Contents Section: Automatic HVAC System All sections

HVAC System - Automatic Chevrolet Cruze I рестайлинг

Automatic HVAC System 16 illustrations ~14323 words

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Air Conditioning Control Module Bolt2.5 N.m22 lb in
Air Conditioning Module Wiring Harness Bolt5 N.m44 lb in
Air Inlet Housing Bolt2.5 N.m22 lb in
Air Inlet Valve Actuator Bolt2.5 N.m22 lb in
Instrument Panel Tie Bar Bolts22 N.m16 lb ft
Instrument Panel Tie Bar Nuts9 N.m80 lb in
Mode Control Cam Actuator Screw2.5 N.m22 lb in
Mode Valve Actuator Bolt2.5 N.m22 lb in
Temperature Valve Actuator Bolt2.5 N.m22 lb in

Fastener Tightening Specifications

Scheme 45

Scheme 45: Module Power and Ground, Blower Control, and Serial Data Wiring Schematics

Scheme 46

Scheme 46: Air Delivery and Temperature Controls

Scheme 47

Scheme 47: Compressor Controls Wiring Schematics

Scheme 48

Scheme 48: Temperature Sensors Wiring Schematics

HVAC Component Replacement Reference

Scan Tool NameComponent Code / Schematic NameService NameRepair Instruction Name
Air Recirculation Door ActuatorM46 Air Recirculation Door ActuatorAir Recirculation Door ActuatorAir Inlet Valve Actuator Replacement
Left Temperature Door ActuatorM6 Air Temperature ActuatorAir Temperature ActuatorTemperature Valve Actuator Replacement
Mode Door ActuatorM37 Mode Door ActuatorMode Door ActuatorMode Control Cam Replacement
Blower MotorM8 Blower MotorBlower MotorBlower Motor Replacement
A/C High Side Pressure SensorB1 A/C Refrigerant Pressure SensorA/C Refrigerant Pressure SensorAir Conditioning (A/C) Refrigerant Pressure Sensor Replacement
A/C Compressor ClutchQ2 A/C Compressor ClutchA/C Compressor ClutchAir Conditioning Clutch Assembly Replacement
Radio/HVAC ControlA20 Radio/HVAC ControlRadio/HVAC ControlHeater and Air Conditioning Remote Control Replacement
Remote Heater and Air Conditioning Control ModuleK33 HVAC Control ModuleHVAC Control ModuleHeater and Air Conditioning Remote Control Replacement

HVAC Component Replacement Reference

Diagnostic Code Index

DTCDescription
DTC B0163DTC B0163 02 Passenger Compartment Temperature Sensor Circuit Short to Ground DTC B0163 05 Passenger Compartment Temperature Sensor Circuit High Voltage/Open
DTC B0173, B0178, or B3933DTC B0173 02 Upper Left Duct Air Temperature Sensor Circuit Short to Ground DTC B0173 05 Upper Left Duct Air Temperature Sensor Circuit High Voltage/Open DTC B0178 02 Lower Left Duct Air Temperature Sensor Circuit Short to Ground DTC B0178 05 Lower Left Duct Air Temperature Sensor Circuit High Voltage/Open DTC B3933 02 Air Conditioning Evaporator Temperature Sensor Circuit Short to Ground DTC B3933 05 Air Conditioning Evaporator Temperature Sensor Circuit High Voltage/Open
DTC B018A, B048C, B048F, or B1395DTC B018A 02 Windshield Temperature Sensor Circuit Short to Ground DTC B018A 05 Windshield Temperature Sensor Circuit High Voltage/Open DTC B048C 02 Humidity Sensor Humidity Circuit Short to Ground DTC B048C 05 Humidity Sensor Humidity Circuit High Voltage/Open DTC B048F 02 Humidity Sensor Temperature Circuit Short to Ground DTC B048F 05 Humidity Sensor Temperature Circuit High Voltage/Open DTC B1395 03 Control Module Voltage Reference Output Circuit Low Voltage DTC B1395 07 Control Module Voltage Reference Output Circuit High Voltage
DTC B0183DTC B0183 02 Solar Load Sensor Circuit Short to Ground DTC B0183 05 Solar Load Sensor Circuit High Voltage/Open
DTC B0193DTC B0193 01 Front Blower Motor Speed Circuit Short to Battery DTC B0193 06 Front Blower Motor Speed Circuit Low Voltage/Open
DTC B0223, B0233, B023A, or B0408DTC B0223 01 Recirculate Position Command 1 Circuit Short to Battery DTC B0223 06 Recirculate Position Command 1 Circuit Low Voltage/Open DTC B0233 01 Air Flow Control Circuit Short to Battery DTC B0233 06 Air Flow Control Circuit Low Voltage/Open DTC B023A 02 HVAC Actuators Supply Voltage Short to Ground DTC B0408 01 Main Temperature Control Circuit Short to Battery DTC B0408 06 Main Temperature Control Circuit Low Voltage/Open
DTC B3843DTC B3843 02 Air Quality Sensor Circuit Short to Ground DTC B3843 05 Air Quality Sensor Circuit High Voltage/Open DTC B3843 08 Air Quality Sensor Circuit Performance - Signal Invalid
DTC B393BDTC B393B 04 Air Conditioning Compressor Valve Control Circuit Open DTC B393B 0B Air Conditioning Compressor Valve Control Circuit High Current
DTC P0530, P0532, or P0533DTC P0530 03 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit Low Voltage DTC P0530 07 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit High Voltage DTC P0532 00 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit Low Voltage DTC P0533 00 Air Conditioning (A/C) Refrigerant Pressure Sensor Circuit High Voltage
DTC P0645, P0646, or P0647DTC P0645 Air Conditioning (A/C) Compressor Clutch Relay Control Circuit DTC P0646 Air Conditioning (A/C) Compressor Clutch Relay Control Circuit Low Voltage DTC P0647 Air Conditioning (A/C) Compressor Clutch Relay Control Circuit High Voltage

DIAGNOSTIC CODE INDEX

Diagnostic Instructions

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

Diagnostic Fault Information

CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Signal Terminal 3B0163 02B0163 05B0163 051
Low ReferenceB0163 05, B0183 05
1. HVAC Malfunction

Circuit/System Description

The ambient light/sunload sensor includes the sunload sensor and passenger compartment temperature sensor.

This sensor assembly provides information about

  1. Sun heat intensity
  2. Passenger compartment temperature

The vehicle uses a sunload sensor that is integrated into one sensor assembly along with the passenger compartment temperature sensor. Low reference and signal circuits enable the sensor to operate. The sensor signal varies between 0-5 V.

The passenger compartment temperature sensor is a negative temperature co-efficient thermistor. A signal and low reference circuit enables the sensor to operate. As the air temperature increases, the sensor resistance decreases. The sensor signal varies between 0-5 V.

Bright or high intensity light causes the vehicles interior temperature to increase. The HVAC system compensates for the increased temperature by diverting additional cool air into the vehicle.

Conditions for Running the DTC

  1. Ignition ON
  2. The HVAC control module is ON.

Conditions for Setting the DTC

The HVAC control module detects the sensor signal out of range. The signal voltage is less than 0.1 V or greater than 4.9 V for more than 50 ms.

Action Taken When the DTC Sets

The system operates using a default value.

Conditions for Clearing the DTC

The sensor signal is within specified range between 0.1-4.9 V.

Reference Information

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the B10B Ambient Light/Sunload Sensor. It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 10 ohms between the low reference circuit terminal 6 and ground. If 10 ohms or greater Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If less than 10 ohms
  3. Ignition ON.
  4. Verify the scan tool parameter Passenger Compartment Air Temperature (Unfiltered) is less than -35°F. If -35°F or greater Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for infinite resistance between the signal circuit terminal 3 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K33 HVAC Control Module. If less than -35°F
  5. Install a 3 A fused jumper wire between the signal circuit terminal 3 and the low reference circuit terminal 6.
  6. Verify the scan tool parameter Passenger Compartment Air Temperature (Unfiltered) is greater than 240°F. If 240°F or less Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If greater than 240°F
  7. Test or replace the B10B Ambient Light/Sunload Sensor.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming and setup
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

The air temperature sensors are a 2-wire negative temperature co-efficient thermistor. The vehicle uses the following air temperature sensors

  1. Air temperature sensor - left upper
  2. Air temperature sensor - left lower
  3. A/C evaporator temperature sensor

A signal and low reference circuit enables the sensor to operate. As the air temperature surrounding the sensor increases, the sensor resistance decreases. The sensor signal voltage decreases as the resistance decreases. The sensor operates within a temperature range between -40 to +85°C (-40 to +185°F). The sensor signal varies between 0-5 V. The HVAC control module converts the signal to a range between 0-255 counts. As the air temperature increases the count value will decrease. If the HVAC control module detects a malfunctioning sensor, then the control module software will use a default air temperature value. The default action ensures that the HVAC system can adjust the inside air temperature near the desired temperature until the condition is corrected.

  1. Ignition ON
  2. The HVAC control module is ON.

The HVAC control module detects the sensor signal out of range. The signal voltage is less than 0.1 V or greater than 4.9 V for more than 50 ms.

The system operates using a default value.

