Contents Wiring diagrams Section: Charging System All sections

Battery, Charging System and Starting System Chevrolet Colorado I

Charging System 8 illustrations ~15608 words

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Air Conditioning Compressor Bolt50 N.m37 lb ft
Battery Cable to Battery Nut9 N.m80 lb in
Battery Retainer Nut15 N.m11 lb ft
Generator Mounting Bolt50 N.m37 lb ft
Generator Output BAT Terminal Nut20 N.m15 lb ft
Generator Positive Cable to Underhood Fuse Block Nut10 N.m89 lb in
Negative Battery Cable to Battery Tray Bolt9 N.m80 lb in
Negative Battery Cable to Engine Block Bolt35 N.m26 lb ft
Positive Battery Cable to Starter Terminal Nut9 N.m80 lb in
Positive Battery Cable to Underhood Fuse Block Nut10 N.m89 lb in
Starter Motor Bolt/Nut50 N.m37 lb ft
Starter Solenoid S Terminal Nut3.5 N.m31 lb in

Fastener Tightening Specifications

Battery Usage

ApplicationSpecification
Cold Cranking Amperage (CCA)590 A
Reserve Capacity110 Minutes
Load Test290 A
Replacement Model Number86-6YR

Battery Usage

Generator Usage

ApplicationSpecification
LLR/LLV
Generator ModelTG12+
Rated Output125 Amps
Load Test Output87.5 Amps
LH8
Generator ModelDR37M
Rated Output145 Amps
Load Test Output101.5 Amps

Generator Usage

Scheme 1

Scheme 1: Starting and Charging Schematics

Scheme 2

Scheme 2

Scheme 3

Scheme 3

DIAGNOSTIC CODE INDEX

DTCDescription
DTC B1390B1390: Device Voltage Reference Input 1 Circuit - GBCM
DTC B1487B1487: Generator L-Terminal Circuit Low
DTC B1488B1488: Generator L-Terminal Circuit High
DTC B1492B1492: Generator F-Terminal Circuit Low
DTC B1516B1516: Battery Current Sensor Performance
DTC B151BB151B: Current Sensor Polarity Error - GBCM
DTC B1566B1566: Current Sensor Polarity Error - GBCM
DTC C0899C0899: Device Voltage Low - EBCM
DTC C0901C0901: Device 2 Voltage Low - EBCM
DTC P0562P0562: System Voltage Low - ECM
DTC P0563P0563: System Voltage High - ECM
DTC P0615P0615: Starter Relay Control Circuit
DTC P0622P0622: Generator F-Terminal Circuit - 2.9L (LLV)

DIAGNOSTIC CODE INDEX

Diagnostic Starting Point - Engine Electrical

Begin the system diagnosis with Diagnostic System Check - Vehicle . The Diagnostic System Check - Vehicle will provide the following information

  1. The identification of the control modules which command the system
  2. The ability of the control modules to communicate through the serial data circuit
  3. The identification of any stored diagnostic trouble codes (DTCs) and their status

The use of the Diagnostic System Check - Vehicle will identify the correct procedure for diagnosing the system and where the procedure is located.

Diagnostic Instructions

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

Circuit/System Description

The generator battery control module (GBCM) monitors the battery voltage for precision electrical power management. The generator battery control module monitors both the battery sense positive voltage circuit and the battery sense negative, ground, circuit to precisely determine system voltage. If there is a difference between the less precise battery voltage, battery positive voltage circuit and ground circuit, and the more precise battery sense voltage of 1.5 volts for 7 seconds, then DTC B1390 will set.

Conditions for Running the DTC

The ignition is ON.

Conditions for Setting the DTC

The difference between the low precision battery voltage reading and the high precision battery voltage reading is greater than 1.5 volts for 7 seconds.

Action Taken When the DTC Sets

  1. The driver information center (DIC) displays the SERVICE CHARGE SYS message.
  2. The GBCM uses the less accurate battery positive voltage circuit for voltage readings.

Conditions for Clearing the DTC

  1. During the current ignition cycle, the difference between the less precision battery positive voltage circuit reading and the high precision battery voltage sense circuit reading is less than 1.5 volts.
  2. The SERVICE CHARGE SYS message will turn off 7 seconds after the voltage returns to normal.

Diagnostic Aids

  1. A possible cause of this DTC could be overcharging with a battery charger or jump starting.
  2. A high voltage value in multiple modules indicates a concern in the charging system.

Reference Information

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 volts. If not within the specified range, refer to «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Observe the scan tool BCM Battery Voltage Signal parameter and the Batt. Voltage High Res. parameter. The readings for both parameters should be between 12.6 and 15.0 volts, and should be within 1.5 volts of each other.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connectors at the GBCM.
  2. Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the ground circuit terminals listed below and ground: Terminal F Terminal H If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Verify that a test lamp illuminates between the B+ circuit terminals listed below and ground: Terminal A Terminal C If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  4. If all circuits test normal, replace the GBCM.

Repair Procedures

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for GBCM replacement, setup and programming.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

Diagnostic Fault Information

CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Generator Turn On SignalB1487B1488

DTC B1487

The generator battery control module (GBCM) controls the generator through the generator turn on signal circuit, or L-Terminal circuit. The signal is a 5-volt pulse width modulation (PWM) signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle when the engine is running is between 5-100 percent. If the generator turn on signal circuit is in the 0-5 percent range, or pulled low to ground, then DTC B1487 will set.

  1. The engine is running.
  2. This diagnostic shall run every 100 ms.

The generator turn on signal circuit is less than 5 percent duty cycle for 2 minutes.

  1. The charge indicator turns ON.
  2. The driver information center (DIC) displays the SERVICE CHARGE SYS message.
  1. The DTC will pass when the generator turn on signal circuit input is greater than 5 percent duty cycle.
  2. The charge indicator and DIC message will remain ON until the ignition switch is cycled after the DTC is cleared.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF, disconnect the harness connector at the generator.
  2. Ignition ON, GEN L-Terminal Signal Command 0%, test for less than 1 volt between the generator turn on signal circuit terminal 1 X1 and ground. If greater than the specified range, test the generator turn on signal circuit for a short to voltage. If the circuit tests normal, replace the GBCM.
  3. Command the GEN L-Terminal Signal ON to 80% duty cycle with a scan tool. Test for 3.0 volts between the generator turn on signal circuit terminal 1 X1 and ground. If less than the specified value, test the generator turn on signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the GBCM.
  4. If the circuit tests normal, replace the generator.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Generator Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  2. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for GBCM replacement, setup, and programming.
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Generator Turn On SignalB1487B1488

DTC B1488

The generator battery control module controls the generator through the generator turn on signal circuit. The signal is a 5-volt pulse width modulation (PWM) signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is 0 percent when the engine is not running. If the generator turn on signal circuit is 65 percent or greater duty cycle, or shorted to voltage, then DTC B1488 will set.

  1. The ignition is ON.
  2. The engine is OFF.
  3. This diagnostic runs every 100 ms.

The generator turn on signal circuit duty cycle is greater than 65 percent for 5 seconds.

  1. The charge indicator turns ON.
  2. The driver information center (DIC) displays the SERVICE CHARGE SYS message.
  1. The DTC will pass when the conditions for setting the DTC are no longer present.
  2. The charge indicator and DIC message will remain ON until the ignition is cycled after clearing the DTC.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF, disconnect the harness connector at the generator.
  2. Ignition ON, test for less than 1 volt between the generator turn on signal circuit terminal 1 X1 and ground. If greater than the specified range, test the generator turn on signal circuit for a short to voltage. If the circuit tests normal, replace the GBCM.
  3. Engine Running, test for greater than 3 volts between the generator turn on signal circuit terminal 1 X1 and ground. If less than the specified range, test the generator turn on signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the GBCM.
  4. If the circuit tests normal, replace the generator.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Generator Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  2. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for GBCM replacement, setup, and programming.
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Generator Field Duty Cycle SignalB1492B1492

DTC B1492

Typical Scan Tool Data

CircuitShort to groundOpenShort to voltage
Operating Conditions: Engine Running. Parameter Normal Range: 5% to 99%
Generator Field Duty Cycle Signal0%0%99%

GEN F-Terminal Signal - ECM

The generator battery control module (GBCM) monitors the generator through the generator field duty cycle signal circuit. The signal is a pulse width modulation (PWM) signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-99 percent when the engine is running. If the generator field duty cycle signal circuit is in the 0-5 percent range or pulled low to ground while the engine is running, then DTC B1492 will set.

  1. The engine is running.
  2. The engine speed is less than 1,000 RPM.
  3. DTC B1487 or B1488 is not set as a current DTC.
  4. This diagnostic shall be run every 100 ms.

The generator field duty cycle signal circuit is less than 5 percent duty cycle for 2 minutes.

  1. The charge indicator turns ON.
  2. The driver information center (DIC) displays the SERVICE CHARGE SYS message.
  1. The DTC passes when the generator field duty cycle signal circuit input is greater than 5 percent duty cycle.
  2. You must cycle the ignition after clearing the DTC to turn OFF the indicator and DIC message.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Engine running, observe the scan tool ECM GEN-F Terminal Signal parameter. The parameter should read greater than 5 percent. If not within the specified range, refer to ECM Field Duty Cycle Signal Circuit Malfunction below.
  2. Verify that the GBCM does not set DTC B1492. If the GBCM sets DTC B1492, refer to GBCM Field Duty Cycle Signal Circuit Malfunction below.

