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Transfer Case - Getrag 760 Chevrolet Equinox II

Transfer Case 34 illustrations ~3454 words

Approximate Fluid Capacities

ApplicationSpecification
MetricEnglish
Synthetic Lubricant- Transfer Case0.8 liter0.85 quart

Approximate Fluid Capacities

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Transfer Case Bracket-to-Engine Bolt - Hole 450 N.m37 lb ft
Transfer Case Bracket-to-Engine Bolts - Holes 1, 2, and 323 N.m17 lb ft
Transfer Case Bracket-to-Transfer Case Bolts - Holes 5 and 650 N.m37 lb ft
Transfer Case Drain Plug39 N.m29 lb ft
Transfer Case Fill Plug39 N.m29 lb ft
Transfer Case Half Bolts (Qty: 12)29 N.m21 lb ft
Transfer Case Heat Shield Bolts (Qty: 3)11 N.m97 lb in
Transfer Case Rear Output Drive Gear Nut (Qty: 1)235 N.m173 lb ft
Transfer Case Rear Output Drive Shaft Housing Bolts (Qty: 6)29 N.m21 lb ft

Fastener Tightening Specifications

Adhesives, Fluids, Lubricants, and Sealers

ApplicationType of MaterialGM Part Number
United StatesCanada
Rear Output Shaft NutThreadlocker1234538210953489
Transfer Case FillSAE 75W-90 Synthetic8890040189021678

Adhesives, Fluids, Lubricants, and Sealers

Scheme 1

Scheme 1: Transfer Case Disassembled View
Scheme 1: Transfer Case Disassembled View
CalloutComponent Name
1Transfer Case Drain Plug
2Transfer Case Fill Plug
3Transfer Case Input Shaft Face Seal - RPO MHC Only
4Transfer Case Input Shaft Seal - Left - RPO MH4 Only
5Transfer Case O-ring Seal - RPO MH4 Only
6Transfer Case - Left
7Transfer Case Vent Assembly
8Transfer Case Half Locating Pin (Qty: 2)
8Transfer Case Half Locating Pin (Qty: 2)
9Transfer Case Input Shaft Seal - Left - RPO MHC Only
10Half Shaft Retainer
11Front Wheel Drive Retainer
12O-ring
13Front Wheel Drive Intermediate Shaft Bearing Retainer (Qty: 2)
13Front Wheel Drive Intermediate Shaft Bearing Retainer (Qty: 2)
14Front Wheel Drive Intermediate Shaft Bearing Assembly
15Front Wheel Drive Intermediate Shaft
16Transfer Case Mounting Bracket Bolt (Qty: 6)
17Transfer Case Mounting Bracket
18Transfer Case Heat Shield Bolt (Qty: 3) - Model Dependent
19Transfer Case Heat Shield - Model Dependent
20Transfer Case Half Bolt (Qty: 12)
21Transfer Case - Right
22Transfer Case Seal
23Transfer Case Input Shaft Seal - Right
24Front Drive Axle Intermediate Shaft Seal Assembly
25Transfer Case Input Shaft
26Transfer Case Rear Output Drive Shaft
27Transfer Case Rear Output Shaft Nut
28Transfer Case Rear Output Shaft Flange
29Transfer Case Rear Output Shaft Oil Slinger
30Transfer Case Rear Output Shaft Seal
31Transfer Case Rear Output Shaft Bearing Assembly (Qty: 2)
31Transfer Case Rear Output Shaft Bearing Assembly (Qty: 2)
32Transfer Case Rear Output Shaft Housing
33Transfer Case Rear Output Shim
34Transfer Case Rear Output Shaft Housing Seal O-ring
35Transfer Case Rear Output Shaft Housing Bolt (Qty: 6)
36Transfer Case Rear Output Shaft Bearing Spacer
37Transfer Case Rear Output Shaft

Strategy Based Diagnostics

Review the system operations in order to familiarize yourself with the system functions. Refer to Transfer Case Disassembled View ,, Transfer Case Description and Operation ,, and Rear Drive Axle Description and Operation . All diagnosis on a vehicle should follow a logical process. Strategy based diagnostics is a uniform approach for repairing all systems. The diagnostic flow may always be used in order to resolve a system condition. The diagnostic flow is the place to start when repairs are necessary. For a detailed explanation, refer to Strategy Based Diagnosis .

Visual/Physical Inspection

  1. Inspect for aftermarket devices, which could affect the operation of the vehicle. Refer to «Checking Aftermarket Accessories»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__checking-aftermarket-accessories) .
  2. Inspect the easily accessible or visible system components for obvious damage or conditions, which could cause the symptom.
  3. Inspect for the correct lubricant levels and the proper viscosities.
  4. Verify the exact operating conditions under which the concern exists. Note factors such as vehicle speed, road conditions, ambient temperature, and other specifics.
  5. Compare the driving characteristics or sounds, if applicable, to a known good vehicle and ensure you are not trying to correct a normal condition.

Intermittent

Test the vehicle under the same conditions that the customer reported in order to verify the system is operating properly.

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom

  1. «Diagnostic System Check - Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures)
  2. «Noisy in Drive»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760__noisy-in-drive)
  3. «Noisy When Coasting»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760__noisy-when-coasting)
  4. «Intermittent Noise»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760__intermittent-noise)
  5. «Constant Noise»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760__constant-noise)
  6. «Transfer Case Leak Diagnosis»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760__transfer-case-leak-diagnosis)