The sensor signal is within specified range between 0.1-4.9 V.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the appropriate temperature sensor It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 10 ohms between the low reference circuit terminal B and ground. If 10 ohms or greater Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If less than 10 ohms
  3. Ignition ON.
  4. Verify the appropriate scan tool Temperature Sensor parameter is less than -35°C (-39°F). If -35°C (-39°F) or less Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for infinite resistance between the signal circuit terminal A and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K33 HVAC Control Module. If greater than -35°C (-39°F)
  5. Install a 3 A fused jumper wire between the signal circuit terminal A and the low reference circuit terminal B.
  6. Verify the scan tool temperature sensor parameter is greater than 85°C (185°F). If 85°C (185°F) or greater Ignition OFF, disconnect the harness connector at the HVAC control module, ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If less than 0.1 V
  7. Test or replace the temperature sensor.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming and setup
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
5 V ReferenceB1395 03B1395 03B1395 07
Signal Terminal 2B048C 02B048C 05B048C 05
Signal Terminal 4B018A 02B018A 05B018A 05
Signal Terminal 5B048F 02B048F 05B048F 05
Low ReferenceB018A 05, B048C 05, B048F 05, B1395 03

The windshield temperature and inside moisture sensor includes the relative humidity sensor, windshield temperature sensor and humidity sensing element temperature sensor.

This sensor assembly provides information about

  1. Relative humidity level at windshield inside
  2. Temperature of the windshield inside
  3. Temperature of the humidity sensor element

The relative humidity sensor measures the relative humidity of the compartment side of the windshield. It also detects the temperature of the windshield surface on the compartment side. Both values are used as control inputs for the HVAC control module application to calculate the fog risk on windshield compartment side and ability to reduce fuel consumption by decreasing A/C compressor power to a minimum without causing any fog. The sensor will also enable partial recirculation mode in order to improve heat-up performance of the passenger compartment under cold ambient temperature conditions without the risk of mist build-up on the windshield. The humidity sensor element temperature sensor supplies the temperature of the humidity sensor element. It is only needed if the thermal contact between the humidity sensing element and the inside windshield surface is not sufficient.

  1. Ignition ON.
  2. The HVAC control module is ON.

B018A 02, B048C 02, B048F 02 or B1395 03

The HVAC control module detects the sensor signal out of range. The signal voltage is less than 0.1 V for more than 50 ms.

B018A 05, B048C 05, B048F 05 or B1395 07

The HVAC control module detects the sensor signal out of range. The signal voltage is greater than 4.9 V for more than 50 ms.

  1. The system will use the last valid values as default.
  2. If no value is read at the time of fault, the HVAC control module uses 60% for humidity.

The condition for setting the DTC is no longer present.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B160 Windshield Temperature and Inside Moisture Sensor. It may take up to 10 min for all vehicle systems to power down.
  2. Test for less than 10 ohms between the low reference circuit terminal 3 and ground. If 10 ohms or greater Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If less than 10 ohms
  3. Ignition ON.
  4. Test for 4.8-5.2 V between the 5 V reference circuit terminal 1 and ground. If less than 4.8 V Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for infinite resistance between the 5 V reference circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the 5 V reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If greater than 5.2 V Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for less than 1 V between the 5 V reference circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K33 HVAC Control Module. If between 4.8-5.2 V
  5. Verify the scan tool parameters listed below are less than -37°C (-35°F). Windshield Temperature Passenger Compartment Humidity Sensor Temperature If -37°C (-35°F) or greater Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for infinite resistance between ground and the signal circuit terminals listed below: Windshield temperature sensor signal terminal 4 Passenger compartment humidity sensor temperature signal terminal 5 If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K33 HVAC Control Module. If less than -37°C (-35°F)
  6. Install a 3 A fused jumper wire between the low reference circuit terminal 3 and each signal circuit terminal listed below: Windshield temperature sensor signal terminal 4 Passenger compartment humidity sensor temperature signal terminal 5
  7. Verify the appropriate scan tool parameter listed below is greater than 114°C (238°F). Windshield Temperature Passenger Compartment Humidity Sensor Temperature If 114°C (238°F) or less Ignition OFF, remove the jumper wire and disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for less than 1 V between the signal circuit terminals listed below and ground. Windshield temperature sensor signal terminal 4 Passenger compartment humidity sensor temperature signal terminal 5 If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If greater than 114°C (238°F)
  8. Remove the jumper wire.
  9. Verify the scan tool Passenger Compartment Humidity parameter is greater than 95%. If 95% or less Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for infinite resistance between the signal circuit terminal 2 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K33 HVAC Control Module. If greater than 95%
  10. Install a 3 A fused jumper wire between the passenger compartment humidity sensor signal circuit terminal 2 and the low reference circuit terminal 3.
  11. Verify the scan tool Passenger Compartment Humidity Sensor parameter is less than 5%. If 5% or greater Ignition OFF, remove the jumper wire and disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for less than 1 V between the signal circuit terminal 2 and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If less than 5%
  12. Test or replace the B160 Windshield Temperature and Inside Moisture Sensor.

Perform the Diagnostic Repair Verification after completing the repair.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming and setup
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
SignalB0183 05B0183 02B0183 021
Low ReferenceB0163 05, B0183 05
1. Air Temperature Malfunction

The ambient light/sunload sensor integrates the sunload sensor and passenger compartment temperature sensor.

This sensor assembly provides information about

  1. Sun heat intensity
  2. Passenger Compartment Temperature

The solar sensor is connected to ground and to the 5 V stabilized voltage supply through the HVAC control module. As the sunload increases, the sensor signal voltage also increases and vice versa. The signal varies between 1.4-4.5 V and is provided to the HVAC control module.

The passenger compartment temperature sensor is a negative temperature co-efficient thermistor. A signal and low reference circuit enables the sensor to operate. As the air temperature increases, the sensor resistance decreases. The sensor signal varies between 0-5 V.

Bright or high intensity light causes the vehicles interior temperature to increase. The HVAC system compensates for the increased temperature by diverting additional cool air into the vehicle.

  1. Ignition ON
  2. The HVAC Control Module is ON.

B0183 02

The input signal is out of range. The voltage is less than 0.1 V.

B0183 05

The input signal is out of range. The voltage is greater than 4.9 V.

  1. The system will use the last valid values as default.
  2. If no value is read at the time of fault, the HVAC control module uses 0 W/m 2 as intensity.

The condition for setting the DTC is no longer present.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B10B Ambient Light/Sunload Sensor. It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 10 ohms between the low reference circuit terminal 6 and ground. If 10 ohms or greater Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If less than 10 ohms
  3. Ignition ON.
  4. Verify the Sunload scan tool parameter is less than 2 W/m2. If 2 W/m2 or greater Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for infinite resistance between the signal circuit terminal 4 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K33 HVAC Control Module. If less than 2 W/m2
  5. Install a 3 A fused jumper wire between the signal circuit terminal 4 and the low reference circuit terminal 6.
  6. Verify the scan tool parameter is greater than 20 W/m2. If 20 W/m2 or less Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for less than 1 V between the signal circuit terminal 4 and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If greater than 20 W/m2
  7. Test or replace the B10B Ambient Light/Sunload Sensor.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module programming and setup
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
B+B0193 06B0193 06
ControlB0193 06B0193 06B0193 01
GroundB0193 06

The blower motor control module is an interface between the HVAC control module and the blower motor. The blower motor speed control from the HVAC control module, battery positive and ground circuits enable the blower motor control module to operate. The HVAC control module provides a pulse width modulation (PWM) signal to the blower motor control module in order to command the blower motor speed. The blower motor control module transfers the PWM signal into a corresponding blower motor voltage.

  1. Ignition ON.
  2. The HVAC control module is ON.

B0193 01

The voltage at the HVAC control module output to the blower motor control module is always high.

B0193 06

The voltage at the HVAC control module output to the blower motor control module is always low or fluctuating.

The blower motor is inoperative.

The condition for setting the DTC is no longer present.

Diagnostic Aids

Prior to motor replacement connect a direct independent B+ and ground to verify operation.

Inspect the motor shaft for rust or other foreign material which may prohibit proper motor operation.

If the motor operates properly please reinstall it, check for PIs or TSBs, and refer to Testing for Intermittent Conditions and Poor Connections in the Electrical Information Reference section of this document.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF and all vehicle systems off, disconnect the X1 harness connector at the K8 Blower Motor Control Module. It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 10 ohms between the ground circuit terminal 5 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
  3. Ignition ON.
  4. Verify a test lamp illuminates between the B+ circuit terminal 6 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the B+ circuit terminal 6 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K8 Blower Motor Control Module. If the test lamp illuminates
  5. Connect a DMM between the control circuit terminal 3 and ground.
  6. Verify the resistance value is between 500 ohms and 230 kohms and there is a noticeable change with each change in commanded fan speed. If not within the specified range or there is no noticeable change Ignition OFF, disconnect the X2 harness connector at the K33 HVAC Control Module. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms replace the K33 HVAC Control Module. If within the specified range and there is a noticeable change
  7. Ignition OFF, connect the X1 harness connector at the K8 Blower Motor Control Module, and disconnect the harness connector at the M8 Blower Motor, ignition ON and blower ON.
  8. Verify a test lamp illuminates between the control circuit terminal B and ground. If the test lamp does not illuminate Ignition OFF, disconnect the X2 harness connector at the K8 Blower Motor Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms replace the K8 Blower Motor Control Module. If the test lamp illuminates
  9. Connect a test lamp between control circuit terminal A and control circuit terminal B.
  10. Verify the test lamp becomes progressively brighter as the blower speed is increased and progressively dimmer as the blower speed is decreased. If the test lamp does not illuminate Ignition OFF, disconnect the X2 harness connector at the K8 Blower Motor Control Module. Test for less than 1 V between the control circuit terminal A and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms replace the K8 Blower Motor Control Module. If the test lamp illuminates, but does not change in brightness Ignition OFF, disconnect the X2 harness connector at the K8 Blower Motor Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K8 Blower Motor Control Module. If the test lamp changes in brightness as the blower speed is changed
  11. Test or replace the M8 Blower Motor.