ECM Field Duty Cycle Signal Circuit Malfunction

  1. Ignition OFF, disconnect the X1 harness connectors at the generator and GBCM.
  2. Ignition ON, verify the scan tool ECM GEN-F Terminal Signal parameter is 0 percent. If greater than the specified value, test the field duty cycle signal circuit terminal 2 X1 for a short to voltage. If the circuit tests normal, replace the ECM.
  3. Connect a test lamp between the field duty cycle signal circuit terminal 2 X1 of the generator harness and B+. Verify the scan tool ECM GEN-F Terminal Signal parameter is greater than 95 percent. If less than the specified range, test the circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  4. Reconnect the GBCM harness connector. Disconnect the test lamp.
  5. Ignition ON, verify the scan tool ECM GEN-F Terminal Signal parameter is 0 percent. If greater than the specified value, replace the GBCM.
  6. Connect a test lamp between the field duty cycle circuit terminal 2 X1 of the generator harness and B+. Verify the scan tool ECM GEN-F Terminal Signal parameter is greater than 95 percent. If less than the specified range, replace the GBCM.
  7. If the circuit tests normal, replace the generator.

GBCM Field Duty Cycle Signal Circuit Malfunction

  1. Ignition OFF, disconnect the GBCM harness connector.
  2. Ignition ON, verify the scan tool ECM GEN-F Terminal Signal parameter is 0 percent. If greater than the specified value, test the field duty cycle signal circuit terminal B for a short to voltage.
  3. Connect a test lamp between the field duty cycle signal circuit terminal B and B+. Verify the scan tool ECM GEN-F Terminal Signal parameter is greater than 95 percent. If less than the specified range, test the circuit for a short to ground or an open/high resistance.
  4. If the circuit tests normal, replace the GBCM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Generator Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  2. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for GBCM replacement, setup, and programming.
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

The generator battery control module (GBCM) monitors its internal battery current sensor for many charging system operations. If the battery current sensor signal is out of range, DTC B1516 will set.

  1. The ignition is ON.
  2. This diagnostic runs every 50 ms.

The duty cycle of the internal battery current sensor is less than 2 percent duty cycle or greater than 98 percent duty cycle for 4 minutes.

  1. The charge indicator turns ON.
  2. The driver information center (DIC) displays the SERVICE CHARGE SYS message.
  1. The DTC will pass when the duty cycle of the internal battery current sensor is between 2 percent and 98 percent duty cycle.
  2. You must cycle the ignition after clearing the DTC to turn OFF the DIC message and charge indicator.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

Ignition ON, headlamps and all accessories OFF, observe the scan tool BCM Battery Current parameter. The reading should be between -30 amps and 30 amps, and change with the amount of current draw on the battery.

Replace the GBCM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for GBCM replacement, setup, and programming.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

The generator battery control module (GBCM) monitors its internal battery current sensor for many charging system operations, and also for diagnostic purposes. If reversed polarity of the battery current is sensed, then DTC B151B will set.

  1. The engine is not running.
  2. DTC B1516 is not set.

The GBCM detects positive battery current.

The regulated voltage control (RVC) is disabled.

The GBCM detects correct polarity of the battery current.

DTC B151B may set if a battery charger is used.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Verify that the GBCM is installed correctly. The GBCM should be installed on the negative battery cables, with the sensor coil around the negative cables and facing away from the battery, and with the harness connector facing toward the battery. If the GBCM is installed backwards or incorrectly, remove and reinstall the GBCM.
  2. Ignition ON, clear the DTC with the scan tool. Verify that DTC B151B does not set. If the DTC sets, replace the GBCM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for GBCM replacement, setup, and programming.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

The generator battery control module (GBCM) monitors its internal battery current sensor for many charging system operations, and also for diagnostic purposes. If reversed polarity of the battery current is sensed, then DTC B1566 will set.

  1. The engine is not running.
  2. DTC B1516 is not set.

The GBCM detects positive battery current.

The regulated voltage control (RVC) is disabled.

This DTC passes when the GBCM detects correct polarity of the battery current.

DTC B1566 may set if a battery charger is used.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Verify that the GBCM is installed correctly. The GBCM should be installed on the negative battery cables, with the sensor coil around the negative cables and facing away from the battery, and with the harness connector facing toward the battery. If the GBCM is installed backwards or incorrectly, remove and reinstall the GBCM.
  2. Ignition ON, clear the DTC with the scan tool. Verify that DTC B1566 does not set. If the DTC sets, replace the GBCM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for GBCM replacement, setup, and programming.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
B+C0899C0899
GroundC0899

DTC C0899

CircuitShort to GroundOpenShort to Voltage
Operating Conditions: Ignition ON, engine OFF. Parameter Normal Value: 12.60 Volts
B+0.00 Volts0.00 Volts12.60 Volts

Battery Voltage - EBCM

The electronic brake control module (EBCM) monitors the ignition voltage level available for system operation. A low voltage condition prevents the system from operating properly.

The ignition is ON.

The EBCM detects that the battery voltage is less than 9 volts for 100 msec.

  1. The antilock brake system (ABS), traction control system (TCS) and vehicle stability enhancement system (VSES) are disabled for the duration of the ignition cycle.
  2. The ABS and TCS indicators turn ON.
  3. The DIC displays the SERVICE STAB SYS message, if equipped.
  1. The DTC passes when the condition for the DTC is no longer present.
  2. The EBCM automatically clears a history DTC when a current DTC is not detected in 100 consecutive drive cycles.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Engine running, accessories OFF, measure and record the voltage at the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 volts. If not within the specified range, refer to «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Observe the scan tool EBCM Battery Voltage parameter. The reading should be between 12.60 and 15.00 volts.
  1. Ignition OFF, disconnect the harness connector at the EBCM.
  2. Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the ground circuit terminals listed below and ground: Terminal 2 Terminal 3 If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Verify that a test lamp illuminates between the B+ circuit terminals listed below and ground: Terminal 1 Terminal 4 If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  4. Ignition ON, verify that a test lamp illuminates between the ignition circuit terminal 21 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance.
  5. If all circuits test normal, replace the EBCM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for EBCM replacement, setup and programming.

Diagnostic Information

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Ignition 1 SignalC0901C0901
GroundC0901

DTC C0901

The electronic brake control module (EBCM) monitors the ignition 1 voltage (IGN1) level available for system operation. A low voltage condition prevents the system from operating properly.

The ignition is ON.

  1. Ignition 1 (IGN1) voltage to the EBCM is less than 6.5 volts for 7 seconds.
  2. Vehicle speed is greater than 3 km/h (2 mph).

The brake warning indicator turns ON.

  1. The DTC passes when the condition for the DTC is no longer present.
  2. The EBCM automatically clears a history DTC when a current DTC is not detected in 100 consecutive drive cycles.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Engine running, accessories OFF, measure and record the voltage at the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 volts. If not within the specified range, refer to «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Observe the scan tool EBCM Battery Voltage parameter. The reading should be between 12.60 and 15.00 volts.
  1. Ignition OFF, disconnect the harness connector at the EBCM.
  2. Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the ground circuit terminals listed below and ground: Terminal 2 Terminal 3 If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Verify that a test lamp illuminates between the B+ circuit terminals listed below and ground: Terminal 1 Terminal 4 If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  4. Ignition ON, verify that a test lamp illuminates between the ignition circuit terminal 21 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance.
  5. If all circuits test normal, replace the EBCM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for EBCM replacement, setup, and programming.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
B+P0562P0562
GroundP0562

DTC P0562

CircuitShort to GroundOpenShort to Voltage
Operating Conditions: Ignition ON, engine OFF. Parameter Normal Value: 12.6 Volts
B+0.0 Volts0.0 Volts12.6 Volts

Ignition 1 Signal - ECM

The engine control module (ECM) monitors the system voltage to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range.

  1. The vehicle speed is above 8 km/h (5 mph).
  2. The system voltage is between 9.5-18 volts.

The ECM detects a system voltage less than 10 volts for 5 seconds.

DTC P0562 is a type C DTC.

DTC P0562 is a type C DTC.

Schematic Reference

  1. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references)
  2. «Starting and Charging Schematics»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Engine running, accessories OFF, measure and record the battery voltage at the 12V battery terminals. The voltage should be between 12.6 and 15.0 volts. If not within the specified range, refer to «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Observe the scan tool ECM Ignition 1 Signal parameter. The reading should be between 12.6 and 15.0 volts.
  1. Ignition OFF, disconnect the harness connectors at the ECM.
  2. 2. Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the ground circuit terminals and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Verify that a test lamp illuminates between the B+ circuit terminals and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  4. Ignition ON, verify that a test lamp illuminates between the ignition circuit terminals and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance.
  5. If all circuits test normal, replace the ECM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for ECM replacement, setup, and programming.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
B+P0562P0562
GroundP0562

DTC P0563

CircuitShort to GroundOpenShort to Voltage
Operating Conditions: Ignition ON, engine OFF. Parameter Normal Value: 12.6 Volts
B+0.0 Volts0.0 Volts12.6 Volts

Ignition 1 Signal - ECM

The engine control module (ECM) monitors the system voltage to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range.

  1. The vehicle speed is above 8 km/h (5 mph).
  2. The system voltage is between 9.5-18 volts.

The ECM detects battery voltage greater than 16 volts for 1 second.

DTC P0563 is a type C DTC.

DTC P0563 is a type C DTC.