Noisy in Drive

CauseCorrection
Inspect for the proper transaxle and gear oil levels prior to performing system diagnosis. Refer to Transfer Case Fluid Replacement .
Low gear oil levelInspect the transfer case for leaks, repair as required. Refer to Transfer Case Leak Diagnosis , and Adhesives, Fluids, Lubricants, and Sealers .
Incorrect gear oil in the transfer caseReplace the gear oil. Refer to Adhesives, Fluids, Lubricants, and Sealers .
Water or contamination within the lubricantReplace the lubricant and flush the transfer case of the contaminated fluid.
Loose propeller shaft mounting boltsInspect the bolts and replace and tighten, as required. Refer to Propeller Shaft Replacement .
Worn propeller shaft constant velocity jointsReplace propeller shaft assembly. Refer to Propeller Shaft Replacement .
Worn axle shaft constant velocity jointsReplace the constant velocity joints, as required.
Worn bearing in the differential assemblyRepair or replace the assembly.
Bearing noise within the transfer case A grinding noise that occurs at a specific engine speed, regardless of transmission gear, is not within the transfer case. A grinding noise that changes as a transmission shift occurs is not within the transfer case. A grinding noise that changes as vehicle speed changes may be also caused by worn wheel bearings. A grinding noise that changes as the vehicle turns may also be caused by worn wheel bearings and/or tires.Inspect for the proper fluid level. Fill, as required. Identity the location of the noise using the CH-39570 Chassis Ears. If the noise continues, repair or replace the internal components, as required.
Gear set whine noise within the transfer case A whine noise that occurs at a specific engine speed, regardless of transmission gear, is not within the transfer case. A whine noise that changes as a transmission shift occurs is not within the transfer case. A whine noise that changes as vehicle speed changes may be also caused by worn wheel bearings. A whine noise that changes as the vehicle turns may also be caused by worn wheel bearings and/or tires.Inspect for the proper fluid level. Fill, as required. Identity the location of the noise using the CH-39570 Chassis Ears. If the noise continues, repair or replace the internal components, as required.

Noisy in Drive

Noisy When Coasting

CauseCorrection
Inspect for the proper transaxle and gear oil levels prior to performing system diagnosis. Refer to Transfer Case Fluid Replacement .
Low gear oil levelInspect the transfer case for leaks, repair as required. Refer to Transfer Case Leak Diagnosis , and Adhesives, Fluids, Lubricants, and Sealers .
Incorrect gear oil in the transfer caseReplace the gear oil. Refer to Adhesives, Fluids, Lubricants, and Sealers .
Loose propeller shaft mounting boltsInspect the bolts and replace and tighten, as required. Refer to Propeller Shaft Replacement .
Worn propeller shaft constant velocity jointsReplace the propeller shaft assembly. Refer to Propeller Shaft Replacement .
Worn axle shaft constant velocity jointsReplace the constant velocity joints, as required.
Worn bearing in the differential assemblyRepair or replace the assembly as required.
Bearing noise within the transfer case A grinding noise that occurs at a specific engine speed, regardless of transmission gear, is not within the transfer case. A grinding noise that changes as a transmission shift occurs is not within the transfer case. A grinding noise that changes as vehicle speed changes may be also caused by worn wheel bearings. A grinding noise that changes as the vehicle turns may also be caused by worn wheel bearings and/or tires.Inspect for the proper fluid level. Fill, as required. Identity the location of the noise using the CH-39570 Chassis Ears. If the noise continues, repair or replace the internal components, as required.
Gear set whine noise within the transfer case A whine noise that occurs at a specific engine speed, regardless of transmission gear, is not within the transfer case A whine noise that changes as a transmission shift occurs is not within the transfer case. A whine noise that changes as vehicle speed changes may be also caused by worn wheel bearings. A whine noise that changes as the vehicle turns may also be caused by worn wheel bearings and/or tires.Inspect for the proper fluid level. Fill, as required. Identity the location of the noise using the CH-39570 Chassis Ears. If the noise continues, repair or replace the internal components, as required.

Noisy When Coasting

Intermittent Noise

CauseCorrection
Inspect for the proper transaxle and gear oil levels prior to performing system diagnosis. Refer to Transfer Case Fluid Replacement .
Incorrect gear oil in the transfer case caseReplace the gear oil. Refer to Adhesives, Fluids, Lubricants, and Sealers .
Loose propeller shaft mounting boltsInspect the bolts and replace and tighten, as required. Refer to Propeller Shaft Replacement .
Transfer case bearing or rear drive axle clutch module A chatter or ratcheting type noise during hard acceleration on tight turns.Confirm noise is coming from the transfer case or the rear drive axle clutch module. Repair as required. Refer to Symptoms - Rear Drive Axle .

Intermittent Noise

Constant Noise

CauseCorrection
Inspect for the proper transaxle and gear oil levels prior to performing system diagnosis. Refer to Transfer Case Fluid Replacement .
Low gear oil levelInspect the transfer case for leaks, repair as required. Refer to Transfer Case Leak Diagnosis , and Adhesives, Fluids, Lubricants, and Sealers .
Incorrect gear oil in the transfer case caseReplace the gear oil. Refer to Adhesives, Fluids, Lubricants, and Sealers .
Worn propeller shaft constant velocity jointsReplace the propeller shaft assembly. Refer to Propeller Shaft Replacement .
Worn bearing in the differential assemblyRepair or replace the assembly as required.
Bearing noise within the transfer case A grinding noise that occurs at a specific engine speed, regardless of transmission gear, is not within the transfer case. A grinding noise that changes as a transmission shift occurs is not within the transfer case. A grinding noise that changes as vehicle speed changes may be also caused by worn wheel bearings. A grinding noise that changes as the vehicle turns may also be caused by worn wheel bearings and/or tires.Inspect for the proper fluid level. Fill, as required. Identity the location of the noise using the CH-39570 Chassis Ears. If the noise continues, repair or replace the internal components, as required.
Gear set whine noise within the transfer case A whine noise that occurs at a specific engine speed, regardless of transmission gear, is not within the transfer case. A whine noise that changes as a transmission shift occurs is not within the transfer case. A whine noise that changes as vehicle speed changes may be also caused by worn wheel bearings. A whine noise that changes as the vehicle turns may also be caused by worn wheel bearings and/or tires.Inspect for the proper fluid level. Fill, as required. Identity the location of the noise using the CH-39570 Chassis Ears. If the noise continues, repair or replace the internal components, as required.