Perform the Diagnostic Repair Verification after completing the repair.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming and setup.
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Stepper Motors 12 V ReferenceB023A 02B0223 06, B0233 06, B0408 06, 1
Recirculation Actuator Control 1B0223 06, 1B0223 06, 1B0223 01, 1
Recirculation Actuator Control 2B0223 06, 1B0223 06, 1B0223 01, 1
Recirculation Actuator Control 3B0223 06, 1B0223 06, 1B0223 01, 1
Recirculation Actuator Control 4B0223 06, 1B0223 06, 1B0223 01, 1
Air Temperature Actuator Control 1B0408 06, 1B0408 06, 1B0408 01, 1
Air Temperature Actuator Control 2B0408 06, 1B0408 06, 1B0408 01, 1
Air Temperature Actuator Control 3B0408 06, 1B0408 06, 1B0408 01, 1
Air Temperature Actuator Control 4B0408 06, 1B0408 06, 1B0408 01, 1
Mode Actuator Control 1B0233 06, 1B0233 06, 1B0233 01, 1
Mode Actuator Control 2B0233 06, 1B0233 06, 1B0233 01, 1
Mode Actuator Control 3B0233 06, 1B0233 06, 1B0233 01, 1
Mode Actuator Control 4B0233 06, 1B0233 06, 1B0233 01, 1
1. Actuator door malfunction

Stepper motors are used for temperature regulation, air distribution control and recirculation flap control.

With the appropriate switches at the HVAC control, the desired door positions can be selected. The selected values are passed to the HVAC control module via serial data. The HVAC control module supplies a 12 V reference voltage to the stepper motors and energizes the stepper motors with a pulsed ground signal. The stepper motors put the appropriate door into the calculated position in order to reach the desired temperature, mode. and recirculation position.

  1. Ignition ON.
  2. The HVAC control module is ON.

B023A 02

The stepper motors supply output is shorted to ground.

B0223 01, B0233 01, B023A 01, or B0408 01

At least one control output (of 4 possible outputs) of the appropriate stepper motor is shorted to voltage when motor starts moving. Faults are not detected when motor is already running or target position is already reached.

B0223 06, B0233 06, B0233 06, or B0408 06

At least one control output (of 4 possible outputs) of the appropriate stepper motor is shorted to ground or open when motor starts moving. Faults are not detected when motor is already running or target position is already reached.

B023A 02

  1. The affected output will be switched off for hardware protection.
  2. All stepper motors are deactivated.

B0223, B0233, B023A, or B0408

  1. The affected output will be switched off for hardware protection.
  2. The affected stepper motor is deactivated.

The condition for setting the DTC is no longer present.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF, disconnect the harness connector at the appropriate door actuator, ignition ON.
  2. Connect a test lamp between the B+ circuit terminal 2 and ground.
  3. Verify the test lamp turns ON then OFF when commanding the appropriate actuator listed below ON but not OFF with a scan tool. Mode Door Position Air Recirculation Door Actuator Direction Left Temperature Door Actuator Direction If the test lamp is always OFF Ignition OFF, disconnect the X3 harness connector at the K33 HVAC control module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC control module. If the test lamp is always ON Ignition OFF, disconnect the harness connector at the K33 HVAC control module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K33 HVAC control module. If the test lamp turns ON then OFF
  4. Ignition OFF, disconnect the X3 harness connector at the K33 HVAC control module, ignition ON.
  5. Test for less than 1 V between each actuator harness connector terminal listed below and ground. Control Circuit - terminal 1 Control Circuit - terminal 3 Control Circuit - terminal 4 Control Circuit - terminal 6 If 1 V or greater Repair the short to voltage on the circuit. If less than 1 V
  6. Ignition OFF.
  7. Test for infinite resistance between each actuator harness connector terminal listed below and ground. Control Circuit - terminal 1 Control Circuit - terminal 3 Control Circuit - terminal 4 Control Circuit - terminal 6 If less than infinite resistance Repair the short to ground on the circuit. If Infinite resistance
  8. Test for less than 2 ohms between each harness connector terminal listed below end to end. NOTE: See schematic for the K33 HVAC control module terminal numbers. Control circuit terminal 1 Control circuit terminal 3 Control circuit terminal 4 Control circuit terminal 6 If 2 ohms or greater Repair the open/high resistance in the circuit. If less than 2 ohms
  9. Test or replace the actuator.
  10. Verify the DTC does not set and the correct door position is achieved while operating the HVAC system under the Conditions for Running the DTC. If the DTC sets or door position is incorrect Replace the K33 HVAC control module. If the DTC does not set and door position is correct
  11. All OK.

Perform the Diagnostic Repair Verification after completing the repair.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming and setup
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
IgnitionB3843 05B3843 05
SignalB3843 02B3843 05B3843 05B3843 08
GroundB3843 05

The HVAC control module uses an air quality sensor to detect hydrocarbons. This sensor operates using an ignition voltage circuit, a ground circuit and a signal circuit.

This information is sent to the HVAC control module using a pulse width modulated (PWM) signal. It is used only when the automatic HVAC mode is requested by the customer.

When the HVAC module detects the concentration of hydrocarbons exceeds a preset value, recirculation mode is commanded to keep the passenger compartment free of pollutants.

  1. Ignition ON
  2. The HVAC control module is ON.

B3843 02

No PWM is detected and the signal is low.

B3843 05

No PWM is detected and the signal is high.

B3843 08

The sensor sends a 5% PWM signal indicating an internal sensor short circuit or open circuit.

The automatic recirculation mode is disabled.

The condition for setting the DTC is no longer present.

When the conditions that caused the DTC are present, the scan tool Air Quality Sensor parameter will display a constant 100%.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B108 Air Quality Sensor. It may take up to 2 min for all vehicle systems to power down.
  2. Test for less than 10 ohms between the ground circuit terminal 2 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
  3. Ignition ON.
  4. Verify a test lamp illuminates between the ignition circuit terminal 1 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is OK and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the B108 Air Quality Sensor. If the test lamp illuminates
  5. Install a 3 A fused jumper wire at the signal circuit terminal 3.
  6. Verify the scan tool Air Quality Sensor parameter changes while rapidly tapping the fused jumper wire to ground. If the parameter does not change Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF Test for infinite resistance between the signal circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If the parameter does change
  7. Replace the B108 Air Quality Sensor.

Perform the Diagnostic Repair Verification after completing the repair.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming and setup
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Electric Variable Displacement ControlB393B 04B393B 04B393B 0B
Electric Variable Displacement SupplyB393B 04

This A/C system uses a conventional clutch to engage and mechanically turn the compressor, and a variable displacement solenoid valve to alter the amount of displacement created by the turning of the compressor. The HVAC control module provides both battery voltage and a pulse width modulated ground to the variable displacement solenoid valve. When the A/C switch is pressed, the HVAC control module grounds the variable displacement solenoid using a (PWM) signal in order to determine the amount of compressor displacement. The performance of the A/C compressor is regulated based on the adjusted interior temperature.

  1. Ignition ON.
  2. The HVAC control module is ON.

B393B 04

A PWM greater than 10% is sent but no current is read back.

B393B 0B

Measured current is above threshold of 815 mA.

B393B 04

The variable displacement solenoid valve is disabled and defaults to the position of lowest possible compressor displacement. The compressor clutch is not disengaged.

B393B 0B

  1. The variable displacement solenoid valve is disabled and defaults to the position of lowest possible compressor displacement. The compressor clutch is not disengaged.
  2. Output will be switched off for hardware protection.

The condition for setting the DTC is no longer present.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the Q46 A/C Compressor Solenoid Valve. It may take up to 2 minutes for all vehicle systems to power down.
  2. Verify a test lamp illuminates between the B+ circuit terminal A and ground. If the test lamp does not illuminate Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If the test lamp illuminates
  3. Ignition ON, connect a test lamp between the control circuit terminal B and the B+ circuit terminal A.
  4. Verify the test lamp turns ON and OFF when commanding the A/C Compressor Refrigerant Solenoid Valve ON and OFF with a scan tool. If the test lamp is always OFF Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K33 HVAC Control Module. If the test lamp is always ON Ignition OFF, disconnect the harness connector at the K33 HVAC Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K33 HVAC Control Module. If the test lamp turns ON and OFF
  5. Test or replace the Q46 A/C Compressor Solenoid Valve.