Schematic Reference

  1. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references)
  2. «Starting and Charging Schematics»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. This DTC could be set by overcharging with a battery charger or jump starting.
  2. A high voltage value in multiple modules indicates a concern in the charging system.
  1. Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 volts. If not within the specified range, refer to «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Observe the scan tool ECM Ignition 1 Signal parameter. The reading should be between 12.6 and 15.0 volts. If greater than the specified range, replace the ECM.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Control Module References for ECM replacement, setup, and programming.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Starter Relay ControlP0615P0615P0615
GroundP0615

DTC P0615

When the ignition switch is placed in the start position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the start position. The BCM then sends a message to the engine control module (ECM) that crank has been requested. The ECM then verifies that the clutch is pressed for the manual transmission or that the automatic transmission is in park or neutral. If it is, the ECM then supplies 12 volts to the control circuit of the STRTR relay. When this occurs, battery voltage is supplied through the switch of the STRTR relay to terminal A X1 of the starter solenoid.

  1. The ignition is ON.
  2. The system voltage is between 9.5-18 volts.

The ECM detects improper voltage on the control circuit of the starter relay for 2 seconds.

DTC P0615 is a type C DTC.

DTC P0615 is a type C DTC.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition ON. Verify that no theft deterrent, or automatic transmission DTCs are set that would cause the ECM to disable engine starting. If any DTCs are set that would cause the ECM to disable starting, then refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-trouble-code-dtc-list) .
  2. Clear the DTCs. Attempt to start the engine. The engine should crank and DTC P0615 should not set.
  1. Ignition OFF, disconnect the STRTR relay.
  2. Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the relay ground circuit terminal 85 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Connect a test lamp between the control circuit terminal 86 and the ground circuit terminal 85. Turn the ignition to the start position. The test lamp should turn ON for no longer than 10 seconds when the ignition is in the start position, and OFF in all other positions. If the test lamp is always on, test the control circuit for short to voltage. If the circuit tests normal, replace the ECM. If the test lamp is always off, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  4. If all circuits test normal, test or replace the STRTR relay.

Component Testing

STRTR Relay

  1. Ignition OFF, disconnect the STRTR relay.
  2. Test for 60-180 ohms between terminals 85 and 86 of the relay. If not within the specified range, replace the STRTR relay.
  3. Test for infinite resistance between the following terminals: 30 and 86 30 and 87 30 and 85 85 and 87 If not the specified value, replace the relay.
  4. Install a 20 amp fused jumper wire between relay terminal 85 and 12 volts. Install a jumper wire between relay terminal 86 and ground. Test for less than 2 ohms between terminals 30 and 87 of the relay. If greater than specified range, replace the relay.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Relay Replacement (Attached to Wire Harness)»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction) or «Relay Replacement (Within an Electrical Center)»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction)
  2. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming.
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Generator Field Duty Cycle SignalP0622P0622P0622

DTC P0622

CircuitShort to GroundOpenShort to Voltage
Operating Conditions: Engine running. Parameter Normal Range: 5 - 99%
Generator Field Duty Cycle Signal0%0%99%

GEN-F Terminal Signal - ECM

Circuit Description

The engine control module (ECM) uses the generator field duty cycle signal circuit to monitor the duty cycle of the generator. The generator field duty cycle signal circuit connects to the high side of the field winding in the generator. A pulse width modulated (PWM) high side driver in the voltage regulator turns the field winding ON and OFF. The ECM uses the PWM signal input to determine the generator load on the engine. This allows the ECM to adjust the idle speed to compensate for high electrical loads.

The ECM monitors the state of the generator field duty cycle signal circuit. When the key is in the RUN position and the engine is OFF, the ECM should detect a duty cycle near 0 percent. However, when the engine is running, the duty cycle should be between 5 percent and 100 percent. The ECM monitors the PWM signal using a key ON test and a RUN test. During the tests, if the ECM detects an out of range PWM signal, DTC P0622 will set.

  1. No generator, crankshaft position (CKP) sensors, or camshaft position (CMP) sensor DTCs are set.
  2. The ignition is ON.
  1. Ignition ON engine OFF, the ECM detects a PWM signal greater than 65 percent for 5 seconds
  2. Engine running, the ECM detects a PWM signal less than 5 percent for 15 seconds.

DTC P0622 is a type C DTC.

DTC P0622 is a type C DTC.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition ON, engine OFF, observe the scan tool ECM GEN-F Terminal Signal parameter. The parameter should read 0 percent.
  2. Engine running, observe the scan tool ECM GEN-F Terminal Signal parameter. The parameter should read between 5 and 99 percent.
  1. Ignition OFF, disconnect the X1 harness connectors at the generator and GBCM.
  2. Ignition ON, verify the scan tool ECM GEN-F Terminal Signal parameter is 0 percent. If greater than the specified value, test the field duty cycle signal circuit terminal 2 X1 for a short to voltage. If the circuit tests normal, replace the ECM.
  3. Connect a test lamp between the field duty cycle signal circuit terminal 2 X1 of the generator harness and B+. Verify the scan tool ECM GEN-F Terminal Signal parameter is greater than 95 percent. If less than the specified range, test the circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  4. Reconnect the GBCM harness connector. Disconnect the test lamp.
  5. Ignition ON, verify the scan tool ECM GEN-F Terminal Signal parameter is 0 percent. If greater than the specified value, replace the GBCM.
  6. Connect a test lamp between the field duty cycle circuit terminal 2 X1 of the generator harness and B+. Verify the scan tool ECM GEN-F Terminal Signal parameter is greater than 95 percent. If less than the specified range, replace the GBCM.
  7. If the circuit tests normal, replace the generator.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Generator Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  2. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming.

Symptoms - Engine Electrical

IMPORTANTThe following steps must be completed before using the symptom tables.
  1. Perform «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) before using the Symptom Tables in order to verify that all of the following are true: There are no DTCs set. The control modules can communicate via the serial data link.
  2. Review the system descriptions and operations in order to familiarize yourself with the system functions. Refer to one of the following system operations: «Battery Description and Operation»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) «Charging System Description and Operation»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) «Electrical Power Management Description and Operation»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) «Starting System Description and Operation»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__starting-system-description-and-operation)

Visual/Physical Inspection

  1. Inspect for aftermarket devices which could affect the operation of the starting and charging systems. Refer to «Checking Aftermarket Accessories»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__checking-aftermarket-accessories) .
  2. Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.

Intermittent

Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom

  1. «Battery Inspection/Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  2. «Battery Electrical Drain/Parasitic Load Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  3. «Battery Common Causes of Malfunction»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__battery-common-causes-of-malfunction)
  4. «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  5. «Generator Noise Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  6. «Starter Solenoid Does Not Click (Automatic M30)»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) or «Starter Solenoid Does Not Click (Manual MA5)»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  7. «Starter Solenoid Clicks, Engine Does Not Crank»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  8. «Engine Cranks Slowly»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__engine-cranks-slowly)
  9. «Starter Motor Noise Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)

Special Tools

J 42000 Battery Tester. See Special Tools .

CAUTIONRefer to Battery Disconnect Caution .
IMPORTANTThe battery test using the J 42000 Battery Tester requires correct connections to the battery terminals. See Special Tools . A failure to obtain the correct connections during the test may result in a failed test on a good battery. Use the Out of Vehicle test for each battery when testing a vehicle with dual batteries.

Follow these instructions in order to avoid an incorrect diagnosis because of connections

  1. If testing the vehicle with the battery cables still connected, wiggle the J 42000 clips on the terminal bolt. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . This may cut through any coating or through any oxidation that may be present on the bolt. Even new bolts contain a protective coating that may insulate or cause a resistance in the test circuit.
  2. If correct connections to the battery terminal bolts in the vehicle are in doubt, perform the following steps: Disconnect the negative battery cable. Disconnect the positive battery cable. Install the test adapters on the terminals. Follow the instructions for testing a removed battery.
  3. If the tester displays a REPLACE BATTERY or BAD CELL-REPLACE result for a battery tested in the vehicle with the battery cables connected, perform the following steps: Disconnect the negative battery cable. Disconnect the positive battery cable. Install the tester adapters. IMPORTANT: Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code. Use the test code from the second, or Out of Vehicle test. Follow the instructions for testing a removed battery. Replace the battery only if the second test shows a REPLACE BATTERY or BAD CELL-REPLACE result. Use the test code from the second test for any warranty purposes.
  4. Use the correct terminal adapters. Do not use any common bolts or a combination of bolts, of nuts, and of washers as adapters when testing the battery. Use the test adapters that are provided with the J 42000 or GM P/N 12303040 terminal adapters. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . If the adapters that are provided with the J 42000 require replacement, use GM P/N 12303040. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . Any other adapter may not contact the correct areas of the battery terminal, causing a resistance that may result in an invalid battery test result.
CAUTIONUnless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
  1. Inspect the battery for a cracked, broken, or damaged case, which may be indicated by battery acid leakage. If there is any apparent damage, replace the battery.
  2. Verify the cold cranking amperage (CCA), and reserve capacity (RC) and/or amp hour (AH) rating of the battery to the original battery or original equipment (OE) specification. Refer to «Battery Usage»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__battery-usage) . If the battery does not meet or exceed specifications, replace the battery.
  3. Verify that the battery cables are clean and tight. The battery terminal bolts should be torqued as specified in «Fastener Tightening Specifications»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__fastener-tightening-specifications) . If the battery cable(s) need to be cleaned, clean as required and tighten as specified. If the battery cable(s) are damaged, replace then tighten as specified.
  4. Install the J 42000 and follow directions supplied by the tester. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . If the tester calls for charging the battery, refer to «Battery Charging»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Battery Positive and Negative Cable Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__battery-positive-and-negative-cable-replacement)
  2. «Battery Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)

J 42000 Battery Tester. See Special Tools .