Constant Noise

Transfer Case Leak Diagnosis

CauseCorrection
Drain and fill the unit with new oil with ultraviolet dye GE-28431-6 Fluorescent Oil Dye - 6 1-oz before using the GE-28428-E/J-4220 High-Intensity Black Light Kit, when inspecting for leaks. For equivalent regional tools, refer to Special Tools .
Drain plug or fill plug leakInspect for dirty, worn, scored sealing surfaces, or missing drain and/or fill plug sealing washers. Replace as required. Refer to Transfer Case Fluid Replacement .
Restricted or damaged ventilation assemblyReplace the ventilation assembly, as required.
Leaking at the transfer case left side weep hole A transmission oil leak at the transmission-to-transfer case interface or weep hole area may be caused by the transmission to transfer case O-ring seal or transmission right side drive shaft seal. A gear oil leak at the transmission-to-transfer case interface or weep hole area is caused by the transfer case input seal.Replace components as required. Refer to Transfer Case Disassemble , and Transfer Case Assemble . If the leak is transmission or O-ring related, do not replace the transfer case input seal.
Leaking at the transfer case right side weep hole A transmission oil leak at the transfer case right side weep hole is caused by the intermediate drive shaft seal. A gear oil leak at the transfer case right side weep hole is caused by the right side input seal.Identify the type of oil leak. Replace components as required.
Leaking at rear output shaft area A leak at rear output shaft area is caused by either the rear output shaft seal or the rear output shaft housing O-ring seal.Inspect and replace the O-ring or rear output shaft seal as required.
Leaking at transaxle assembly-to-transfer case interface A transmission oil leak at the transmission-to-transfer case interface may be caused by the transmission to transfer case O-ring seal or the transmission right side drive shaft seal.Identify the type of oil leak. NOTE: If the leak is transmission or O-ring related, do not replace the transfer case input seal. Replace components as required.
Case half seam leakDisassemble and replace transfer case seal. Refer to Transfer Case Disassemble , and Transfer Case Assemble .
Leaking through caseInspect for a cracked case. Inspect for case porosity. Replace the transfer case.
NOTE
If the leak is transmission or O-ring related, do not replace the transfer case input seal.

Transfer Case Leak Diagnosis

Removal Procedure

  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Remove the drain plug (2).
  3. Remove the fill plug (1).

Installation Procedure

  1. Clean and inspect the drain plug and case sealing surfaces.
  2. Install the drain plug (2) and tighten to 39 (29 lb ft).
  3. Fill the transfer case with gear lubricant to the bottom of the fill plug, or 0.80 L (0.85 qt). Refer to «Adhesives, Fluids, Lubricants, and Sealers»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760__adhesives-fluids-lubricants-and-sealers) .
  4. Install the fill plug (1) and tighten to 39 (29 lb ft).
  5. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Remove the drain plug (2).
  3. Remove the fill plug (1).
  1. Clean and inspect the drain plug and case sealing surfaces.
  2. Install the drain plug (2) and tighten to 39 (29 lb ft).
  3. Fill the transfer case with gear lubricant to the bottom of the fill plug, or 0.80 L (0.85 qt). Refer to «Adhesives, Fluids, Lubricants, and Sealers»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760__adhesives-fluids-lubricants-and-sealers) .
  4. Install the fill plug (1) and tighten to 39 (29 lb ft).
  5. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Remove the fill plug (1).
  1. Clean the fill plug and apply adhesive GM P/N 12345493 (Canadian P/N 10953488) to the threads.
  2. Install the fill plug (1) and tighten to 39 N.m (29 lb ft).
  3. Lower the vehicle.

Scheme 2

Scheme 2: Transfer Case Brace Replacement (LFW Engine)
Scheme 2: Transfer Case Brace Replacement (LFW Engine)
CalloutComponent Name
Preliminary Procedures Raise the vehicle. Refer to Lifting and Jacking the Vehicle . Remove the right wheel drive shaft. Refer to Front Wheel Drive Shaft Replacement .
1Transfer Case Brace Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . TIP: Tighten the fasteners in the specified sequential order. Tighten 50 N.m (37 lb ft)
2Transfer Case Brace Bolt TIP: Tighten the fasteners in the specified sequential order. Tighten 50 N.m (37 lb ft)
3Transfer Case Brace Bolt (Qty: 3) TIP: Tighten the fasteners in the specified sequential order. Tighten 23 N.m (17 lb ft)
4Transfer Case Brace
CAUTION
Refer to Fastener Caution .

Transfer Case Brace Replacement (LFW Engine)

