Repair manual
Wiring diagrams
Chevrolet Cutaway G3500 Repair Manual
Step-by-step repair and maintenance instructions for the Chevrolet Cutaway G3500 (1997–2012): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
68sections
173articles
ENManual language
- Fastener Tightening Specifications
- Power Steering Pump Specifications
- Visual/Physical Inspection
- Test Description
- Power Steering Fluid Leaks
- Steering Effort Hard in One or Both Directions
- Steering Effort Too Easy in One or Both Directions
- Checking and Adding Power Steering Fluid
- Removal Procedure
- Installation Procedure
- Power Steering Pulley Replacement
- Assembly Procedure
- Pitman Shaft Seal Replacement (Non Rack and Pinion)
- Tools Required
- Power Steering Cooler Pipe/Hose Replacement (GT4)
- Power Steering Cooler Pipe/Hose Replacement (GT5)
- Power Steering Reservoir Outlet Pipe/Hose Replacement
- Power Steering Gear Replacement (Non-Rack and Pinion)
- Disassembly Procedure
- Worm Thrust Bearing Preload Adjustment - Off Vehicle (700 Gear)
- Rack Piston and Worm Shaft Replacement - Off Vehicle (700 Gear)
- Pitman Shaft Seals and Bearing Replacement - Off Vehicle (700 Gear)
- Steering Gear Thrust Support Replacement - Off Vehicle (700 Gear)
- Special Tools
- SPECIAL CARE DURING MECHANICAL REPAIRS
- SYSTEM OPERATION CHECK
- PICKUPS WITH PASSENGER AIR BAG
- ALL MODELS EXCEPT PICKUPS WITH PASSENGER AIR BAG
- VEHICLES WITH PASSENGER PRESENCE SYSTEM
- SERVICE PRECAUTIONS
- DISABLING & ACTIVATING AIR BAG SYSTEM
- SUPPLEMENTAL INFLATABLE RESTRAINT DISABLING & ENABLING ZONES
- ALERO, GRAND AM & MALIBU
- Disabling System
- Activating System
- AVALANCHE, ESCALADE, ESCALADE ESV, ESCALADE EXT, SIERRA, SILVERADO, SUBURBAN, TAHOE, YUKON & YUKON XL
- AVEO
- BLAZER, CANYON, COLORADO, JIMMY, S10 PICKUP & SONOMA
- BRAVADA, ENVOY, ENVOY XUV, TRAILBLAZER, & RAINIER
- CLASSIC
- GTO
- SRX
- XLR