  1. For best results, use an automatic taper-rate battery charger with a voltage capability of 16 volts.
  2. The charging area should be well ventilated.
  3. Do not charge a battery that appears to be frozen. Allow the battery to warm to room temperature and test it using the J 42000 before charging. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .

Battery State of Charge

IMPORTANTUsing voltage to determine the batteries state of charge (SOC) is only accurate after the battery has been at rest for 24 hours. This is enough time for the acid in each cell to equalize. If the battery has been charged or discharged in the past 24 hours, the battery SOC will only be an estimate.

The maintenance-free batteries SOC is estimated by reading the voltage of the battery across the battery terminals. Because the voltage is affected by current flow into or out of the battery, the engine must be stopped and all electrical loads turned OFF, including parasitic loads, when checking the voltage. The voltage can also be affected if the battery has just been charged or discharged, so it is important to consider what has happened to the battery in the time just before testing. Use the following procedure to determine the batteries SOC

  1. Be sure all electrical loads are turned OFF.
  2. Determine whether the battery has been used in a vehicle or charged within the past 12 hours. If the answer is no, the terminal voltage will be stabilized and no action is necessary before reading the voltage. Skip to step 3. If the answer is yes, terminal voltage will not be stabilized and you should wait 12 hours since the last time the battery was used.
  3. Estimate the battery temperature by determining the average temperature to which the battery has been exposed for the past 12 hours.
  4. Measure the battery voltage at the battery terminals. Refer to the following table to determine the SOC according to the estimated battery temperature
Battery Voltage% Charge at 0°C (32°F)% Charge at 25°C (75°F)
12.75 V100%100%
12.7 V100%90%
12.6 V90%75%
12.45 V75%65%
12.2 V65%45%
12.0 V40%20%

Battery Charging

Use the SOC information as follows

  1. A battery with a SOC that is below 65 percent must always be recharged before returning it to service or continuing storage.
  2. A battery with a SOC that is 65 percent or greater is generally considered to be charged enough in order to be returned to normal service or in order to continue storage. However, if the battery is being used in slow traffic or with short drive times, or if the temperature is very hot or very cold, the battery should be fully charged, to at least 90 percent, before returning it to service or continuing storage.

Charging Time Required

The time required to charge a battery will vary depending upon the following factors

  1. The battery charger capacity-The higher the charger amperage, the less time it will take to charge the battery.
  2. The SOC of the battery-A completely discharged battery requires more than twice as much charging time as a half charged battery. In a discharged battery with a voltage below 11 volts, the battery has a very high internal resistance and may only accept a very low current at first. Later, as the charging current causes the acid content to increase in the electrolyte, the charging current will increase. Extremely discharged batteries may not activate the reversed voltage protection in some chargers. Refer to the manufacturer's instructions for operating this circuitry.
  3. The temperature of the battery-The colder the battery is, the more time it takes to recharge the battery. The charging current accepted by a cold battery is very low at first. As the battery warms, the charging current will increase.

Charging Procedure

Note. Turn OFF the ignition when connecting or disconnecting the battery cables, the battery charger or the jumper cables. Failure to do so may damage the ECM/PCM or other electronic components.

Note. Refer to Fastener Notice .

When charging side-terminal batteries with the battery cables connected, connect the charger to the positive cable bolt and to a ground located away from the battery. When charging side-terminal batteries with the battery cables disconnected, install the battery side terminal adapters and connect the charger to the adapters.

Tighten: Tighten the battery side terminal adapters to 15 N.m (11 lb ft).

Use the following procedure to charge the battery

  1. Turn OFF the charger.
  2. Ensure that all of the battery terminal connections are clean and tight.
  3. Connect the charger positive lead to the battery positive terminal on the battery or the remote jumper stud underhood.
  4. Connect the negative charger lead to a solid engine ground or to a ground stud in the engine compartment that is connected directly to the battery negative terminal, but away from the battery. If the negative battery cable is disconnected and a terminal adapter is being used, connect directly to the adapter.
  5. Turn ON the charger and set to the highest setting for normal charging.
  6. Inspect the battery every half hour after starting the battery charger. Charge the battery until the taper-rate charger indicates that the battery is fully charged. Estimate the battery temperature by feeling the side of the battery. If it feels hot to the touch or its temperature is over 45°C (125°F), discontinue charging and allow the battery to cool before resuming charging.
  7. After charging, test the battery. Refer to «Battery Inspection/Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .

J 38758 Parasitic Draw Test Switch. See Special Tools .

  1. Be sure to rule out any possible obvious influences, such as customer error or aftermarket equipment.
  2. Customer driving habits, such as regular short trips. This does not allow enough time to properly charge the battery. Refer to «Battery Description and Operation»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  3. Verify that the battery and charging system are in proper working order. Refer to «Battery Charging»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) and «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  4. A battery discharging for no apparent reason while the vehicle is parked can be caused by an intermittent draw, such as a module waking up, or a continuous draw, such as a dome light or stuck relay.
  5. Some systems and modules such as OnStar®, and regulated voltage control (RVC), if equipped, are designed to wake-up, perform a task, and go back asleep at regular intervals. Refer to «Body Control System Description and Operation»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#data-communication-system) for the system or modules description and operation.
  6. Remote keyless entry (RKE) will wake up due to an outside input. Refer to «Keyless Entry System Description and Operation»(/chevrolet/colorado/i-2004-2012/remont/door-locks-anti-theft-systems/#keyless-entry-system-remote-functions__keyless-entry-system-description-and-operation) for the system description and operation.
  7. The battery run down time will vary depending on cold cranking amperage (CCA) and reserve capacity (RC). If the CCA and RC are higher, then the battery run down time would be longer. If the CCA and RC are lower, then the battery run down time would be shorter. The graph below indicates roughly how many days a 690 CCA battery with at 110 min. RC (60.5 AH) starting at 80 percent state of charge will last with a constant current draw until it reaches 50 percent state of charge. Differences in battery rating and temperature will affect the results.
Current DrainDays
25 mA30.5
50 mA16.5
75 mA11
100 mA8.25
250 mA3.3
500 mA1.65
750 mA1
1 A0.8
2 A0.4

Battery Electrical Drain/Parasitic Load Test

Load Test

CAUTIONRefer to Battery Disconnect Caution .

Note. Do not turn the parasitic draw test switch to the OFF position with the engine running. Damage will occur to the vehicle's electrical system.

Note. The test switch must be in the ON position when removing the fuses in order to maintain continuity in the electrical system. This avoids damaging the digital multimeter due to accidental overloading, such as a door being opened to change a fuse.

IMPORTANTThe test switch on the J 38758 is marked ON and OFF. See Special Tools . When the test switch is in the ON position, the circuit is closed and electrical current will pass through the switch. When the test switch is in the OFF position, the circuit is open and electrical current will not pass through the switch.
  1. Disconnect the battery negative cable from the battery negative terminal. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Install the male end of the J 38758 to the battery ground terminal. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  3. Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  4. Install the battery negative cable to the female end of the J 38758 . See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  5. Turn the J 38758 test switch to the ON position. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  6. Road test the vehicle and activate ALL of the accessories, including the radio and air conditioning. This may take up to 30 minutes.
  7. Park the vehicle. Turn the ignition switch to the OFF position and remove the ignition switch key.
  8. Connect a 10A fused jumper wire to the test switch tool terminals.
  9. Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . The current now flows through the jumper wire.
  10. Wait 1 minute. If the fuse blows, install an inductive ammeter to locate the current draw.
  11. Turn the test switch to ON and then remove the fused jumper wire.
  12. Set a digital multimeter to the 10A scale.
  13. Connect the digital multimeter to the test switch tool terminals.
  14. Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . The current flows now through the digital multimeter.
  15. Wait 1 minute. Check and record the current reading. When there is a current reading of 2A or less, turn the J 38758 test switch to the ON position. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . The electrical current will now pass through the switch. Then switch the digital multimeter down to the 2A scale for a more accurate reading when the J 38758 test switch is turned OFF. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  16. Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) . Wait up to 45 minutes for most vehicles.
  17. Check and record the current reading.
  18. Note the battery reserve capacity, amp hour rating. Refer to «Battery Usage»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__battery-usage) . Divide the reserve capacity by 4, amp hour rating by 2.4. Compare this to the multimeter milliampere reading taken in the previous step. The parasitic current drain should not exceed this number. Example: If a battery has a reserve capacity of 100 minutes, (60 A/H) the current drain should not exceed 25 mA.
  19. If excessive current drain is not found at this time and there are no other apparent causes, complete the following: Using the MIN/MAX function of the digital multimeter, monitor the parasitic drain overnight or during the day. This will determine if something has been activated during that time frame. NOTE: The test switch must be in the ON position when removing the fuses in order to maintain continuity in the electrical system. This avoids damaging the digital multimeter due to accidental overloading, such as a door being opened to change a fuse. IMPORTANT: Removing fuses, relays, and connectors to determine the failure area may wake up modules. You must wait for these modules to go to sleep or use the sleep function on the scan tool. When the vehicle has an unacceptable amount of parasitic current drain, remove each fuse one at a time until the current drain falls to an acceptable level. This will indicate which circuit is causing the drain. Refer to «Power Distribution Schematics»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction) to diagnose exactly which part of the suspect circuit is causing the parasitic drain. In some cases a non-fused circuit or component, such as a relay, is the cause of excessive parasitic current drain. Repeat the parasitic current drain test procedure after any repair has been completed to make sure that the parasitic current drain is at an acceptable level. When the cause of the excessive current drain has been located and repaired, remove the J 38758 . See «Special Tools»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  20. Connect the battery negative cable to the battery negative terminal.