  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Remove the rear output shaft housing. Refer to Rear Output Shaft Housing Removal in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Remove the transfer case rear output shaft flange. Refer to Rear Output Shaft Housing Disassembly in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  1. Install the transfer case rear output shaft flange and slinger. Refer to Rear Output Shaft Housing Assembly and Output Flange Installation in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  2. Install the rear output shaft housing. Refer to Rear Output Shaft Housing Installation in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Install the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Remove the rear output shaft housing. Refer to Rear Output Shaft Housing Removal in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Remove the transfer case rear output shaft flange. Refer to Rear Output Shaft Housing Disassembly in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  6. Remove the transfer case rear output shaft oil slinger from the transfer case rear output shaft flange.
  1. Install the transfer case rear output shaft flange and slinger. Refer to Rear Output Shaft Housing Assembly and Output Flange Installation in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  2. Install the rear output shaft housing. Refer to Rear Output Shaft Housing Installation in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Install the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Remove the rear output shaft housing. Refer to Rear Output Shaft Housing Removal in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Remove the transfer case rear output shaft housing seal O-ring.
  1. Install the transfer case rear output shaft housing seal O-ring.
  2. Install the rear output shaft housing. Refer to Rear Output Shaft Housing Installation in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Install the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the transfer case assembly (2). Refer to «Transfer Case Assembly Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  4. Remove the intermediate shaft bearing seal, snap ring and intermediate drive shaft assembly from the transfer case. Refer to Intermediate Drive Shaft Removal in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Remove the O-ring, half shaft retainer, intermediate shaft bearing retainer and bearing from the intermediate drive shaft. Refer to Intermediate Drive Shaft Disassembly in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  1. Install the O-ring, half shaft retainer, intermediate shaft bearing retainer and bearing to the intermediate drive shaft. Refer to Intermediate Drive Shaft Assembly in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  2. Install the intermediate shaft assembly and snap ring into the transfer case. Refer to Intermediate Drive Shaft Assembly in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Install the intermediate drive shaft bearing shield.
  4. Install the transfer case assembly (2). Refer to «Transfer Case Assembly Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  6. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the transfer case assembly (2). Refer to «Transfer Case Assembly Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  4. Remove the intermediate shaft bearing seal, snap ring and intermediate drive shaft from the transfer case. Refer to Intermediate Drive Shaft Removal in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Remove the half shaft retainer, O-ring seal, intermediate shaft bearing retainers and bearing from the intermediate drive shaft. Refer to Intermediate Drive Shaft Disassembly in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  1. Install the intermediate shaft bearing, retainers, O-ring seal and half shaft retainer to the intermediate drive shaft. Refer to Intermediate Drive Shaft Assembly in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  2. Install the intermediate shaft and snap ring into the transfer case. Refer to Intermediate Drive Shaft Assembly in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Install the intermediate drive shaft bearing shield.
  4. Install the transfer case assembly (2). Refer to «Transfer Case Assembly Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  6. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the transfer case assembly (2). Refer to «Transfer Case Assembly Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  4. Remove the intermediate shaft bearing seal, snap ring and intermediate drive shaft from the transfer case. Refer to Intermediate Drive Shaft Removal in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Remove the half shaft retainer and O-ring seal from the intermediate drive shaft. Refer to Intermediate Drive Shaft Disassembly in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  1. Install the O-ring seal and half shaft retainer to the intermediate drive shaft. Refer to Intermediate Drive Shaft Assembly in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  2. Install the intermediate shaft and snap ring into the transfer case. Refer to Intermediate Drive Shaft Assembly in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Install the intermediate drive shaft bearing shield.
  4. Install the transfer case assembly (2). Refer to «Transfer Case Assembly Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  6. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Remove the right front wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
  3. Remove the intermediate drive shaft bearing shield.
  1. Install the intermediate drive shaft bearing shield.
  2. Install the right front wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
  3. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Remove the rear output shaft housing. Refer to Rear Output Shaft Housing Removal in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Remove the transfer case rear output shaft flange and seal. Refer to Rear Output Shaft Housing Disassembly in «Transfer Case Disassemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  1. Install the transfer case rear output shaft seal. Refer to Rear Output Shaft Housing Assembly and Output Flange Installation in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  2. Install the rear output shaft housing. Refer to Rear Output Shaft Housing Installation in «Transfer Case Assemble»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Install the rear propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  5. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Drain the transmission fluid. Refer to «Transmission Fluid Drain and Fill»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) , for the 6T30/6T40/6T45 or «Transmission Fluid Drain and Fill»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t70-repair-instructions-on-vehicle) for the 6T70/6T75.
  4. Remove the propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  5. Remove the right wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
  6. Remove the catalytic converter. For the LFW engine, refer to «Catalytic Converter Replacement - Right Side (LFW)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , and for the LAF engine refer to «Catalytic Converter Replacement (LEA-FWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , «Catalytic Converter Replacement (LEA-AWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system__catalytic-converter-replacement-lea-awd) .
  7. Remove the transfer case brace (3). Refer to «Transfer Case Brace Replacement (LFW Engine)»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  8. Remove the transfer case mounting bracket (3).
  9. Support the transaxle with a jackstand.
  10. Remove the rear transmission mount and bracket. Refer to «Transmission Rear Mount Bracket Replacement (AWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) , «Transmission Rear Mount Bracket Replacement (FWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) .
  11. Remove the bolts (1) securing the transfer case to the transaxle.
  12. Remove the transfer case (2) from the transaxle.
  13. Remove the transfer case to transmission O-ring for (LFW) engine or the gasket for (LAF) engine.
  1. Install a NEW the transfer case to transmission O-ring for LFW engine or NEW gasket for LAF engine. Lube the O-ring with light coating of automatic transmission fluid.
  2. Carefully insert a clean soft cloth into the transmission torque converter housing differential bore to prevent debris from entering the transmission.
  3. Clean the oxidation from the transmission torque converter housing differential bore surface using steel wool or crocus cloth.
  4. Carefully remove any debris and the cloth from the transmission torque converter housing differential bore.
  5. Fabricate 2 guide pins by cutting the heads off of 2 bolts M12x1.75x75. chamfer and remove burrs from the cut end of the bolt.
  6. Hand thread the guide pins (1) into the transmission upper and lower transfer case mounting bolt holes.
  7. Thoroughly clean the transmission bore and ribbing of fluid and debris immediately prior to installing the transfer case.
  8. Install the transfer case (2) to the transaxle.
  9. Remove the guide pins.
  10. Install the bolts (1) securing the transfer case to the transaxle and tighten the bolts to 50 (37 lb ft).
  11. Install the rear transmission mount and bracket. Refer to «Transmission Rear Mount Bracket Replacement (AWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) , «Transmission Rear Mount Bracket Replacement (FWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) .
  12. Remove the jackstand supporting the transaxle.
  13. Install the transfer case brace (3). Refer to «Transfer Case Brace Replacement (LFW Engine)»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  14. Install the catalytic converter. For the LFW engine, refer to «Catalytic Converter Replacement - Right Side (LFW)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , and for the LAF engine refer to «Catalytic Converter Replacement (LEA-FWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , «Catalytic Converter Replacement (LEA-AWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system__catalytic-converter-replacement-lea-awd) .
  15. Install the right wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
  16. Install the propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  17. Fill the transmission fluid. Refer to «Transmission Fluid Drain and Fill»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) , for the 6T30/6T40/6T45 or «Transmission Fluid Drain and Fill»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t70-repair-instructions-on-vehicle) for the 6T70/6T75.
  18. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  19. Lower the vehicle.
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/equinox/ii-2009-2015/remont/ignition-switchsteering-lock/#general-information) .
  2. Drain the transfer case fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  3. Remove the propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  4. Remove the right wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
  5. Remove the catalytic converter. For the LFW engine, refer to «Catalytic Converter Replacement - Right Side (LFW)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , and for the LAF engine refer to «Catalytic Converter Replacement (LEA-FWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , «Catalytic Converter Replacement (LEA-AWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system__catalytic-converter-replacement-lea-awd) .
  6. Remove the transfer case brace (3). Refer to «Transfer Case Brace Replacement (LFW Engine)»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  7. Remove the transfer case mounting bracket (3).
  8. Support the transaxle with a jackstand.
  9. Remove the rear transmission mount and bracket. Refer to «Transmission Rear Mount Bracket Replacement (AWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) , «Transmission Rear Mount Bracket Replacement (FWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) .
  10. Remove the bolts (1) securing the transfer case to the transaxle.
  11. Remove the transfer case (2) from the transaxle.
  12. Remove the transfer case to transmission O-ring for (LFW) engine or the gasket for (LAF) engine.
  1. Install a NEW the transfer case to transmission O-ring for LFW engine or NEW gasket for LAF engine. Lube the O-ring with light coating of automatic transmission fluid.
  2. Install the transfer case (2) to the transaxle.
  3. Install the bolts (1) securing the transfer case to the transaxle and tighten the bolts to 50 (37 lb ft).
  4. Install the rear transmission mount and bracket. Refer to «Transmission Rear Mount Bracket Replacement (AWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) , «Transmission Rear Mount Bracket Replacement (FWD)»(/chevrolet/equinox/ii-2009-2015/remont/automatic-trans/#automatic-transmission-6t45-repair-instructions-on-vehicle) .
  5. Remove the jackstand supporting the transaxle.
  6. Install the transfer case brace (3). Refer to «Transfer Case Brace Replacement (LFW Engine)»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  7. Install the catalytic converter. For the LFW engine, refer to «Catalytic Converter Replacement - Right Side (LFW)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , and for the LAF engine refer to «Catalytic Converter Replacement (LEA-FWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system) , «Catalytic Converter Replacement (LEA-AWD)»(/chevrolet/equinox/ii-2009-2015/remont/exhaust/#engine-exhaust-system__catalytic-converter-replacement-lea-awd) .
  8. Install the right wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
  9. Install the propeller shaft. Refer to «Propeller Shaft Replacement»(/chevrolet/equinox/ii-2009-2015/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints) .
  10. Fill the transfer case with fluid. Refer to «Transfer Case Fluid Replacement»(/chevrolet/equinox/ii-2009-2015/remont/transfer-case/#transfer-case-getrag-760) .
  11. Lower the vehicle.

