| 65 | Fuel Pipe Bracket |
| 66 | Fuel Pipe Bracket Bolt |
Scheme 48
The engine serial number is located on the left side of the block. It is on the front edge of the block.
Scheme 49
The main bearing bore grades, build date, and sequence number are found on top of the high pressure pump bore.
- (1) Main Bearing Bore Grade
- (2) Last Digit of Calendar Year
- (3) Machining Julian Day
- (4) Sequence Number