Component Testing

Static Test

  1. Ignition OFF, disconnect the harness connector at the Q46 A/C Compressor Solenoid Valve.
  2. Test for 7-15 ohms between the B+ circuit terminal A and the control circuit terminal B. If less than 7 ohms or greater than 15 ohms Replace the Q46 A/C Compressor Solenoid Valve If between 7-15 ohms
  3. Test for infinite resistance between each terminal and the Q46 A/C Compressor Solenoid Valve housing/case. If less than infinite resistance Replace the Q46 A/C Compressor Solenoid Valve If infinite resistance
  4. All OK

Perform the Diagnostic Repair Verification after completing the repair.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming, and setup.
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
5 V ReferenceP0530 03 P0532 00P0530 03 P0532 00
SignalP0530 03 P0532 00P0530 03 P0532 00P0530 07 P0533 00
Low ReferenceP0530 03 P0532 00

The engine control module (ECM) monitors the high side refrigerant pressure through the A/C refrigerant pressure sensor. The ECM supplies a 5 V reference and a low reference to the sensor. Changes in the A/C refrigerant pressure cause the sensor signal to the ECM to vary. When the pressure is high, the signal voltage is high. When the pressure is low, the signal voltage is low. When pressure is high, the ECM commands the cooling fans on. When pressure is too high or too low, the ECM will not allow the activation of the A/C compressor.

Engine is running.

P0530 03 or P0532 00

The ECM detects a short to ground or open at the A/C pressure sensor signal circuit.

P0530 07 or P0533 00

The ECM detects a short to voltage at the A/C pressure sensor signal circuit.

  1. The A/C compressor is disabled.
  2. The ECM will illuminate the malfunction indicator lamp (MIL).

The condition for setting the DTC is no longer present.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B1 A/C refrigerant pressure sensor. It may take up to 2 minutes for all vehicle systems to power down.
  2. Test for less than 10 ohms between the low reference circuit terminal 1 and ground. If 10 ohms or greater Ignition OFF, disconnect the harness connector at the K20 ECM. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 ECM. If less than 10 ohms
  3. Ignition ON.
  4. Test for 4.8-5.2 V between the 5 V reference circuit terminal 2 and ground. If less than 4.8 V Ignition OFF, disconnect the harness connector at the K20 ECM control module. Test for infinite resistance between the 5 V reference circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the 5 V reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 ECM. If greater than 5.2 V Ignition OFF, disconnect the harness connector at the K20 ECM control module, ignition ON. Test for less than 1 V between the 5 V reference circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K20 ECM. If between 4.8-5.2 V
  5. Verify the scan tool A/C High Side Presure Sensor parameter is less than 4.8-5.2 V. If 4.8-5.2 V or greater Ignition OFF, disconnect the harness connector at the K20 ECM, ignition ON. Test for less than 1 V between the signal circuit terminal 3 and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K20 ECM. If less than 4.8-5.2 V
  6. Install a 3 A fused jumper wire between the signal circuit terminal 3 and the 5 V reference circuit terminal 2.
  7. Verify the scan tool A/C High Side Pressure Sensor parameter is greater than.02 V. If.02 V or less Ignition OFF, disconnect the harness connector at the K20 ECM. Test for infinite resistance between the signal circuit terminal 3 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 ECM. If greater than.02 V
  8. Test or replace the B1 A/C refrigerant pressure sensor.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for engine control module (ECM) replacement, setup, and programming
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Relay Coil IgnitionP0645P0645
Relay Switch B+11
Relay Coil ControlP0646P0645P0647
Relay Switch Control111
Ground1
1. A/C Compressor Malfunction

When the A/C switch is pressed, the HVAC control module sends an A/C request message to the engine control module (ECM) via serial data. The ECM then grounds the A/C compressor clutch relay coil control circuit, closing the relay contacts. The closed relay contacts provide voltage to the compressor clutch causing it to engage.

  1. Engine is running.
  2. The HVAC control module is ON.
  3. The A/C switch is active.

P0645 or P0646

The ECM detects a short to ground or an open at the A/C compressor clutch relay control circuit.

P0647

The ECM detects a short to voltage at the A/C compressor clutch relay control circuit.

P0645 or P0646

The A/C compressor is inoperative or always active. The A/C compressor solenoid is commanded to 0% displacement. This causes warm air from the ducts, even with unwanted clutch engagement.

P0647

The A/C compressor is inoperative.

The condition for setting the DTC is no longer present.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

DTC Type Reference

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF, disconnect the KR29 A/C Compressor Clutch Relay, ignition ON.
  2. Verify a test lamp illuminates between the B+ circuit terminal 30 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, remove the test lamp. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, remove the test lamp. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Disconnect the harness connector at the Q2 A/C Compressor Clutch. Test for infinite resistance between the control circuit terminal 87 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, test or replace the Q2 A/C Compressor Clutch. If the test lamp illuminates
  3. Ignition ON.
  4. Verify a test lamp illuminates between the ignition circuit terminal 86 and ground. If the test lamp does not illuminate Refer to «Power Mode Mismatch»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures) . If the test lamp illuminates
  5. Connect a test lamp between the ignition circuit terminal 86 and the control circuit terminal 85.
  6. Verify the test lamp turns ON and OFF when commanding the ECM A/C Compressor Clutch Relay On and Off with a scan tool. If the test lamp is always OFF Ignition OFF, remove the test lamp and disconnect the harness connector at the K20 Engine Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If the test lamp is always ON Ignition OFF, remove the test lamp and disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K20 Engine Control Module. If the test lamp turns ON and OFF
  7. Verify a test lamp does not illuminate between the control circuit terminal 87 and ground. If the test lamp illuminates Repair the short to voltage on the circuit. If the test lamp does not illuminate
  8. Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the Q2 A/C Compressor Clutch. It may take up to 2 min for all vehicle systems to power down.
  9. Test for less than 10 ohms between the ground circuit terminal 1 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
  10. Connect the harness connector at the Q2 A/C Compressor Clutch.
  11. Ignition ON, connect a 10 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87.
  12. Verify the Q2 A/C Compressor Clutch is engaged. If the Q2 A/C Compressor Clutch does not engage Ignition OFF, disconnect the harness connector at the Q2 A/C Compressor Clutch. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, test or replace the Q2 A/C Compressor Clutch. If the Q2 A/C Compressor Clutch is engaged
  13. Test or replace the KR29 A/C Compressor Clutch Relay.
  1. Ignition OFF, disconnect the KR29 A/C Compressor Clutch Relay.
  2. Test for 60-180 ohms between terminals 85 and 86. If not between 60-180 ohms Replace the KR29 A/C Compressor Clutch Relay. If between 60-180 ohms
  3. Test for infinite resistance between the terminals listed below: 30 and 86 30 and 87 30 and 85 85 and 87 If less than infinite resistance Replace the KR29 A/C Compressor Clutch Relay. If infinite resistance
  4. Install a 15 A fused jumper wire between terminal 86 and 12 V. Install a jumper wire between terminal 85 and ground.
  5. Test for less than 2 ohms between terminals 30 and 87. If 2 ohms or greater Replace the KR29 A/C Compressor Clutch Relay. If less than 2 ohms
  6. All OK.

Perform the Diagnostic Repair Verification after completing the repair.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for engine control module replacement, programming and setup

Symptoms - HVAC Systems - Automatic

Note. The following steps must be completed before using the symptom tables

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) before using the HVAC System Malfunction procedure in order to verify that all of the following are true: There are no DTCs set. The control modules can communicate via the serial data link.
  2. Review the system operation in order to familiarize yourself with the system functions. Refer to «Automatic HVAC Description and Operation»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__automatic-hvac-description-and-operation) .

Visual/Physical Inspection

  1. Inspect for aftermarket devices which may affect the operation of the HVAC System. Refer to «Checking Aftermarket Accessories»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__checking-aftermarket-accessories) .
  2. Inspect the easily accessible or visible system components for obvious damage or conditions which may cause the symptom.
  3. Verify the A/C compressor turns freely and is not seized.
  4. Verify that the customer is using the correct key to enable personalization and is not inadvertently activating auxiliary HVAC controls.
  5. The A/C compressor will not operate in cold outside air temperatures.
  6. The following conditions may cause window fogging: Wet carpet or mats High humidity Interior water leak Blocked A/C evaporator drain tube Maximum passenger capacity Blocked body pressure relief valves
  7. Inspect the air distribution system for causes of reduced air flow: Obstructed or dirty passenger compartment air filter, if equipped Blocked or damaged air inlet or outlet vents

Intermittent

Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .

Symptom List

Refer to HVAC System Malfunction in order to diagnose the symptom.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

Check the following mechanical fault sources

  1. Air distribution box
  2. Air distribution hoses/air distribution ducts

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

Special Tools

J43600 ACR Air Conditioning Service Center

Circuit/System Verification

Note. Check for bulletins before proceeding.