Scheme 3

Scheme 3: Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal
Scheme 3: Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal
CalloutComponent Name
1Transfer Case Input Shaft Face Seal - RPO MHC Only
2Transfer Case O-ring Seal - RPO MH4 Only
3Transfer Case Vent Assembly TIP: Remove the vent only if damaged or blocked.
4Transfer Case Bracket-to-Transfer Case Bolts (Qty: 2)
5Transfer Case Bracket
6Transfer Case Heat Shield Bolts (Qty: 3) - Model Dependent
7Transfer Case Heat Shield - Model Dependent
8Transfer Case Drain Plug
9Transfer Case Fill Plug

Housing O-Ring, Vent Assembly, Drain and Fill Plug Removal

Scheme 4

Scheme 4: Intermediate Drive Shaft Removal
Scheme 4: Intermediate Drive Shaft Removal
CalloutComponent Name
1Front Wheel Drive Retainer
2Front Wheel Drive Intermediate Shaft

Intermediate Drive Shaft Removal

Scheme 5

Scheme 5: Rear Output Shaft Housing Removal
Scheme 5: Rear Output Shaft Housing Removal
CalloutComponent Name
1Transfer Case Rear Output Shaft Housing Bolt (Qty: 6)
2Transfer Case Rear Output Shaft Housing TIP: Locate 2 screwdrivers or prybars to the flange area of the housing to ease removal.
3Transfer Case Rear Output Shim
4Transfer Case Rear Output Shaft Housing Seal O-ring TIP: Discard the O-ring after removal.

Rear Output Shaft Housing Removal

Scheme 6

Scheme 6: Right Transfer Case, Input and Output Drive Shaft Removal
Scheme 6: Right Transfer Case, Input and Output Drive Shaft Removal
CalloutComponent Name
1Transfer Case Half Bolts (Qty: 12)
2Transfer Case - Right
3Transfer Case Seal-to-Transfer Case - Right
4Transfer Case Input Shaft
5Transfer Case Rear Output Drive Shaft
6Transfer Case Half Locating Pins (Qty: 2) Remove the pins only if damaged. Inspect the case for similar damage. Refer to Transfer Case Cleaning and Inspection .

Right Transfer Case, Input and Output Drive Shaft Removal

Scheme 7

Scheme 7: Rear Output Shaft Housing Disassembly
Scheme 7: Rear Output Shaft Housing Disassembly
CalloutComponent Name
1Transfer Case Rear Output Drive Gear Nut TIP: Use a 30 mm socket. Special Tools DT-08614-A Pinion Flange Holder and Remover For equivalent regional tools, refer to Special Tools
2Transfer Case Rear Output Shaft Flange Special Tools DT-48146 Press Support For equivalent regional tools, refer to Special Tools
3Transfer Case Rear Output Shaft Bearing Assembly TIP: Use a press to remove the output shaft from the housing.
4Transfer Case Rear Output Shaft Bearing Spacer
5Transfer Case Rear Output Shaft
6Transfer Case Rear Output Shaft Oil Slinger TIP: Remove the slinger only if damaged. Refer to Rear Output Drive Housing Cleaning and Inspection .
7Transfer Case Rear Output Shaft Seal TIP: Discard the seal after removal.

Rear Output Shaft Housing Disassembly

Scheme 8

Scheme 8: Intermediate Drive Shaft Disassembly
Scheme 8: Intermediate Drive Shaft Disassembly
CalloutComponent Name
1Half Shaft Retainer
2O-Ring
3Front Wheel Drive Intermediate Shaft Bearing Retainers (Qty: 2)
4Front Wheel Drive Intermediate Shaft Bearing Assembly TIP: Use a press, with the Rear Pinion and Axle Bearing Remover flat side up, in order to remove the bearing assembly. Special Tools J-22912-BJ 22912-B Rear Pinion and Axle Bearing Remover For equivalent regional tools, refer to Special Tools .

