Contents Wiring diagrams Section: Lubrication System All sections

Maintenance and Lubrication Chevrolet Express G1500

Lubrication System ~335 words

Approximate Fluid Capacities

The following approximate capacities are given in US English and metric conversions. See Fluid and Lubricant Recommendations for more information. All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this manual. Recheck fluid level after filling.

ApplicationCapacities
MetricUS English
Cooling System without Rear Heat
4.3L9.5 liters10.0 quarts
4.8L, 5.3L11.8 liters12.4 quarts
6.0L13.1 liters13.8 quarts
Cooling System with Rear Heat
4.3L12.3 liters13.0 quarts
4.8L, 5.3L14.6 liters15.4 quarts
6.0L16.1 liters17.0 quarts
Cooling System - Diesel (Pickup Models)27.0 liters28.5 quarts
Cooling System - Diesel (Van Models)
Front Heat or A/C Only20.0 liters21.1 quarts
Front Heat or A/C Plus Fuel Operated Heater (FOH)20.9 liters22.1 quarts
Front and Rear Heat or A/C Only21.5 liters22.7 quarts
Front and Rear Heat or A/C Plus Fuel Operated Heater (FOH)22.4 liters23.7 quarts
Engine Oil with Filter
4.3L4.3 liters4.5 quarts
4.8L/5.3L/6.0L5.7 liters6.0 quarts
6.6L9.5 liters10.0 quarts
Rear Drive Axle
8.6 inch Rear Axle2.03 liters2.15 quarts
9.5 inch Rear Axle2.60 liters2.75 quarts
9.75 inch Rear Axle2.96 liters3.13 quarts
10.5 inch Rear Axle2.6 liters2.75 quarts
Front Drive Axle 7.251.20 liters1.27 quarts
Fuel Tank
Standard Tank - Passenger/Cargo117.3 liters31.0 gallons
Standard Tank - Cab/Chassis124.9 liters33.0 gallons
Optional Tank - 159 inch (4039 mm) or 177 inch (4496 mm)215.7 liters57.0 gallons
Transmission Fluid (Pan Removal and Filter Replacement)
4-SPD 4L60-E4.7 liters5.0 quarts
6-SPD 6L906.0 liters6.3 quarts
Auto 6-Speed Transmission Allison7.0 liters7.4 quarts
Transfer Case1.4 liters1.5 quarts
Diesel Exhaust Fluid (DEF) Tank
Pickup Models20.1 liters5.3 gallons
Van Models20.1 liters5.3 gallons
CNG Fuel Tank Capacity 1 287.4 liters23.1 gallons
1 At 24.8 MPa (3, 600 psi) and 21°C (70°F) 2 GGE (Gasoline Gallon Equivalent)

Approximate Fluid Capacities

Fluid and Lubricant Recommendations

UsageFluid/Lubricant
Engine OilThe engine requires engine oil approved to the dexos™ specification. Oils meeting this specification can be identified with the dexos™ certification mark. Look for and use only an engine oil that displays the dexos™ certification mark of the proper viscosity grade. SAE 5W-30 GM P/N 19293000 (Canadian P/N 19286321) is the best viscosity grade for the vehicle. Do not use other viscosity oils such as SAE 10W-30, 10W-40, or 20W-50.
Engine Coolant50/50 mixture of clean, drinkable water and use only DEX-COOL Coolant GM P/N 12346290 (Canadian P/N 10953464).
Hydraulic Brake SystemDOT 3 Hydraulic Brake Fluid GM P/N 12377967 (Canadian P/N 89021320)
Windshield WasherAutomotive windshield washer fluid that meets regional freeze protection requirements.
Power Steering SystemGM Power Steering Fluid GM P/N 89021184 (Canadian P/N 89021186)
Automatic Transmission - 4L60-E/4L65-E/4L70-EDEXRON®-VI GM P/N 88861003 (Canadian P/N 88861004)
Key Lock CylindersMulti-Purpose Lubricant, Superlube GM P/N 12346241 (Canadian P/N 10953474)
Chassis LubricationChassis Lubricant GM P/N 12377985 (Canadian P/N 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB
Transfer CaseDEXRON®-VI GM P/N 88861003 (Canadian P/N 88861004)
One-Piece Propshaft Slip Yoke Spline, Two-Piece Propshaft Slip-in-Tube SplineSpline Lubricant, Special Lubricant GM P/N 19257121 (Canadian P/N 19257122)
Hood HingesMulti-Purpose Lubricant, Superlube GM P/N 12346241 (Canadian P/N 10953474)
Weatherstrip ConditioningWeatherstrip Lubricant GM P/N 3634770 (Canadian P/N 10953518) or Dielectric Silicone Grease GM P/N 12345579 (Canadian P/N 10953481)
Weatherstrip SqueaksSynthetic Grease with Teflon, Superlube GM P/N 12371287 (Canadian P/N 10953437)

Fluid and Lubricant Recommendations

Maintenance Items

The Normal Maintenance Replacement Parts information will only be found in the Owner's Manual. Refer to the Maintenance Schedule subsection of the Owner's Manual.

You may be able to use the Search information function using the words Replacement Parts.

Maintenance Schedule (North American Emissions)

The Maintenance Schedule information will only be found in the Owner's Manual.

Refer to the Maintenance Schedule subsection of the Owner's Manual, or you may be able to use the Search information function using the words Scheduled Maintenance.

GM Oil Life System Resetting

When the system has calculated that oil life has been diminished, it will indicate that an oil change is necessary. A ENGINE OIL light message will come on. Change the engine oil as soon as possible within the next 600 miles (1 000 km). It is possible that, if driving under the best conditions, the oil life system may not indicate that an oil change is necessary for over a year. However, the engine oil and filter must be changed at least once a year and at this time the system must be reset.

If the system is ever reset accidentally, change the engine oil at 3, 000 miles (5 000 km) since last oil change.

How to Reset the Engine Oil Life System

  1. Turn the ignition key to ON/RUN with the engine OFF.
  2. Fully press and release the accelerator pedal slowly three times within five seconds.
  3. Turn the key to LOCK/OFF.

If the CHANGE ENGINE OIL SOON message comes back on when you start the vehicle, the ENGINE OIL LIFE SYSTEM has not reset. Repeat the procedure.