  1. Ignition ON.
  2. Verify the scan tool Blower Motor Switch parameter changes when rotating the blower switch through each speed position. If the parameter does not change for each speed position Replace the A26 HVAC Controls. If the parameter changes for each speed position
  3. Verify the blower motor operates properly with the blower motor switch in each speed position. If the blower motor does not operate in each speed position Refer to «DTC B0193»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If the blower motor operates properly in each speed position
  4. Verify the scan tool parameters listed below change when pressing the appropriate switch. Left Temperature Right Temperature Air Recirculation Mode Switch Bi-Level Switch If any parameter does not change Replace the A26 HVAC Controls If all parameters change
  5. Verify the Air Quality Sensor parameter changes while introducing hydrocarbons from a suitable source into the vicinity of the B108 Air Quality Sensor. If the Air Quality Sensor parameter does not change Refer to «DTC B3843»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If the Air Quality Sensor parameter changes
  6. Verify the HVAC doors listed below move when pressing the appropriate switch. Temperature Bi-Level mode Recirculation If any HVAC door does not move Refer to «DTC B0223, B0233, B023A, or B0408»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If all HVAC doors move
  7. Install the J43600 ACR Air Conditioning Service Center.
  8. Verify the high side pressure reading on the Air Conditioning Service Center is within 10% of the scan tool A/C High Side Pressure Sensor parameter. If the reading is not within 10% Refer to «DTC P0530, P0532, or P0533»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If the reading is within 10%
  9. Verify the A/C High Side Pressure Sensor parameter is between 269-2929 kPa (39-425 PSI). If the reading is not between 269-2929 kPa (39-425 PSI) Refer to «Air Conditioning (A/C) System Performance Test»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__air-conditioning-ac-system-performance-test) If the reading is between 269-2929 kPa (39-425 PSI)
  10. Verify the scan tool parameters listed below are within 10% of ambient temperature. Lower Left Duct Air Temperature Sensor Upper Left Duct Air Temperature Sensor A/C Evaporator Temperature Sensor If not within 10% of ambient temperature Refer to «DTC B0173, B0178, or B3933»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If within 10% of ambient temperature
  11. Verify the scan tool Windshield Temperature parameter is within 10% of ambient temperature. If not within 10% of ambient temperature Refer to «DTC B018A, B048C, B048F, or B1395»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If within 10% of ambient temperature
  12. Verify the scan tool Passenger Compartment Humidity parameter is within 10% of actual humidity. If not within 10% of actual humidity Refer to «DTC B018A, B048C, B048F, or B1395»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If within 10% of actual humidity
  13. Engine ON, A/C system ON
  14. Verify cool air flows from the ducts with the temperature control in the coldest position. If the air is not cool Verify the Q2 A/C Compressor Clutch is engaged. If the Q2 A/C Compressor Clutch is not engaged, refer to «Air Conditioning Compressor Malfunction»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If the Q2 A/C Compressor Clutch is engaged, refer to «Air Conditioning (A/C) System Performance Test»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__air-conditioning-ac-system-performance-test) , and «DTC B393B»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If the air is cool
  15. Verify warm air flows from the ducts with the temperature control in the warmest position. If the air is not warm Refer to «Heating Performance Diagnostic»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__heating-performance-diagnostic) . If the air is warm
  16. Engine OFF, ignition ON.
  17. Verify the Sunload parameter changes while covering the B10B Ambient Light/Sunload Sensor with a shop towel or other suitable item. If the Sunload parameter does not change Refer to «DTC B0183»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If the Sunload parameter changes
  18. Verify the actual inside air temperature, using a thermometer, is less than 3°C (5°F) difference from the scan tool Inside Passenger Compartment Air Temp. Sensor parameter. If greater than a 3°C (5°F) difference Refer to «DTC B0163»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic) . If less than a 3°C (5°F) difference
  19. Verify the vehicle is equipped with an E40 Electrical Auxiliary Heater (C32). If the vehicle is not equipped with an E40 Electrical Auxiliary Heater (C32) Refer to step 21. If the vehicle is equipped with an E40 Electrical Auxiliary Heater (C32)
  20. Verify the E40 Electrical Auxiliary Heater (C32) turns On and Off when commanding the Auxiliary Heater Request On and Off with a scan tool. If the E40 Electrical Auxiliary Heater (C32) does not turn On and Off Refer to . If the E40 Electrical Auxiliary Heater (C32) does turn On and Off
  21. All OK.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «HVAC Component Replacement Reference»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic__hvac-component-replacement-reference)
  2. «Control Module References»(/chevrolet/cruze/i-2012-2015/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for HVAC control module replacement, programming, and setup.
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/cruze/i-2012-2015/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
A/C Compressor Clutch Relay Coil IgnitionP0646P0645, P0646
A/C Compressor Clutch Relay Coil ControlP0646P0645, P0646P06471
1. A/C Compressor Malfunction

When the A/C switch is pressed, the HVAC control module sends an A/C request message to the engine control module (ECM) via CAN-Bus. Therefore, the ECM grounds the A/C compressor clutch relay control circuit, which will switch the A/C compressor clutch relay. With the relay contacts closed, battery voltage is supplied to the A/C compressor clutch. The A/C compressor clutch will be activated.

  1. Engine is running.
  2. The HVAC control module is ON.
  3. The A/C switch is active.

P0645 or P0646

The ECM detects a short to ground or an open at the A/C compressor clutch relay control circuit.

P0647

The ECM detects a short to voltage at the A/C compressor clutch relay control circuit.

P0645 or P0646

The A/C compressor is inoperative or always active.

P0647

The A/C compressor is inoperative.

The condition for setting the DTC is no longer present.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
  4. «Wiring Repairs»(/chevrolet/cruze/i-2012-2015/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF, remove the KR29 A/C Compressor Clutch Relay.
  2. Ignition ON, test for greater than 11 V between the ignition circuit terminal 86 at the KR29 A/C Compressor Clutch Relay and ground. If less than the specified value, test the ignition circuit for a short to ground or an open/high resistance.
  3. Ignition OFF, disconnect the X2 harness connector at the K20 Engine Control Module.
  4. Ignition ON, test for less than 0.3 V between the control circuit terminal 85 at the KR29 A/C Compressor Clutch Relay and ground. If greater than the specified value, test the control circuit for a short to voltage.
  5. Ignition OFF, test for infinite resistance between the control circuit terminal 85 at the KR29 A/C Compressor Clutch Relay and ground. If less than the specified value, test the control circuit for a short to ground.
  6. Test for less than 5 ohms between the KR29 A/C Compressor Clutch Relay control circuit terminal 85 and the appropriate control circuit terminal at the K20 Engine Control Module harness connector listed below: Terminal 91 X2 with LXV Terminal 51 X2 with LXT Terminal 91 X2 with 2H0 Terminal 29 X2 with LLW If greater than the specified value, test the control circuit for an open/high resistance.
  7. If all circuits test normal, test or replace the KR29 A/C Compressor Clutch Relay.

Static Test

  1. Ignition OFF, disconnect the KR29 A/C Compressor Clutch Relay.
  2. Test for 60-180 ohms between the B+ terminal 85 and the control terminal 86 of the KR29 A/C Compressor Clutch Relay. If not within the specified range, replace the KR29 A/C Compressor Clutch Relay.
  3. Test for the resistance between the following terminals: 30 and 86 30 and 87 30 and 85 85 and 87 If not the specified value, replace the KR29 A/C Compressor Clutch Relay.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for engine control module replacement, setup, and programming

Afterblow Enabling

The afterblow mode can be enabled using the scan tool. The afterblow mode allows the blower motor to operate after the engine has been turned off. This operation of the blower motor dries the evaporator core, which reduces the amount of microbial growth which can create undesirable odors.

Use the following procedure in order to enable the afterblow mode

  1. Connect the Scan Tool.
  2. Turn ON the ignition, with the engine OFF.
  3. Build the vehicle with the scan tool.
  4. Select Module Diagnosis.
  5. Select Remote Heater and Air Conditioning Control Module.
  6. Select Configuration/Reset Functions.
  7. Select HVAC Afterblow Configuration.

When afterblow has been enabled by the scan tool the blower motor will operate at 68% blower speed, following the sequence below up to 5 times. This could last up to an hour

  1. The blower motor will be OFF for 7-11 minutes.
  2. The blower motor will RUN for 25-30 seconds.

The following conditions must be met for the HVAC module to operate the afterblow

  1. The engine must be turned off for at least 30 min.
  2. The outside air temperature must be at least 21°C (70°F).
  3. The A/C compressor must have operated for more than 2 minutes before shut down during the latest key cycle.
  4. The system voltage must be at least 12 V.

Actuator Recalibration

Note. Do not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result.

When replacing the HVAC control module it will be necessary to allow the HVAC control module to perform a calibration process. When installing the HVAC control module be sure to perform the following

  1. Place the ignition switch to the OFF position.
  2. Disconnect the scan tool.
  3. Install the HVAC control module.
  4. Connect all previously disconnected components.
  5. Start the vehicle.
  6. Wait 40 s for the HVAC control module to self-calibrate.
  7. Verify that no DTCs have set as current DTCs.

When replacing the HVAC actuator it will be necessary to allow the HVAC control module to perform a calibration process. When installing the HVAC actuator be sure to perform one of the following

Preferred Method (with Scan Tool)

  1. Clear all DTCs.
  2. Place the ignition switch in the OFF position.
  3. Install the HVAC actuator.
  4. Connect all previously disconnected components.
  5. Start the vehicle.
  6. With the scan tool, initiate the HVAC Actuators re-calibration feature of the Heating and Air Conditioning Special Functions menu.
  7. Verify that no DTCs have set as current DTCs.

Alternate Method (without Scan Tool)

  1. Clear all DTCs.
  2. Place the ignition switch to the OFF position.
  3. Install the HVAC actuator.
  4. Connect all previously disconnected components.
  5. Remove the HVAC control module fuse for a minimum of 10 s.
  6. Install the HVAC control module fuse.
  7. Start the vehicle.
  8. Wait 40 s for the HVAC control module to self-calibrate.
  9. Verify that no DTCs have set as current DTCs.