Intermediate Drive Shaft Disassembly

Scheme 9

Scheme 9: Transfer Case Cleaning and Inspection
Scheme 9: Transfer Case Cleaning and Inspection
CalloutComponent Name
CAUTION: Refer to Machined Surface Damage Caution . Preliminary Procedure Clean the left and right transfer case housings in cleaning solvent and air dry. The transfer case internal components are not to be serviced. If the internal components are damaged, the transfer case must be replaced.
1Transfer Case- Left and Right TIP: Inspect for cracks, broken areas, or other damage. The transfer case assembly must be replaced if damage is found.
2Transfer Case Rear Output Drive Housing Bore TIP: Repair small scratches or nicks with light sanding.
3Case Sealing Surface TIP: Repair small scratches or nicks with a soft stone.
4Transfer Case Bearing Races TIP: Replace the transfer case assembly if a bearing has spun or if cracks are detected.
5Transfer Case Thread Bolt Holes TIP: Repair any damaged threads.
6Transfer Case Half Locating Pin Holes
CAUTION
Refer to Machined Surface Damage Caution .

Transfer Case Cleaning and Inspection

Scheme 10

Scheme 10: Rear Output Drive Housing Cleaning and Inspection
Scheme 10: Rear Output Drive Housing Cleaning and Inspection
CalloutComponent Name
Preliminary Procedures Clean all components in cleaning solvent and air dry. The transfer case internal components are not to be serviced. If internal components other than seals are damaged, the transfer case must be replaced.
1Transfer Case Rear Output Shaft Flange Replace if flange, threaded holes, or splines are damaged. Inspect sealing surface for corrosion, excessive wear, or damage.
2Transfer Case Rear Output Shaft Oil Slinger TIP: Replace the slinger if damaged, cracked, loose, or distorted.
3Transfer Case Rear Output Shaft Bearing Assembly TIP: Inspect bearings for roughness, spalling, or pitting.
4Transfer Case Rear Output Shaft Housing Inspect for cracks, broken areas, or other damage. Inspect bearing races for roughness, brinelling, or pitting. Inspect the O-ring channel for porosity or damage. Scratches or nicks in other areas may be repaired with light sanding.
5Transfer Case Rear Output Shaft Splines TIP: Inspect for damage and press fit to flange.
6Transfer Case Rear Output Shaft TIP: Inspect for pitting, excessive wear, or damage.

Rear Output Drive Housing Cleaning and Inspection

Scheme 11

Scheme 11: Input Shaft Seal Replacement - Right
Scheme 11: Input Shaft Seal Replacement - Right
CalloutComponent Name
1Transfer Case Input Shaft Seal - Right CAUTION: Do not use a screwdriver or punch to remove the seal. Using a screwdriver or punch to remove the seal may damage the aluminum housing sealing surface. Special Tools DT-48074 Input and Output Shaft Seal Installer J-8092 Driver Handle DT-26941/KM-J-26941 Bushing and Bearing Remover - 3-4 in DT-45124 Removal Bridge For equivalent regional tools, refer to Special Tools .
CAUTION
Do not use a screwdriver or punch to remove the seal. Using a screwdriver or punch to remove the seal may damage the aluminum housing sealing surface.

Input Shaft Seal Replacement - Right

Scheme 12

Scheme 12: Input Shaft Seal Replacement - Left (RPO MH4)
Scheme 12: Input Shaft Seal Replacement - Left (RPO MH4)
CalloutComponent Name
1Transfer Case Input Shaft Seal - Left CAUTION: Do not use a screwdriver or punch to remove or install the seal. Using a screwdriver or punch to remove or install the seal may damage the aluminum housing sealing surface. Procedure Lightly lubricate the outer diameter (OD) of the seal with clean gear lube prior to installation. To ensure proper alignment and depth of the seal, take four measurements every 90 degrees around the seal circumference, verifying uniform depth. The distance from the top face of the machined surface of the bore to the metal flange of the seal (A) should be 17.6 +/- 0.5 mm (0.693 +/- 0.02 in). Failure to follow these instructions will result in replacement seal failure. TIP: Alignment of seal is critical and use of correct tool is necessary. The machined surface of the bore must be clean and free from scratches or nicks. Special Tools DT-48074 Input and Output Shaft Seal Installer J-8092 Driver Handle DT-26941/KM-J-26941 Bushing and Bearing Remover - 3-4 in DT-45124 Removal Bridge For equivalent regional tools, refer to Special Tools
CAUTION
Do not use a screwdriver or punch to remove or install the seal. Using a screwdriver or punch to remove or install the seal may damage the aluminum housing sealing surface.

Input Shaft Seal Replacement - Left (RPO MH4)

Scheme 13

Scheme 13: Input Shaft Seal Replacement - Left (RPO MHC)
Scheme 13: Input Shaft Seal Replacement - Left (RPO MHC)
CalloutComponent Name
1Transfer Case Input Shaft Seal - Left CAUTION: Do not use a screwdriver or punch to remove or install the seal. Using a screwdriver or punch to remove or install the seal may damage the aluminum housing sealing surface. Procedure Lightly lubricate the outer diameter (OD) of the seal with clean gear lube prior to installation. To ensure proper alignment and depth of the seal, take four measurements every 90 degrees around the seal circumference, verifying uniform depth. The distance from the top face of the machined surface of the bore to the metal flange of the seal (A) should be 80.0 +/- 0.5 mm (3.15 +/- 0.02 in). Failure to follow these instructions will result in replacement seal failure. TIP: Alignment of seal is critical and use of correct tool is necessary. The machined surface of the bore must be clean and free from scratches or nicks. Special Tools DT-48074 Input and Output Shaft Seal Installer J-8092 Driver Handle DT-26941/KM-J-26941 Bushing and Bearing Remover - 3-4 in DT-45124 Removal Bridge For equivalent regional tools, refer to Special Tools
CAUTION
Do not use a screwdriver or punch to remove or install the seal. Using a screwdriver or punch to remove or install the seal may damage the aluminum housing sealing surface.

Input Shaft Seal Replacement - Left (RPO MHC)

Scheme 14

Scheme 14: Front Drive Axle Inner Shaft Seal Replacement
Scheme 14: Front Drive Axle Inner Shaft Seal Replacement
CalloutComponent Name
1Front Drive Axle Intermediate Shaft Seal Assembly TIP: Inner Drive Shaft Seal Installer seats the seal to a specific depth. Other installation methods may set the seal to a non-functional depth. Special Tools DT 48078DT-48078 Inner Drive Shaft Seal Installer J 8092 Driver Handle For equivalent regional tools, refer to Special Tools .