Battery Common Causes of Malfunction

A battery is not designed to last forever. With proper care, however, the battery will provide years of good service. If the battery tests good but still fails to perform well, the following are some of the more common causes

  1. A vehicle accessory was left on overnight.
  2. The driving speeds have been slow with frequent stops, stop-and-go driving, with many electrical accessories in use, particularly air conditioning, headlights, wipers, heated rear window, cellular telephone, etc.
  3. The electrical load has exceeded the generator output, particularly with the addition of aftermarket equipment.
  4. Existing conditions in the charging system, including the following possibilities: A slipping belt A bad generator
  5. The battery has not been properly maintained, including a loose battery hold down or missing battery insulator if used.
  6. There are mechanical conditions in the electrical system, such as a short or a pinched wire, attributing to power failure. Refer to «General Electrical Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis) .

Electrolyte Freezing

The freezing point of electrolyte depends on its specific gravity. A fully charged battery will not freeze until the ambient temperature gets below -54°C (-65°F). However, a battery with a low state of charge may freeze at temperatures as high as -7°C (20°F). Since freezing may ruin a battery, the battery should be protected against freezing by keeping it properly charged above 80 percent state of charge, the freezing point of the battery will be somewhere below -32°C (-25°F).

Battery Protection During Vehicle Storage

Certain devices on the vehicle maintain a small continuous current drain, parasitic load, on the battery. A battery that is not used for an extended period of time will discharge. Eventually permanent damage will result. Discharged batteries will also freeze in cold weather. Refer to Battery Inspection/Test .

In order to maintain the battery state of charge while storing the vehicle for more than 30 days

CAUTIONRefer to BATTERY DISCONNECT CAUTION .

Disconnect the battery ground cable to protect the battery from discharge by parasitic current drains.

When the battery cannot be disconnected

  1. Maintain a high state of charge.
  2. Establish a regular schedule for recharging the battery every 20-45 days.

A battery that has remained in a discharged state for a long period of time is difficult to recharge or may be permanently damaged.

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

Description and Operation

Electrical Information Reference

Engine ON, observe the charge indicator on the instrument panel cluster (IPC) or message in the driver information center (DIC). The charge indicator on the IPC should be turned OFF and the DIC should not display charging system message.

  1. If the charge indicator is not on the IPC or a charging system message is not displayed on the DIC, refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor) .
  1. If the charge indicator is on the IPC or a charging system message is displayed on the DIC, refer to Circuit/System Testing below.
  1. Ignition ON, verify that no generator or battery current sensor DTCs are set that would cause a charging system concern. If DTCs are set, refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-trouble-code-dtc-list) .
  2. Ignition OFF, measure the voltage across the battery terminals. The voltage should read 12.0 volts or greater at room temperature. If not within specified value, refer to «Battery Inspection/Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  3. Connect a carbon pile tester to the battery.
  4. Start the engine and increase the engine speed to 2,500 RPM. Observe the voltage reading on the tester. The voltage should read between 12.6-15.0 volts. If not within specified range, replace the generator.
  5. Adjust the carbon pile tester to the specified load test output value, refer to «Generator Usage»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__generator-usage) . If not within specified value, replace the generator.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

Noise from a generator may be due to electrical or mechanical noise. Electrical noise, magnetic whine, usually varies with the electrical load placed on the generator and is a normal operating characteristic of all generators. When diagnosing a noisy generator, it is important to remember that loose or misaligned components around the generator may transmit the noise into the passenger compartment and that replacing the generator may not solve the problem.

StepActionYesNo
1Test the generator for proper operation using the Generator Tester. Refer to Charging System Test . Is the generator operating properly?Go to Step 2Go to Step 11
2Start the engine. Verify that the noise can be heard. Turn OFF the engine. Disconnect the 4-way connector from the generator. Start the engine. Listen for the noise. Has the noise stopped?Go to Step 11Go to Step 3
3Turn OFF the engine. Remove the drive belt. Refer to Drive Belt Replacement for the 2.9 L engine or Drive Belt Replacement for the 3.7 L engine. Spin the generator pulley by hand. Does the generator shaft spin smoothly and without any roughness or grinding noise?Go to Step 4Go to Step 11
4Inspect the generator for a loose pulley and/or pulley nut. Is the generator pulley or pulley nut loose?Go to Step 11Go to Step 5
5Loosen all of the generator mounting bolts. Tighten the generator mounting bolts to specifications and in the proper sequence, if necessary. Refer to Generator Replacement . Install the drive belt. Refer to Drive Belt Replacement for the 2.9 L engine or Drive Belt Replacement for the 3.7 L engine. Start the engine. Has the noise decreased or stopped?System OKGo to Step 6
6Inspect the generator for the following conditions: Strained or stretched electrical connections Hoses or other vehicle equipment resting on the generator, which may cause the noise to be transmitted into the passenger compartment Are any electrical connections pulling on the generator or are any hoses, etc. resting on the generator?Go to Step 7Go to Step 8
7Reroute the electrical connections to relieve the tension. Reroute the hoses, etc. away from the generator. Start the engine. Has the noise decreased or stopped?System OKGo to Step 8
8Inspect the drive belt for proper tension. Refer to Drive Belt Tensioner Diagnosis for the 2.9 L engine or Drive Belt Tensioner Diagnosis for the 3.7 L engine. Is the drive belt loose?Go to Step 9Go to Step 10
9Replace the drive belt tensioner. Refer to Drive Belt Tensioner Replacement for the 2.9 L engine or Drive Belt Tensioner Replacement for the 3.7 L engine. Start the engine. Has the noise decreased or stopped?System OKGo to Step 11
10Compare the vehicle with a known good vehicle. Do both vehicles make the same noise?System OKGo to Step 11
11IMPORTANT: If no definite generator problems were found, be sure that all other possible sources of objectionable noise are eliminated before replacing the generator. Replacing the generator may not change the noise level if the noise is a normal characteristic of the generator or the generator mounting. Replace the generator. Refer to Generator Replacement .Has the noise decreased or stopped?Go to Step 12
12Operate the system in order to verify the repair. Did you correct the condition?System OKGo to Step 2
IMPORTANT
If no definite generator problems were found, be sure that all other possible sources of objectionable noise are eliminated before replacing the generator. Replacing the generator may not change the noise level if the noise is a normal characteristic of the generator or the generator mounting.

Generator Noise Diagnosis

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
ECM Park Neutral Signal211
Relay Control Circuit (terminal 86)113
Relay Coil Ground Circuit (terminal 85)1
Relay Control Output Circuit (terminal 87)113
B+ Circuit (terminal 30)11
No crank Cranks in any gear Cranks all the time

Starter Solenoid Does Not Click (Automatic M30)

When the ignition switch is placed in the START position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the START position. The BCM then provides 12 volts to energize the Run/Crank relay. The Run/Crank relay sends a 12 volt signal to the ECM that crank has been requested. The ECM then verifies that the transmission is in Park or Neutral. If it is, the ECM then supplies 12 volts to the control circuit of the STRTR relay. When this occurs, battery voltage is supplied through the switch of the STRTR relay to S terminal of the starter solenoid.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition ON, verify that no starter relay, theft deterrent, or automatic transmission DTCs are set that would cause the ECM to disable starting. If DTCs are set, refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-trouble-code-dtc-list) .
  2. Ignition ON, observe the scan tool ECM Crank Request Signal parameter. Place ignition switch in the crank position, the parameter should display Yes. If not the specified value, refer to «Power Mode Mismatch»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis) .
  3. Transmission range selector in park, verify the scan tool ECM PNP Switch parameter displays Park/Neutral. If the ECM PNP Switch parameter does not indicate Park/Neutral. Refer to ECM Park Switch Circuit Malfunction below.
  4. Transmission range selector in park or neutral, attempt to start the vehicle. The starter relay should click and the engine should begin cranking. If the crank relay does not click or the engine does not crank, refer to Starter Relay Circuit Malfunction below.

Starter Relay Circuit Malfunction

  1. Ignition OFF, disconnect the starter relay.
  2. Test for less than 1 ohm of resistance between the ground circuit terminal 85 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, verify a test lamp illuminates between the relay switch B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  4. Ensure the parking brake is applied and the transmission is in PARK. Momentarily install a 40 A fused jumper wire between the B+ circuit terminal 30 and the control output circuit terminal 87. The starter solenoid should engage and the engine should begin cranking. If the solenoid does not engage, test the control output circuit for a short to ground or an open/high resistance. If the circuit tests normal, test or replace the starter motor.
  5. Connect a test lamp between the coil control circuit terminal 86 and the coil ground circuit terminal 85.
  6. With the transmission range selector in park or neutral, cycle the ignition key between the OFF and CRANK position. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the control circuit for a short to voltage. If the circuit tests normal, replace the ECM. If the test lamp is always OFF, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  7. If all circuits test normal, test or replace the starter relay.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Relay Replacement (Attached to Wire Harness)»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction) or «Relay Replacement (Within an Electrical Center)»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction)
  2. «Park/Neutral Position and Backup Lamp Switch Replacement»(/chevrolet/colorado/i-2004-2012/remont/automatic-trans/#how-to-overhaul-the-automatic-transmission-4l60-e4l65-e4l70-e-removal-installation-service-troubleshooting-diagnosis)
  3. «Starter Motor Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  4. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup and programming
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
ECM Park Neutral Signal211
Relay Control Circuit (terminal 86)113
Relay Coil Ground Circuit (terminal 85)1
Relay Control Output Circuit (terminal 87)113
B+ Circuit (terminal 30)11
No crank Cranks in any gear Cranks all the time

Starter Solenoid Does Not Click (Manual MA5)

When the ignition switch is placed in the START position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the START position. The BCM then provides 12 volts to energize the Run/Crank relay. The Run/Crank relay sends a 12 volt signal to the ECM that crank has been requested. The ECM then verifies that the transmission is in neutral and the clutch pedal is fully depressed. If it is, the ECM then supplies 12 volts to the control circuit of the STRTR relay. When this occurs, battery voltage is supplied through the switch of the STRTR relay to S terminal of the starter solenoid.