Scheme 49

Scheme 49: Heater and Air Conditioning Control Replacement
CalloutComponent Name
Preliminary Procedures Remove instrument panel accessory bezel. Refer to Instrument Panel Accessory Bezel Replacement .
1Heater and Air Conditioning Control Procedure Unclip the retainer tabs. For programming and set up information, refer to Control Module References

Heater and Air Conditioning Control Replacement

Scheme 50

Scheme 50: Heater and Air Conditioning Remote Control Replacement
CalloutComponent Name
Preliminary Procedure Prepare heater and air conditioning remote control for replacement, refer to Control Module References . Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection Remove heater and air conditioning control. Refer to Heater and Air Conditioning Control Replacement .
1Heater and Air Conditioning Remote Control Procedure Disconnect electrical components. Unclip remote control from instrument panel. After repairs, refer to Control Module References for programming and set up information.

Heater and Air Conditioning Remote Control Replacement

Removal Procedure

  1. Remove instrument panel compartment. Refer to «Instrument Panel Compartment Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  2. Remove floor air outlet duct right side. Refer to «Floor Air Outlet Duct Replacement - Right Side»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
  3. Remove the 2 heater and blower and air conditioning control module bolts (1) and the heater and blower and air conditioning control module wiring harness plug (2).
  4. Remove heater and blower and air conditioning control module (3).

Installation Procedure

  1. Install heater and blower and air conditioning control module (3).
  2. Install the heater and blower and air conditioning control module wiring harness plug (2) and the 2 heater and blower and air conditioning control module bolts (1). Tighten to 2.5 Y (23 lb in).
  3. Install floor air outlet duct - right side. Refer to «Floor Air Outlet Duct Replacement - Right Side»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
  4. Install instrument panel compartment. Refer to «Instrument Panel Compartment Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  1. Remove instrument panel assembly. Refer to «Instrument Panel Assembly Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  2. Remove instrument panel wiring harness (2) from instrument panel tie bar (1). Disconnect electrical connectors.
  3. Remove instrument panel tie bar (2). Remove 4 instrument panel tie bar bolts (3, 4). Remove 2 instrument panel tie bar nuts (1).
  4. Remove mode control cam (1).
  5. Remove 2 mode valve lever (1).
  1. Install 2 mode valve lever (1).
  2. Make sure that mode valve gears of mode valve levers (1) are fitted as shown in graphic above.
  3. Install mode control cam (1).
  4. Install instrument panel tie bar (2). Install 4 instrument panel tie bar bolts (3, 4) and tighten to 22 N.m (17 lb ft). Install 2 instrument panel tie bar nuts (1) and tighten to 9 N.m (80 lb in).
  5. Install instrument panel wiring harness (2) from instrument panel tie bar (1). Connect electrical connectors.
  6. Install instrument panel assembly. Refer to «Instrument Panel Assembly Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  1. Remove instrument panel assembly. Refer to «Instrument Panel Assembly Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  2. Disconnect electrical connector and remove 3 mode control cam actuator screws (2) and remove mode control cam actuator (1).
  3. Remove air inlet valve and inside air valve control cam (1).
  4. Remove 2 vent valve levers (1).
  1. Install 2 vent valve levers (1).
  2. Make sure that mode valve gears of valve vent levers (1) are fitted as shown in graphic above
  3. Install air inlet valve and inside air valve control cam (1).
  4. Install mode control cam actuator (1) and install 3 mode control cam actuator screws (2) and connect electrical connector. Tighten 2.5 N.m (23 lb in).
  5. Install instrument panel assembly. Refer to «Instrument Panel Assembly Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  1. Remove instrument panel assembly. Refer to «Instrument Panel Assembly Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  2. Remove instrument panel wiring harness (2) from instrument panel tie bar (1). Disconnect electrical connectors.
  3. Remove instrument panel tie bar (2). Remove 4 instrument panel tie bar bolts (3, 4). Remove 2 instrument panel tie bar nuts (1).
  4. Remove mode control cam (1).
  5. Remove 2 mode valve gear (1).
  1. Install 2 mode valve gear (1).
  2. Make sure that mode valve gears of mode valve levers (1) are fitted as shown in graphic above.
  3. Install mode control cam (1).
  4. Install instrument panel tie bar (2). Install 4 instrument panel tie bar bolts (3, 4) and tighten to 22 N.m (17 lb ft). Install 2 instrument panel tie bar nuts (1) and tighten to 9 N.m (80 lb in).
  5. Install instrument panel wiring harness (2) from instrument panel tie bar (1). Connect electrical connectors.
  6. Install instrument panel assembly. Refer to «Instrument Panel Assembly Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .

Scheme 51

Scheme 51: Air Inlet Valve Actuator Gear Replacement
CalloutComponent Name
Preliminary Procedure Remove instrument panel compartment. Refer to Instrument Panel Compartment Replacement .
1Air Inlet Valve Actuator Gear Procedure Pull air inlet valve actuator gear from air inlet valve actuator.

Air Inlet Valve Actuator Gear Replacement

Scheme 52

Scheme 52: Air Inlet Valve Actuator Replacement
CalloutComponent Name
Preliminary Procedures Remove the instrument panel compartment. Refer to Instrument Panel Compartment Replacement .
1Air Inlet Valve Actuator Bolt (Qty: 3) CAUTION: Refer to Fastener Caution .
2Air Inlet Valve Actuator Procedure Disconnect the electrical connector. Recalibrate the air inlet valve actuator, Refer to Actuator Recalibration .
CAUTION
Refer to Fastener Caution .

Air Inlet Valve Actuator Replacement

  1. Remove instrument panel compartment assembly. Refer to «Instrument Panel Compartment Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  2. Disconnect electrical connector and remove mode control cam actuator screws (2) and remove mode control cam actuator (1).
  3. Remove air inlet valve and inside air valve control cam (1).
  1. Install air inlet valve and inside air valve control cam (1).
  2. Install mode control cam actuator (1) and Install mode control cam actuator screws (2) and connect electrical connector. Tighten 2.5 N.m (23 lb in)
  3. Install instrument panel compartment assembly. Refer to «Instrument Panel Compartment Replacement»(/chevrolet/cruze/i-2012-2015/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .

Scheme 53

Scheme 53: Mode Control Cam Actuator Replacement
CalloutComponent Name
Preliminary Procedure Remove brake, accelerator, and clutch pedal. Refer to Brake, Accelerator, and Clutch Pedal Replacement .
1Mode Control Cam Actuator Bolt (Qty: 2) CAUTION: Refer to Fastener Caution .
2Mode Control Cam Actuator Procedure Disconnect electrical connector. Recalibrate the mode control cam actuator. Refer to Actuator Recalibration .
CAUTION
Refer to Fastener Caution .

Mode Control Cam Actuator Replacement

  1. Remove the brake, accelerator, and clutch pedal. Refer to «Brake, Accelerator, and Clutch Pedal Replacement»(/chevrolet/cruze/i-2012-2015/remont/mechanical-hydraulic/#hydraulic-brake-system) .
  2. Remove the mode control cam actuator. Refer to «Mode Control Cam Actuator Replacement»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic)
  3. Remove mode control cam (1).
  1. Install mode control cam (1).
  2. Install the mode control cam actuator. Refer to «Mode Control Cam Actuator Replacement»(/chevrolet/cruze/i-2012-2015/remont/automatic-hvac-system/#hvac-system-automatic)
  3. Install the brake, accelerator, and clutch pedal. Refer to «Brake, Accelerator, and Clutch Pedal Replacement»(/chevrolet/cruze/i-2012-2015/remont/mechanical-hydraulic/#hydraulic-brake-system) .

Scheme 54

Scheme 54: Temperature Valve Actuator Replacement
CalloutComponent Name
Preliminary Procedures Remove instrument outer trim cover - left side. Refer to Instrument Panel Outer Trim Cover Replacement - Left Side . Remove instrument panel lower trim pad cover - left side. Refer to Instrument Panel Lower Trim Panel Replacement - Left Side . Remove floor air outlet duct - left side. Refer to Floor Air Outlet Duct Replacement - Left Side .
1Temperature Valve Actuator Bolt (Qty: 2) CAUTION: Refer to Fastener Caution .
2Temperature Valve Actuator Procedure Disconnect electrical connector. Recalibrate the temperature valve actuator. Refer to Actuator Recalibration .
CAUTION
Refer to Fastener Caution .

Temperature Valve Actuator Replacement

Scheme 55

Scheme 55: Air Conditioning Refrigerant Temperature Sensor Replacement - Right Side
CalloutComponent Name
Preliminary Procedures Remove the heater and blower and air conditioning control module. Refer to Heater and Blower and Air Conditioning Control Module Replacement .
1Air Conditioning Refrigerant Temperature Sensor - Right Side. Procedure Disconnect the electrical connector.

Air Conditioning Refrigerant Temperature Sensor Replacement - Right Side

Scheme 56

Scheme 56: Air Conditioning Refrigerant Temperature Sensor Replacement - Left Side
CalloutComponent Name
Preliminary Procedures Remove the instrument panel compartment assembly. Refer to Instrument Panel Compartment Replacement .
1Air Conditioning Refrigerant Temperature Sensor - Left Side Procedure Disconnect the electrical connector.