Front Drive Axle Inner Shaft Seal Replacement

Scheme 15

Scheme 15: Input Shaft and Rear Output Drive Shaft Cleaning and Inspection
Scheme 15: Input Shaft and Rear Output Drive Shaft Cleaning and Inspection
CalloutComponent Name
Preliminary Procedures Clean all components in cleaning solvent and air dry. The transfer case internal components are not to be serviced. If internal components other than seals are damaged, the transfer case must be replaced.
1Transfer Case Input Shaft Gear TIP: Inspect for pitting, excessive wear, or damage.
2Transfer Case Rear Output Drive Shaft Gear TIP: Inspect for pitting, excessive wear, or damage.
3Transfer Case Input Shaft Bearing Assembly TIP: Inspect bearings for roughness, spalling, or pitting.
4Transfer Case Rear Output Drive Shaft Bearing Assembly TIP: Inspect bearings for roughness, spalling, or pitting.

Input Shaft and Rear Output Drive Shaft Cleaning and Inspection

Scheme 16

Scheme 16: Intermediate Drive Shaft Assembly
Scheme 16: Intermediate Drive Shaft Assembly
CalloutComponent Name
1Transfer Case Intermediate Drive Shaft
2Transfer Case Intermediate Drive Shaft Bearing Retainers (Qty: 2)
3Transfer Case Intermediate Drive Shaft Bearing Assembly TIP: Use a press, with the DT-22912-B/KM-307-B rear pinion and axle bearing remover flat side up, in order to install the bearing assembly. Special Tools DT-22912-B/KM-307-B Rear Pinion and Axle Bearing Remover For equivalent regional tools, refer to Special Tools
4O-ring
5Half Shaft Retainer

Intermediate Drive Shaft Assembly

Scheme 17

Scheme 17: Rear Output Shaft Housing Assembly
Scheme 17: Rear Output Shaft Housing Assembly
CalloutComponent Name
1Transfer Case Rear Output Shaft
2Transfer Case Rear Output Shaft Bearing Spacer
3Transfer Case Rear Output Shaft Housing
4Transfer Case Rear Output Shaft Bearing Assembly TIP: Use a press with the J-5590 pinion bearing race installer - rear to install the housing and bearings to the output shaft. Special Tools J-5590 Pinion Bearing Race Installer - Rear For equivalent regional tools, refer to Special Tools
5Transfer Case Rear Output Shaft Seal TIP: Use a press with the DT-48075 output shaft seal installer to install the seal. Special Tools DT-48075 Output Shaft Seal Installer For equivalent regional tools, refer to Special Tools

Rear Output Shaft Housing Assembly

Scheme 18

Scheme 18: Output Flange Installation
Scheme 18: Output Flange Installation
CalloutComponent Name
1Transfer Case Rear Output Shaft Oil Slinger TIP: Use a press with the DT-48077 output shaft slinger installer in order to install the slinger. Special Tools DT-48077 Output Shaft Slinger Installer For equivalent regional tools, refer to Special Tools
2Transfer Case Rear Output Shaft Flange TIP: Use a press with the J-5590 pinion bearing race installer - rear to install the flange. Special Tools J-5590 Pinion Bearing Race Installer - Rear For equivalent regional tools, refer to Special Tools
3Transfer Case Rear Output Shaft Nut CAUTION: Refer to Fastener Caution . The rear output shaft nut is supplied with a dry retaining compound patch. If reusing the nut, apply retaining compound to the threads. Refer to Adhesives, Fluids, Lubricants, and Sealers . Use a 30 mm socket or the J-29873 Injector Nozzle Socket 30 mm and the DT-08614-A Pinion Flange Holder and Remover. Tighten 235 N.m (173 lb ft) Special Tools DT-08614-A Pinion Flange Holder and Remover For equivalent regional tools, refer to Special Tools
CAUTION
Refer to Fastener Caution .

Output Flange Installation

Scheme 19

Scheme 19: Right Transfer Case, Input Shaft, and Output Drive Shaft Installation
Scheme 19: Right Transfer Case, Input Shaft, and Output Drive Shaft Installation
CalloutComponent Name
1Transfer Case Half Locating Pins
2Transfer Case Input Shaft TIP: Install the input and output shafts as a set with the splines engaged.
3Transfer Case Rear Output Drive Shaft
4Transfer Case Seal to the Transfer Case - Right
5Transfer Case - Right
6Transfer Case Half Bolts (Qty: 12) CAUTION: Refer to Fastener Caution . Tighten 29 N.m (21 lb ft)
CAUTION
Refer to Fastener Caution .

Right Transfer Case, Input Shaft, and Output Drive Shaft Installation

Scheme 20

Scheme 20: Rear Output Shaft Housing Installation
Scheme 20: Rear Output Shaft Housing Installation
CalloutComponent Name
1Transfer Case Rear Output Shaft Housing Seal O-ring
2Transfer Case Rear Output Shim
3Transfer Case Rear Output Shaft Housing CAUTION: Do not use a drive hammer when the splines are not engaged. Use of a drive hammer when the splines are not engaged will damage the output shaft teeth. Use of a heat gun allows easy alignment of the bolt holes to the housing during assembly. Install the rear output shaft housing with the flat area aligned to the tab on the main housing. Rotate the pinion gear during assembly to engage the gear teeth. Special Tools EL-25070 Heat Gun - 500-750F For equivalent regional tools, refer to Special Tools
4Transfer Case Rear Output Shaft Housing Bolts (Qty: 6) CAUTION: Refer to Fastener Caution . Tighten 29 N.m (21 lb ft)
CAUTION
Do not use a drive hammer when the splines are not engaged. Use of a drive hammer when the splines are not engaged will damage the output shaft teeth.
CAUTION
Refer to Fastener Caution .