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Control Module References for scan tool information

  1. Ignition ON, verify that no starter relay, theft deterrent, or clutch pedal DTCs are set that would cause the ECM to disable starting. If DTCs are set, refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-trouble-code-dtc-list) .
  2. Ignition ON, observe the scan tool ECM Crank Request Signal parameter. Place ignition switch in the crank position, the parameter should display Yes. If not the specified value, refer to «Power Mode Mismatch»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis) .
  3. With the transmission in neutral and clutch fully depressed, verify the scan tool ECM Clutch Start Switch parameter displays Applied. If the ECM Clutch Start Switch parameter does not indicate Applied, refer to «Clutch Pedal Position Sensor Learn»(/chevrolet/colorado/i-2004-2012/remont/manual-trans/#manual-transmission-aisin-ar5__clutch-pedal-position-sensor-learn) .
  4. With the transmission in neutral and clutch fully depressed, attempt to start the vehicle. The starter relay should click and the engine should begin cranking. If the STRTR relay does not click or the engine does not crank, refer to Starter Relay Circuit Malfunction below.

Starter Relay Circuit Malfunction

  1. Ignition OFF, disconnect the starter relay.
  2. Test for less than 1 ohm of resistance between the ground circuit terminal 85 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, verify a test lamp illuminates between the relay switch B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
  4. Ensure the parking brake is applied and the transmission is in neutral. Momentarily install a 40 A fused jumper wire between the B+ circuit terminal 30 and the control output circuit terminal 87. The starter solenoid should engage and the engine should begin cranking. If the solenoid does not engage, test the control output circuit for a short to ground or an open/high resistance. If the circuit tests normal, test or replace the starter motor.
  5. Connect a test lamp between the coil control circuit terminal 86 and the coil ground circuit terminal 85.
  6. With the transmission in neutral and the clutch pedal fully depressed, cycle the ignition key between the OFF and CRANK position. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the control circuit for a short to voltage. If the circuit tests normal, replace the ECM. If the test lamp is always OFF, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
  7. If all circuits test normal, test or replace the starter relay.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Relay Replacement (Attached to Wire Harness)»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction) or «Relay Replacement (Within an Electrical Center)»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction)
  2. «Starter Motor Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)
  3. «Control Module References»(/chevrolet/colorado/i-2004-2012/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup and programming
  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

When the ignition switch is placed in the START position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the START position. The BCM then sends a message to the engine control module (ECM) that crank has been requested. The ECM then verifies that the transmission is in Park or Neutral, or that the clutch pedal is pressed. If it is, the ECM then supplies 12 volts to the control circuit of the STRTR relay. When this occurs, battery voltage is supplied through the switch of the STRTR relay to terminal A X1 of the starter solenoid.

Electrical Information Reference

  1. «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
  2. «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)

Control Module References for scan tool information

  1. Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 volts. If not within the specified range, refer to «Charging System Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Verify that the battery cables are clean and tight. If the battery cables are not within specified range, refer to «Fastener Tightening Specifications»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__fastener-tightening-specifications) .
  3. Transmission in Park or clutch pedal pressed, turn the ignition switch to the start position. The starter solenoid should click. If starter solenoid does not click,, refer to «Starter Solenoid Does Not Click (Automatic M30)»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) or «Starter Solenoid Does Not Click (Manual MA5)»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  4. Remove the drive belt, refer to «Drive Belt Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) for the 2.9L engine, or «Drive Belt Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) for the 3.7L engine.
  5. Turn the ignition switch to the START position. If the engine cranks, inspect the engine and belt drive system for mechanical binding, seized engine, or seized generator, etc.
  6. Attempt to rotate the engine crankshaft, using an appropriate tool. If the engine crankshaft cannot be rotated, refer to «Engine Will Not Crank - Crankshaft Will Not Rotate»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l__engine-will-not-crank-crankshaft) for the 2.9L engine, or «Engine Will Not Crank - Crankshaft Will Not Rotate»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l__engine-will-not-crank-crankshaft) for the 3.7L engine.
  7. Ignition in START, test for less than 0.5 volts between the positive battery cable and terminal A X2 at the solenoid. If greater than the specified range, replace the positive battery cable.
  8. Ignition in START, test for less than 0.5 volts between the negative battery cable and the starter motor case. If greater than the specified range, replace the negative battery cable.
  9. If all circuits test normal, replace the starter motor.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Battery Positive and Negative Cable Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system__battery-positive-and-negative-cable-replacement)
  2. «Starter Motor Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)

Engine Cranks Slowly

Inspect the following items

  1. Battery-Perform the Battery Inspection/Test. Refer to «Battery Inspection/Test»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Wiring-Inspect the wiring for damage. Inspect all connections to the starter motor, the solenoid, the battery, and all ground connections. Refer to: «Circuit Testing»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing) «Wiring Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs) «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__testing-for-intermittent-conditions-and-poor) «Connector Repairs»(/chevrolet/colorado/i-2004-2012/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
  3. Engine-Verify that the engine is not seized.

If the battery, the wiring, and the engine are functioning properly, and the engine continues to crank slowly, replace the starter motor. Refer to Starter Motor Replacement .

  1. Perform the «Diagnostic System Check - Vehicle»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-system-check-vehicle) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/chevrolet/colorado/i-2004-2012/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
  1. Remove the flywheel inspection cover.
  2. Inspect the flywheel for the following: Loose flywheel bolts Chipped gear teeth Missing gear teeth Bent flywheel If not within specifications, secure the flywheel bolts or replace the flywheel.
  3. If all inspections were within specification, replace the starter motor.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Fastener Tightening Specifications»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l__fastener-tightening-specifications) for the 2.9L (LLV) engine
  2. «Fastener Tightening Specifications»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l__fastener-tightening-specifications) for the 3.7L (LLR) engine
  3. «Engine Flywheel Replacement (with Manual Transmission)»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) or «Engine Flywheel Replacement (with Automatic Transmission)»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) for the 2.9L (LLV) engine
  4. «Engine Flywheel Replacement (with Automatic Transmission)»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) or «Engine Flywheel Replacement (with Manual Transmission)»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) for the 3.7L (LLR) engine
  5. «Starter Motor Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system)

Disconnecting Procedure

CAUTIONBatteries produce explosive gases. Batteries contain corrosive acid. Batteries supply levels of electrical current high enough to cause burns. Therefore, in order to reduce the risk of personal injury while working near a battery, observe the following guidelines: Always shield your eyes. Avoid leaning over the battery whenever possible. Do not expose the battery to open flames or sparks. Do not allow battery acid to contact the eyes or the skin. Flush any contacted areas with water immediately and thoroughly. Get medical help.
CAUTIONUnless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
  1. Record all preset and theft codes from the radio.
  2. Turn off all lamps and accessories.
  3. Turn the ignition switch to the LOCK position.
  4. Loosen the battery negative cable nut (2).
  5. Disconnect the battery negative cable (1) from the battery.

Connecting Procedure

  1. Clean any existing corrosion from the battery terminal and battery cable (1) using a wire brush.
  2. Connect the battery negative cable (1) to the battery. Tighten: Tighten the battery cable nut (2) to 9 N.m (80 lb in).
  3. Reset all preset and theft codes previously recorded to the radio.

Scheme 4

Scheme 4: Generator Battery Control Module Replacement
CalloutComponent Name
Preliminary Procedure: Remove the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
1Clamp (Qty: 4) Tip: Mark the location of the clamps for installation.
2Generator Battery Control Module Procedure Disconnect the generator battery control module harness connector. Remove the tape retaining the module to the negative battery cable and note the location for installation. Remove the module from the cable.

Generator Battery Control Module Replacement

Battery Positive and Negative Cable Replacement

IMPORTANTAlways use replacement cables that are of the same type, diameter and length of the cables that are being replaced. Always route the replacement cable the same way as the original cable.