Air Conditioning Refrigerant Temperature Sensor Replacement - Left Side

Scheme 57

Scheme 57: Ambient Air Quality Sensor Replacement
CalloutComponent Name
Preliminary Procedure Remove air inlet grille panel. Refer to Air Inlet Grille Panel Replacement .
1Ambient Air Quality Sensor Procedure Disconnect wiring connector

Ambient Air Quality Sensor Replacement

Scheme 58

Scheme 58: Inside Air Temperature Sensor Replacement
CalloutComponent Name
Preliminary Procedures Remove the floor air outlet duct - left side. Refer to Floor Air Outlet Duct Replacement - Left Side .
1Inside Air Temperature Sensor Procedure Disconnect the electrical connector. Rotate the inside air temperature sensor to remove.

Inside Air Temperature Sensor Replacement

Scheme 59

Scheme 59: Inside Air Moisture and Windshield Temperature Sensor Replacement
CalloutComponent Name
Preliminary Procedures Remove the inside rearview mirror mount plate cover. Refer to Inside Rearview Mirror Mount Plate Cover Replacement .
1Inside Air Moisture and Windshield Temperature Sensor

Inside Air Moisture and Windshield Temperature Sensor Replacement

Scheme 60

Scheme 60: Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement
CalloutComponent Name
1Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Procedure Unclip from instrument panel assembly. Disconnect the electrical connection.

Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement

Automatic HVAC Description and Operation

The air temperature and the air delivery description and operation are divided into eight areas

  1. HVAC Control Components
  2. Air Speed
  3. Air Delivery
  4. Heating and A/C Operation
  5. Recirculation Operation
  6. Automatic Operation
  7. Engine Coolant
  8. A/C Cycle

HVAC Control Components

HVAC Control

The HVAC control contains all switches, which are required to control the functions of HVAC and serve as interface between the operator and the HVAC control module. The selected values are passed to the HVAC control module via LIN-Bus.

HVAC Control Module

The HVAC control module is a GMLAN device that interfaces between the operator and the HVAC system to maintain and control desired air temperature and air distribution settings. The battery positive voltage circuit provides power that the HVAC control module uses for keep alive memory. If the battery positive voltage circuit loses power, all HVAC DTCs and settings will be erased from keep alive memory. The body control module (BCM), which is the vehicle mode master, provides a device ON-Signal. The HVAC control module provides blower, air delivery mode and air temperature settings.

The HVAC control module supports the following features

FeatureAvailability
PurgeYes
PersonalizationYes
Actuator CalibrationYes

Mode Actuator

The mode actuator is a 5-wire stepper motor. The HVAC control module supplies a 12 V reference voltage to the stepper motor and energizes the 4 stepper motor coils with a pulsed ground signal. The stepper motor puts the mode flap into the calculated position in order to reach the selected position. The null point of the stepper motor will be calibrated, if the stepper motor is new. When the stepper motor is calibrated, the HVAC control module can drive the applicable coil to reach exactly the desired position of the flap.

Air Temperature Actuator

The air temperature actuator is a 5-wire stepper motor. The HVAC control module supplies a 12 V reference voltage to the stepper motor and energizes the 4 stepper motor coils with a pulsed ground signal. The stepper motor puts the mixed air flap into the calculated position, in order to reach the selected temperature. The null point of the stepper motor will be calibrated, if the stepper motor is new. When the stepper motor is calibrated, the HVAC control module can drive the applicable coil to reach exactly the desired position of the flap.

Recirculation Actuator

The recirculation actuator is a 5-wire stepper motor. The HVAC control module supplies a 12 V reference voltage to the stepper motor and energizes the 4 stepper motor coils with a pulsed ground signal. The stepper motor puts the recirculation flap into the calculated position in order to reach the desired position. The null point of the stepper motor will be calibrated, if the stepper motor is new. When the stepper motor is calibrated, the HVAC control module can drive the applicable coil to reach exactly the desired position of the flap.

Blower Motor Control Processor

The blower motor control processor controls the speed of the blower motor by increasing or decreasing the voltage drop on the ground side of the blower motor. The HVAC control module provides a low side pulse width modulation (PWM) signal to the blower motor control processor via the blower motor speed control circuit. As the requested blower speed increases, the HVAC control module increases the amount of time that the speed signal is modulated to ground. As the requested blower speed decreases, the HVAC control module decreases the amount of time that the signal is modulated to ground.

Air Quality Sensor

The HVAC control module detects exhaust gas by an air quality sensor. The air quality sensor is a 3-wire sensor with an ignition voltage circuit, a ground circuit and a signal circuit. The HVAC control module evaluates the information of the air quality sensor and closes the recirculation flap, while the air quality sensor switch is pressed, as soon as the concentration of pollutants exceeds a predefined value.

Duct Temperature Sensors

The air temperature sensors are 2-wire negative temperature co-efficient thermistors. The sensors operate within a temperature range of -40 to +85°C (-40 to +185°F). The sensors are installed in the air distribution ducts and measure the temperature of the air that streams from the ducts. The HVAC control module uses these values to calculate the mixed air flap position.

Evaporator Temperature Sensor

The evaporator temperature sensor is a 2-wire negative temperature co-efficient thermistor. The sensor operates within a temperature range of -40 to +85°C (-40 to +185°F). The sensor is installed at the evaporator and measures its temperature. If the temperature drops under 3°C (38°F), the compressor will be switched off in order to prevent a frozen evaporator.

A/C Refrigerant Pressure Sensor

The A/C refrigerant pressure sensor is a 3-wire piezoelectric pressure transducer. A 5 V reference voltage, low reference, and signal circuits enable the sensor to operate. The A/C pressure signal can be between 0.2-4.8 V. When the A/C refrigerant pressure is low, the signal value is near 0 V. When the A/C refrigerant pressure is high, the signal value is near 5 V. The engine control module (ECM) converts the voltage signal to a pressure value. When pressure is too high or too low, the ECM will not allow the A/C compressor clutch to engage.

A/C Compressor

This A/C system does not use a conventional clutch to engage the compressor. It uses only a variable displacement solenoid valve to alter the amount of displacement created by the turning of the compressor. The HVAC control module provides both battery voltage and a pulse width modulated ground to the variable displacement solenoid valve. When the A/C switch is pressed, the HVAC control module grounds the variable displacement solenoid using a (PWM) signal in order to determine the amount of compressor displacement. The performance of the A/C compressor is based on adjusted interior temperature and engine load.

Windshield Temperature and Inside Moisture Sensor

The windshield temperature and inside moisture sensor includes the relative humidity sensor, windshield temperature sensor and humidity sensing element temperature sensor.

This sensor assembly provides information about

  1. Relative humidity level at windshield (compartment side)
  2. Temperature of the windshield inside (compartment side)
  3. Temperature of the humidity sensor element

The relative humidity sensor measures the relative humidity of the compartment side of the windshield. It also detects the temperature of the windshield surface on the passenger compartment side. Both values are used as control inputs for the HVAC control module application to calculate the fog risk on windshield compartment side and ability to reduce fuel consumption by decreasing A/C compressor power to a minimum without causing any fog. The sensor will also enable partial recirculation mode in order to improve heat-up performance of the passenger compartment under cold ambient temperature conditions without the risk of mist build-up on the windshield. The humidity sensor element temperature sensor supplies the temperature of the humidity sensor element. It is only needed if the thermal contact between the humidity sensing element and the inside windshield surface is not sufficient.

Ambient Light/Sunload Sensor

The ambient light/sunload sensor includes the sunload sensor and passenger compartment temperature sensor.

This sensor assembly provides information about

  1. Sun heat intensity
  2. Passenger compartment temperature

The solar sensor is connected to ground and to a 5 V stabilized voltage supply through the HVAC control module. As the sunload increases, the sensor signal voltage also increases and vice versa. The signal varies between 1.4-4.5 V and is provided to the HVAC control module.

The passenger compartment temperature sensor is a negative temperature co-efficient thermistor. A signal and low reference circuit enables the sensor to operate. As the air temperature increases, the sensor resistance decreases. The sensor signal varies between 0-5 V.

Bright or high intensity light causes the vehicles interior temperature to increase. The HVAC system compensates for the increased temperature by diverting additional cool air into the vehicle.

Air Speed

The blower control switch is part of the HVAC control. The selected value of the blower switch position is sent to the HVAC control module via LIN-Bus.

The blower motor control module is an interface between HVAC control module and blower motor. The blower motor control module regulates supply voltage and ground circuits to blower motor. The HVAC control module provides a PWM signal to the blower motor control module in order to command the desired blower motor speed. The blower motor control module supplies battery voltage to the blower motor and uses the blower motor ground as a low side control to adjust the blower motor speed. The voltage amounts between 2-13 V and changes linear to the height of the PWM signal.

Air Delivery

The HVAC control module controls the distribution of air by the use of recirculation and mode actuator. The modes that may be selected are

  1. Defrost
  2. Defog
  3. Panel
  4. Floor

The desired air distribution mode can be selected with the air distribution switches at the HVAC control. The HVAC control delivers the values to the HVAC control module via LIN-Bus. The HVAC control module controls the air distribution actuator so that it drives the flap to the calculated position. Depending on the position of the flap, air is distributed through various ducts leading to the outlets in the dash. Turning the mode flap to the defrost position, the HVAC control module will move the recirculation actuator to outside air, reducing window fogging. When defrost is selected, the blower motor will be activated, regardless of the coolant temperature. The HVAC control module enables a high volume of air delivered to the front defrost vents. A/C is available in all modes.

The rear window defogger does not affect the HVAC system.