Rear Output Shaft Housing Installation

Scheme 21

Scheme 21: Intermediate Drive Shaft Installation
Scheme 21: Intermediate Drive Shaft Installation
CalloutComponent Name
1Front Wheel Drive Intermediate Shaft CAUTION: DT-48094 must be used over the intermediate shaft prior to installation in order to protect the intermediate shaft seal from damage. Special Tools DT-48094 Installation Guide Shaft For equivalent regional tools, refer to Special Tools
2Front Wheel Drive Retainer
CAUTION
DT-48094 must be used over the intermediate shaft prior to installation in order to protect the intermediate shaft seal from damage.

Intermediate Drive Shaft Installation

Scheme 22

Scheme 22: Housing O-ring, Vent Assembly, Drain and Fill Plug Installation
Scheme 22: Housing O-ring, Vent Assembly, Drain and Fill Plug Installation
CalloutComponent Name
1Transfer Case Input Shaft Face Seal - RPO MHC Only
2Transfer Case O-ring Seal - RPO MH4 Only
3Transfer Case Vent Assembly TIP: Replace the vent if damaged or blocked.
4Drain Plug CAUTION: Refer to Component Fastener Tightening Caution . Tighten 39 N.m (29 lb ft)
5Fill Plug Tighten 39 N.m (29 lb ft)
6Transfer Case Heat Shield - Model Dependent
7Transfer Case Heat Shield Bolts (Qty: 3) - Model Dependent CAUTION: Refer to Fastener Caution . Tighten 11 N.m (97 lb in)
8Transfer Case Bracket
9Transfer Case Bracket Bolts (Qty: 2) TIP: Tighten the bracket bolts to light assembly torque. Tighten to specification after the transfer case is mounted in the vehicle. Refer to Fastener Tightening Specifications .
CAUTION
Refer to Fastener Caution .

Housing O-ring, Vent Assembly, Drain and Fill Plug Installation

Scheme 23

Scheme 23: Transfer Case Description and Operation
Scheme 23: Transfer Case Description and Operation

Transfer Case Operation

The transfer case in this vehicle consists of an aluminum housing with input helical gear, output driven helical gear, ring and pinion hypoid gear set, and an intermediate drive shaft.

The transfer case transfers torque/power to the on-demand rear differential through a propshaft assembly.

The on-demand rear differential distributes variable torque/power to the rear wheels through individual axle shafts.

Within the rear differential assembly is an active on-demand coupling system.

The on-demand system rear differential control module monitors wheel speed, vehicle speed, wheel slippage, and other variables. The module directs the rear differential to distribute torque to the rear wheels as required.

Typical conditions when torque is applied are during vehicle launches, even without wheel slip, and when there is front wheel slippage relative to the rear wheels. The amount of torque depends on the vehicle speed and the amount of wheel slippage.

Transfer Case Fluid

The transfer case uses a specifically developed synthetic hypoid gear lubricant, which is intended for lifetime service. Full fluid level is at the bottom of the fill plug hole.

New Product Information

The purpose of New Product Information is to document, important product changes which occur either model year-to-model year or interim model year.

Changes may include one or more of the following items

  1. Specification changes
  2. New sealants and/or adhesives
  3. Disassembly and assembly procedure revisions
  4. Mechanical and diagnostic procedure revisions
  5. New special tools required
  6. Interim model year design changes
  7. A component comparison from the previous model year

2008 Mid-Model Intermediate Drive Shaft (IDS) Seal Update

The IDS seal design was updated in the mid-model year 2008 Getrag 760/790 Transfer Cases.

Replacing the IDS seal with the correct seal requires identification between first and second design transfer cases. Refer to the table below.

Seal Design UsageFirst DesignSecond Design
Transfer Case P/N2424457324246665
Original IDS Seal P/N19132951 / 1917869819206322
Original Seal ColorYellow or BlueGreen
Replacement Service Seal1918099819206322
Service Seal ColorGreenGreen
VIN Breakpoint: Chevrolet, Pontiac - 12/20/20072CNDL037686075818
VIN Breakpoint: Saturn - 1/2/20083GSDL43N58S631116

Scheme 24

Scheme 24: IDS Seal Identification
Scheme 24: IDS Seal Identification

First design, pre-breakpoint seals were built with IDS seals that have yellow or blue shaft guides and are replaced with unique, short neck seals (1) with a green shaft guide.

Second design, post-breakpoint seals were built with IDS seals that have green shaft guides (1) and are serviced with unique, long neck seals (2) with green shaft guides.

Seal Design

Second design IDS seals have sealing lips extended about 5 mm (0.20 in) from the first design sealing location.

Second design IDS seals are not compatible with first design transfer cases. Installing a second design seal in a first design transfer case will create a transmission fluid leak due to interference with the input shaft.

Scheme 25

Scheme 25: Seal Installation
Scheme 25: Seal Installation

Installing the replacement seal to the proper depth is critical. Use DT 48078 inner drive shaft seal installer with J 8092 driver handle to install the seal 2.8 mm (0.11 in) (a) from the end of the input shaft. Refer to Front Drive Axle Inner Shaft Seal Replacement .

Scheme 26

Scheme 26: Identification Tag
Scheme 26: Identification Tag
CalloutComponent Name
1GM Part Number
2Getrag Serial Number

Special Tools

Illustration Tool Number/Description DT-48074 Input and Output Shaft Seal Installer DT-48075 Output Shaft Seal Installer DT-48077 Output Shaft Slinger Installer DT-48078 Inner Drive Shaft Seal Installer DT-48094 Installation Guide Shaft DT-48146 6-9694356 Press Support J 5590 EN 24254-A Pinion Bearing Race Installer - Rear GE 8092 6-9606332 M-840911-A J 8092 Driver Handle DT 08614-A M-830710-A J-08614-A Pinion Flange Holder and Remover DT 22912-B J 22912-B 6-9694357 KM 307-B Rear Pinion and Axle Bearing Remover EL 25070 South America Use Local Equivalent J 25070 Heat Gun - 500-750F DT 26941 J 26941 KM-J 26941 Bushing and Bearing Remover - 3-4 in GE 28431-6 J 28431-6 Fluorescent Oil Dye GE 28428-E South America Use Local Equivalent J 4220 J 28428-E High-Intensity Black Light Kit CH 39570 J 39570 Chassis Ears DT 45124 J 45124 Removal Bridge

Scheme 27

Scheme 27: Special Tools
Scheme 27: Special Tools

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