Removal Procedure

  1. Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Open the protective cover to access the positive battery cable terminal.
  3. Loosen the positive battery cable nut (3).
  4. Remove the positive battery cable (4) from the battery.
  5. Disconnect the engine wiring harness electrical connector (1) from the generator battery control module.
  6. Remove the engine wiring harness clip (2) from the upper battery box.
  7. Disconnect the battery cable wiring harness electrical connector from the body wiring harness electrical connector.
  8. Remove the bolt (3) securing the negative battery cable ground (2) to the battery tray.
  9. Remove the generator battery control module clip (1) from the upper battery box.
  10. Press the locking tabs inward in order the remove the underhood fuse block cover from the underhood fuse block.
  11. Remove the nuts (1) securing the battery cables to the underhood fuse block.
  12. Remove the battery cable harness clips (1, 2) from the battery tray.
  13. Remove the left wheelhouse liner. Refer to «Front Wheelhouse Liner Replacement»(/chevrolet/colorado/i-2004-2012/remont/frames-subframes-crossmembers/#frame-and-underbody) .
  14. Remove the starter terminal nut (1) and remove the positive battery cable terminal (2) from the starter.
  15. Remove the bolt (5) securing the negative battery cable ground terminal (4) to the engine block.
  16. Remove the battery cable clip (3) from the engine wiring harness bracket.
  17. Remove the battery cables from the vehicle.

Installation Procedure

  1. Insert the battery cables to the vehicle.
  2. Install the battery cable clip (3) to the engine wiring harness bracket.
  3. Install the bolt (5) securing the negative battery cable ground terminal (4) to the engine block. Tighten: Tighten the bolt to 35 N.m (26 lb ft).
  4. Install the positive battery cable terminal (2) to the starter and the starter terminal nut (1).
  5. Install the left wheelhouse liner. Refer to «Front Wheelhouse Liner Replacement»(/chevrolet/colorado/i-2004-2012/remont/frames-subframes-crossmembers/#frame-and-underbody) .
  6. Install the battery cable harness clips (1, 2) to the battery tray.
  7. Tighten the nuts (1) securing the battery cables to the underhood fuse block. Tighten: Tighten the nuts to 10 N.m (89 lb in).
  8. Install the underhood fuse block cover to the underhood fuse block, engaging the locking tabs.
  9. Install the generator battery control module clip (1) to the upper battery box.
  10. Install the bolt (3) securing the negative battery cable ground (2) to the battery tray. Tighten: Tighten the bolt to 9 N.m (80 lb in).
  11. Connect the battery cable wiring harness electrical connector to the body wiring harness electrical connector.
  12. Connect the engine wiring harness electrical connector (1) to the generator battery control module.
  13. Install the engine wiring harness clip (2) to the upper battery box.
  14. Install the positive battery cable (4) to the battery.
  15. Tighten the positive battery cable nut (3). Tighten: Tighten the nut to 9 N.m (80 lb in).
  16. Close the protective cover to access the positive battery cable terminal.
  17. Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .

Generator Cable Replacement

IMPORTANTAlways use replacement cables that are of the same type, diameter and length of the cables that are being replaced. Always route the replacement cable the same way as the original cable.
  1. Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Open the battery cables harness retainer (3).
  3. Press the locking tabs inward in order to remove the underhood fuse block cover from the underhood fuse block.
  4. Remove the nut (2) securing the generator positive cable (5) to the underhood fuse block (1).
  5. Reposition the protective boot (4) from the generator output BAT terminal (2) for access.
  6. Remove the generator output BAT terminal nut (6) and disconnect the generator positive lead (5) from the generator.
  7. Remove the generator positive cable (3) from the battery cables harness conduit.
  1. Insert the generator positive cable (3) into the battery cables harness conduit.
  2. Connect the generator lead (5) to the generator and install the generator output BAT terminal nut (6). Tighten: Tighten the nut to 20 N.m (15 lb ft).
  3. Press the protective boot (4) on to the generator output BAT terminal (2).
  4. Install the nut (2) securing the generator positive cable (5) to the underhood fuse block (1). Tighten: Tighten the nut to 10 N.m (89 lb in).
  5. Install the underhood fuse block cover to the underhood fuse block, engaging the locking tabs.
  6. Close the battery cables harness retainer (3).
  7. Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  1. Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Open the protective cover (3) to access the battery positive cable terminal.
  3. Loosen the battery positive cable nut (4).
  4. Disconnect the battery positive cable from the battery.
  5. Disconnect the battery vent duct from the upper battery box (2).
  6. Press the locking tabs (1) inward in order to remove the upper battery box (2) from the lower battery box (3).
  7. Remove the battery retainer nut (3).
  8. Remove the battery retainer (1) and washer (2).
  9. Remove the battery (4) from the lower battery box (5).
  1. Install the battery (4) into the lower battery box (5).
  2. Install the battery retainer (1) and washer (2).
  3. Install the battery retainer nut (3). Tighten: Tighten the battery retainer nut to 15 N.m (11 lb ft).
  4. Install the upper battery box (2) over the battery, engage the locking tabs (1) into the lower battery box (3).
  5. Connect the battery vent duct to the upper battery box (2).
  6. Clean any existing corrosion from the battery terminal and battery cable using a wire brush.
  7. Connect the battery positive cable to the battery. Tighten: Tighten the battery cable nut (4) to 9 N.m (80 lb in).
  8. Close the protective cover (3) over the battery positive cable terminal.
  9. Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  1. Remove the battery. Refer to «Battery Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Disconnect the following from the lower battery box (2): The battery cables harness retainer (3) The engine wiring harness retainer
  3. Lift the lower battery box (2) upward from the battery tray (3).
  1. Install the lower battery box (2) to the retainer stud (1) and battery tray (3).
  2. Connect the following to the lower battery box (2): The battery cables harness retainer (3) The engine wiring harness retainer
  3. Install the battery. Refer to «Battery Replacement»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  1. Remove the intake manifold. Refer to «Intake Manifold Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) or «Intake Manifold Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) .
  2. Remove the starter solenoid S terminal nut (3) and disconnect the lead (4) from the starter.
  3. Remove the starter terminal nut (1) and disconnect the battery positive cable (2) from the starter.
  4. Remove the starter motor mounting nut (1) and bolt (4).
  5. Remove the starter motor (3) from the engine.
  1. Position the starter motor (3) over the stud (2).
  2. Install the starter motor mounting nut (1) and bolt (4). Tighten: Tighten the bolt/nut to 50 N.m (37 lb ft).
  3. Connect the battery positive cable (2) to the starter and install the starter terminal nut (1) Tighten: Tighten the nut to 9 N.m (80 lb in).
  4. Connect the lead (4) to the starter solenoid and install the starter solenoid S terminal nut (3). Tighten: Tighten the nut to 3.5 N.m (31 lb in).
  5. Install the intake manifold. Refer to «Intake Manifold Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) or «Intake Manifold Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) .
  1. Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .
  2. Remove the drive belt. Refer to «Drive Belt Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) or «Drive Belt Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) .
  3. Raise and support the vehicle only high enough to access the A/C compressor through the wheelhouse. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/colorado/i-2004-2012/remont/hoistjack/#general-information) .
  4. Remove the left front wheel. Refer to «Tire and Wheel Removal and Installation»(/chevrolet/colorado/i-2004-2012/remont/wheel-tire-system/#tires-and-wheels__tire-and-wheel-removal-and-installation) .
  5. Remove the left wheelhouse liner. Refer to «Front Wheelhouse Liner Replacement»(/chevrolet/colorado/i-2004-2012/remont/frames-subframes-crossmembers/#frame-and-underbody) .
  6. Disengage the A/C compressor electrical connector from the bracket.
  7. Remove the A/C compressor mounting bolts (2, 3) ONLY. The upper mounting bolt (2) will remain with the A/C compressor (1).
  8. Lower the vehicle.
  9. Reposition the protective boot (4) from the generator output BAT terminal (2) for access.
  10. Remove the generator output BAT terminal nut (6) and disconnect the generator lead (5) from the generator.
  11. Disconnect the wiring harness connector (1) from the generator.
  12. Remove the 3 generator mounting bolts.
  13. Remove the engine lift bracket, in order to gain clearance to remove the generator. Refer to «Engine Lift Bracket Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) or «Engine Lift Bracket Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) .
  14. Position the A/C compressor forward, in order to gain clearance to remove the generator.
  15. Remove the generator from the engine.
  1. Position the generator to the engine.
  2. Install the engine lift bracket. Refer to «Engine Lift Bracket Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) or «Engine Lift Bracket Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) .
  3. Install the generator mounting bolts. Tighten: Tighten the bolts in sequence to 50 N.m (37 lb ft).
  4. Connect the generator lead (5) to the generator and install the generator output BAT terminal nut (6). Tighten: Tighten the nut to 20 N.m (15 lb ft).
  5. Press the protective boot (4) on to the generator output BAT terminal (2).
  6. Connect the wiring harness connector (1) to the generator.
  7. Raise and support the vehicle only high enough to access the A/C compressor through the wheelhouse. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/colorado/i-2004-2012/remont/hoistjack/#general-information) .
  8. Position the A/C compressor (1) to the engine.
  9. Install the A/C compressor mounting bolts (2, 3). Tighten: Tighten the bolts to 50 N.m (37 lb ft).
  10. Attach the A/C compressor electrical connector to the bracket.
  11. Install the left wheelhouse liner. Refer to «Front Wheelhouse Liner Replacement»(/chevrolet/colorado/i-2004-2012/remont/frames-subframes-crossmembers/#frame-and-underbody) .
  12. Install the left front wheel. Refer to «Tire and Wheel Removal and Installation»(/chevrolet/colorado/i-2004-2012/remont/wheel-tire-system/#tires-and-wheels__tire-and-wheel-removal-and-installation) .
  13. Lower the vehicle.
  14. Install the drive belt. Refer to «Drive Belt Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-29l) or «Drive Belt Replacement»(/chevrolet/colorado/i-2004-2012/remont/mechanical/#engine-mechanical-37l) .
  15. Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/chevrolet/colorado/i-2004-2012/remont/charging-system/#battery-charging-system-and-starting-system) .