Heating and A/C Operation

The purpose of the heating and A/C system is to provide heated and cooled air to the interior of the vehicle. The A/C system will also remove humidity from the interior and reduce windshield fogging. Regardless of the temperature setting, the following can affect the rate that the HVAC system can achieve the desired temperature

  1. Recirculation actuator setting
  2. Difference between inside and desired temperature
  3. Blower motor speed setting
  4. Mode setting

Pressing the A/C switch or AUTO switch enables the HVAC control module to request A/C compressor engagement and turn ON the A/C switch LED respectively the AUTO switch LED if the AUTO switch is pressed. The HVAC control module sends a message to the engine control module (ECM) for A/C compressor engagement. The ECM will provide a ground for the A/C compressor relay enabling it to close its internal contacts to send battery voltage to the A/C compressor clutch coil. The A/C compressor diode will prevent a voltage peak, resulting from the collapse of the magnetic field of the coil, from entering the vehicle electrical system when the compressor is disengaged.

The following conditions must be met in order to activate the A/C compressor

  1. Battery voltage is between 9-18 V.
  2. Engine coolant temperature is less than 124°C (255°F).
  3. Engine speed is greater than 600 RPM.
  4. Engine speed is less than 5 500 RPM.
  5. A/C high side pressure is between 269-2 929 kPa (39-425 PSI).
  6. Throttle position is less than 100%.
  7. Evaporator temperature is greater than 3°C (38°F).
  8. ECM does not detect immoderate torque load.
  9. ECM does not detect insufficient idle quality.
  10. The ambient temperature is above 1°C (34°F).

The sensor information is used by the ECM to determine the following

  1. The A/C high side pressure
  2. An A/C system load on the engine
  3. The heat load at the A/C condenser

The air streams into the passenger compartment through the heater core and the evaporator core. The air temperature actuator drives the mixed air flap to induce the airflow. If the interior temperature should be increased, the mixed air flap is put into the position in which more air streams through the heater core. If the interior temperature should be decreased, the mixed air flap is put into the position in which more air streams through the evaporator core.

Recirculation Operation

The recirculation switch is part of the HVAC control. The selected recirculation switch position is sent to the HVAC control module via LIN-Bus. The HVAC control module controls the air intake through the recirculation actuator. The recirculation switch closes the recirculation flap in order to circulate the air within the vehicle. Through renewed selection of the recirculation switch, the recirculation flap is opened again in order to route outside air into the vehicle.

Recirculation is only available if the defrost mode is not active. When the defrost mode is active, the recirculation actuator opens the recirculation flap and outside air is circulated to the windshield to reduce fogging.

The HVAC control module evaluates the information of the air quality sensor and closes the recirculation flap while the air quality sensor switch is pressed, as soon as the concentration of pollutants exceeds a predefined value.

In automatic mode the values of the windshield temperature and inside moisture sensor are used as control inputs for the HVAC control module application to calculate the fog risk on the passenger compartment side of the windshield. The A/C compressor and the defrost mode are activated to prevent or remove fog on the passenger compartment side of the windshield.

Automatic Operation

In automatic operation, the HVAC control module maintains the comfort level inside of the vehicle by controlling the A/C compressor clutch, the blower motor, the air temperature actuators, mode actuator and recirculation actuator.

To put the HVAC system in automatic mode, the following is required

  1. The auto switch must be activated.
  2. The air temperature switch must be in any other position than full hot or full cold position.

Once the desired temperature is reached, the blower motor, mode, recirculation and temperature actuators automatically adjust to maintain the temperature selected. The HVAC control module performs the following functions to maintain the desired air temperature

  1. Monitors the following sensors: Ambient air temperature sensor Lower left air temperature sensor Upper left air temperature sensor Windshield temperature and inside moisture sensor Ambient light/sunload sensor Air quality sensor
  2. Regulate blower motor speed
  3. Position the air temperature actuator
  4. Position the mode actuator
  5. Position the recirculation actuator
  6. Request A/C operation

When the warmest position is selected in automatic operation the blower speed will increase gradually until the vehicle reaches normal operating temperature. When normal operating temperature is reached the blower stays on high speed and the air temperature actuators stays in the full heat position.

When the coldest position is selected in automatic operation the blower stays on high and the air temperature actuators stay in full cold position. The mode actuator remains in the panel position and the recirculation actuator will remain in the recirculation position.

Under cold ambient temperatures, the automatic HVAC system provides heat in the most efficient manner. The operator can select an extreme temperature setting but the system will not warm the vehicle any faster. Under warm ambient temperatures, the automatic HVAC system also provides air conditioning in the most efficient manner. Selecting an extreme cool temperature will not cool the vehicle any faster.

The HVAC control module evaluates the information of the air quality sensor and closes the recirculation flap while the air quality sensor switch is pressed, as soon as the concentration of pollutants exceeds a predefined value.

In automatic mode the values of the windshield temperature and inside moisture sensor are used as control inputs for the HVAC control module application to calculate the fog risk on the passenger compartment side of the windshield and ability to reduce fuel consumption by decreasing A/C compressor power to a minimum without causing any fog. The A/C compressor and the defrost mode are activated to prevent or remove fog on the passenger compartment side of the windshield. The sensor will also enable partial recirculation mode in order to improve heat-up performance of the passenger compartment under cold ambient temperature conditions without the risk of mist build-up on the windshield.

Engine Coolant

Engine coolant is the essential element of the heating system. The thermostat controls the normal engine operating coolant temperature. The thermostat also creates a restriction for the cooling system that promotes a positive coolant flow and helps prevent cavitation.

Coolant enters the heater core through the inlet heater hose, in a pressurized state. The heater core is located inside the HVAC control module. The ambient air drawn through the HVAC control module absorbs the heat of the coolant flowing through the heater core. Heated air is distributed to the passenger compartment, through the HVAC control module, for passenger comfort. Opening or closing the air temperature flap controls the amount of heat delivered to the passenger compartment. The coolant exits the heater core through the return heater hose and recirculates back to the engine cooling system.

A/C Cycle

Refrigerant is the key element in an air conditioning system. R-134a is presently the only Environmental Protection Agency approved refrigerant for automotive use. R-134a is a very low temperature gas that can transfer the undesirable heat and moisture from the passenger compartment to the outside air.

The compressor builds pressure on the vapor refrigerant. Compressing the refrigerant also adds heat to the refrigerant. The refrigerant is discharged from the compressor, through the discharge hose, and forced to flow to the condenser and then through the balance of the A/C system. The A/C system is mechanically protected with the use of a high pressure relief valve. If the A/C refrigerant pressure sensor fails or if the refrigerant system becomes restricted and refrigerant pressure continued to rise, the high pressure relief will pop open and release refrigerant from the system.

Compressed refrigerant enters the condenser in a high temperature, high pressure vapor state. As the refrigerant flows through the condenser, the heat of the refrigerant is transferred to the ambient air passing through the condenser. Cooling the refrigerant causes the refrigerant to condense and change from a vapor to a liquid state.

The condenser is located in front of the radiator for maximum heat transfer. The condenser is made of aluminum tubing and aluminum cooling fins, which allows rapid heat transfer for the refrigerant. The semi-cooled liquid refrigerant exits the condenser and flows to the Receiver/Dehydrator(R/D).

The R/D contains desiccant that absorbs moisture that may be in the refrigerant system. The R/D also acts as a storage vessel to ensure that a steady flow of liquid reaches the Thermal Expansion Valve (TXV). The refrigerant exits the R/D and flows through the liquid line to the TXV.

The TXV is located at the front of dash and attaches to the evaporator inlet and outlet pipes. The TXV is the dividing point for the high and the low pressure sides of the A/C system. As the refrigerant passes through the TXV, the pressure on the refrigerant is lowered. The TXV also meters the amount of liquid refrigerant that can flow into the evaporator.

Refrigerant exiting the TXV flows into the evaporator core in a low pressure, liquid state. Ambient air is drawn through the HVAC control module and passes through the evaporator core. Warm and moist air will cause the liquid refrigerant boil inside of the evaporator core. The boiling refrigerant absorbs heat from the ambient air and draws moisture onto the evaporator. The refrigerant exits the evaporator through the suction line and back to the A/C compressor, in a vapor state, and completing the A/C cycle of heat removal. At the A/C compressor, the refrigerant is compressed again and the cycle of heat removal is repeated.

The conditioned air is distributed through the HVAC control module for passenger comfort. The heat and moisture removed from the passenger compartment will also change form, or condense, and is discharged from the HVAC control module as water.

See also:
Air Inlet Valve Actuator Replacement
Blower Motor Replacement
Diagnostic System Check - Vehicle
Strategy Based Diagnosis
Diagnostic Procedure Instructions
COMPONENT CONNECTOR END VIEWS - INDEX
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
Control Module References
Diagnostic Repair Verification
Checking Aftermarket Accessories
Air Conditioning (A/C) System Performance Test
Heating Performance Diagnostic
Instrument Panel Accessory Bezel Replacement
Battery Negative Cable Disconnection and Connection
Fastener Caution
Brake, Accelerator, and Clutch Pedal Replacement
Air Inlet Grille Panel Replacement
Inside Rearview Mirror Mount Plate Cover Replacement
Heater and Air Conditioning Remote Control Replacement
Automatic HVAC Description and Operation
HVAC Component Replacement Reference
Actuator Recalibration