Scheme 5

Scheme 5: Battery Description and Operation
CAUTIONBatteries produce explosive gases, contain corrosive acid, and supply levels of electrical current high enough to cause burns. Therefore, to reduce the risk of personal injury when working near a battery: Always shield your eyes and avoid leaning over the battery whenever possible. Do not expose the battery to open flames or sparks. Do not allow the battery electrolyte to contact the eyes or the skin. Flush immediately and thoroughly any contacted areas with water and get medical help. Follow each step of the jump starting procedure in order. Treat both the booster and the discharged batteries carefully when using the jumper cables.
IMPORTANTBecause of the materials used in the manufacture of automotive lead-acid batteries, dealers and service shops that handle them are subject to various regulations issued by OSHA, EPA, DOT, and various state or local agencies. Other regulations may also apply in other locations. Always know and follow these regulations when handling batteries.

Batteries that are no longer wanted must be disposed of by an approved battery recycler and must never be thrown in the trash or sent to a landfill.

Batteries that are not part of the vehicle itself, not the battery under the hood, must only be transported on public streets for business purposes via approved hazardous material transportation procedures.

Battery storage, charging, and testing facilities in repair shops must meet various requirements for ventilation, safety equipment, material segregation, etc.

The maintenance-free battery is standard. There are no vent plugs in the cover. The battery is completely sealed except for 2 small vent holes in the side. These vent holes allow the small amount of gas that is produced in the battery to escape.

The battery has 3 functions as a major source of energy

  1. Engine cranking
  2. Voltage stabilizer
  3. Alternate source of energy with generator overload

The battery specification label, example below, contains information about the following

  1. The test ratings
  2. The original equipment catalog number
  3. The recommended replacement model number

Scheme 6

Scheme 6

Battery Ratings

A battery may have 3 ratings

  1. Amp hour
  2. Reserve capacity
  3. Cold cranking amperage

When a battery is replaced, use a battery with similar ratings. Refer to the battery specification label on the original battery or refer to Battery Usage .

Amp Hour

The amp hour rating of a battery is the amount of time it takes a fully charged battery, being discharged at a constant rate of 1 amperes and a constant temperature of 27°C (80°F), to reach a terminal voltage of 10.5 volts. Refer to Battery Usage for the amp hour rating of the original equipment battery.

Reserve Capacity

Reserve capacity is the amount of time in minutes it takes a fully charged battery, being discharged at a constant rate of 25 amperes and a constant temperature of 27°C (80°F), to reach a terminal voltage of 10.5 volts. Refer to Battery Usage for the reserve capacity rating of the original equipment battery.

Cold Cranking Amperage

The cold cranking amperage is an indication of the ability of the battery to crank the engine at cold temperatures. The cold cranking amperage rating is the minimum amperage the battery must maintain for 30 seconds at -18°C (0°F) while maintaining at least 7.2 volts. Refer to Battery Usage for the cold cranking amperage rating for this vehicle.

Electrical Power Management (EPM) Overview

The Electrical Power Management (EPM) System is designed to monitor and control the charging system and send diagnostic messages to alert the driver of possible problems with the battery and generator. This EPM System primarily utilizes existing on-board computer capability to maximize the effectiveness of the generator, to manage the load, improve battery state-of-charge (SOC) and life, and minimize the systems impact on fuel economy. The EPM System performs 3 functions

  1. It monitors the battery voltage and estimates the battery condition.
  2. It takes corrective actions by adjusting the regulated voltage.
  3. It performs diagnostics and driver notification.

The battery condition is estimated during key-off and during key-on. During key-off the SOC of the battery is determined by measuring the open-circuit voltage. The SOC is a function of the acid concentration and the internal resistance of the battery, and is estimated by reading the battery open-circuit-voltage when the battery has been at rest for several hours.

The SOC can be used as a diagnostic tool to tell the customer or the dealer the condition of the battery. Throughout key-on the algorithm continuously estimates SOC based on adjusted net amp hours, battery capacity, initial SOC, and temperature.

While running, the battery degree of discharge is primarily determined by a battery current sensor, which is integrated to obtain net amp hours.

In addition, the EPM function is designed to perform regulated voltage control (RVC) to improve battery SOC, battery life, and fuel economy. This is accomplished by using knowledge of the batteries SOC and temperature to set the charging voltage to an optimum battery voltage level for recharging without detriment to battery life.

The Charging System Description and Operation is divided into 3 sections. The first section describes the charging system components and their integration into the EPM. The second section describes charging system operation. The third section describes the instrument panel cluster operation of the charge indicator, driver information center messages and voltmeter operation.

Generator

The generator is a serviceable component. If there is a diagnosed failure of the generator it must be replaced as an assembly. The engine drive belt drives the generator. When the rotor is spun it induces an alternating current (AC) into the stator windings. The AC voltage is then sent through a series of diodes for rectification. The rectified voltage has been converted into a direct current (DC) for use by the vehicles electrical system to maintain electrical loads and the battery charge. The voltage regulator integral to the generator controls the output of the generator. It is not serviceable. The voltage regulator controls the amount of current provided to the rotor. If the generator has field control circuit failure, the generator defaults to an output voltage of 13.8 volts.

Generator Battery Control Module

The generator battery control module is a class 2 device. It communicates with the engine control module (ECM), instrument panel cluster and the body control module for electrical power management (EPM) operation. It is a serviceable component that is connected to the negative battery cable at the battery. It directly controls the generator field control circuit, charge indicator control, input to the generator. It continuously monitors the generator field duty cycle signal circuit and the battery voltage. If the generator battery control module loses communication with the ECM, the default voltage will be set to 13.8 volts and the module will set U1016. If the generator battery control module loses communication with the body control module (BCM), the module will set U1064.

Engine Control Module (ECM)

The ECM provides information over the serial data circuit to the generator battery control module. The generator battery control module monitors the following data parameters provided by the ECM

  1. Intake air temperature
  2. Fuel grams per second
  3. Throttle position
  4. Engine cooling fan speed
  5. Engine coolant temperature
  6. Exterior Environment - Outside Air Temperature

The generator battery control module uses these data parameters for different charging system modes depending on the required voltage needed.

Instrument Panel Cluster (IPC)

The instrument panel cluster (IPC) provides a means of customer notification in case of a failure. There are two means of notification, a battery charge indicator and a driver information center message of SERVICE CHARGING SYSTEM FAILURE and CHARGING SYSTEM FAULT.

Charging System Operation

The purpose of the charging system is to maintain the battery charge and vehicle loads. There are 9 modes of operation and they include

  1. Charge Mode
  2. Fuel Economy Mode
  3. Voltage Reduction Mode
  4. Start Up Mode
  5. Headlamp Mode
  6. Battery Sulfation Protection Mode
  7. Windshield Wiper Voltage Boost Mode
  8. Fuel Pump Voltage Boost Mode
  9. De-Ice Voltage Boost Mode

The generator battery control module monitors the generator performance though the generator field duty cycle signal circuit, the generator field control circuit, and the battery positive voltage circuit. The generator battery control module controls the generator through the generator field control, charge indicator control, circuit. The signal is a 5-volt pulse width modulation (PWM) signal of 128 Hz +/- 5 percent with a duty cycle of 0-100 percent. The duty cycle sent by the generator battery control module is limited between 36-90 percent. When the engine is turned OFF, the module will send 0 percent duty cycle, low voltage. When there is loss of communication with the ECM, the module will send 100 percent duty cycle, 13.8 volts. The following table shows the commanded duty cycle and output voltage of the generator

Commanded Duty CycleGenerator Output Voltage
10%11.0 V
20%11.56 V
30%12.12 V
40%12.68 V
50%13.25 V
60%13.81 V
70%14.37 V
80%14.94 V
90%15.5 V

Charging System Description and Operation

The generator provides a feedback signal of the generator voltage output through the generator field duty cycle signal circuit to the generator battery control module. The signal is a 5-volt PWM signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-99 percent. Between 0-5 percent and 100 percent are for diagnostic purposes.

Charge Mode

The generator battery control module will enter Charge Mode when at least one of the following conditions is met

  1. The electric cooling fans are on high speed.
  2. The rear defogger is ON.
  3. The battery state of charge is less than 80 percent.
  4. The battery current is not between -8 and +15 amps.
  5. The estimated ambient air temperature is less than 0°C (32°F).
  6. DTC B1516 is set.

Once one of these conditions are met the generator battery control module will set the targeted generator output voltage to the nominal optimum battery voltage which is from 13.9-15.5 volts, the voltage set point is based on the batteries state of charge and estimated battery temperature. The battery voltage ramps up to the targeted set point at a rate of 20 mV per second.

Fuel Economy Mode

The generator battery control module will enter Fuel Economy Mode when all of the following conditions are true

  1. Estimated ambient air temperature is equal to or greater than 0°C (32°F).
  2. The calculated battery current is less than +15 amperes and greater than -8 amperes.
  3. The battery state of charge is greater than or equal to 80 percent.
  4. The rear defoggers are turned OFF.
  5. The electric cooling fans are on low speed or OFF.

The targeted generator output voltage is 13 volts. The generator battery control module will exit this mode once the criteria are met for Charge Mode or it will boost voltage to a pre-determined set point for the fuel pump, headlamps, or windshield wipers.

Voltage Reduction Mode

The generator battery control module will enter Voltage Reduction Mode when the calculated ambient air temperature is above 0°C (32°F). The calculated battery current is less than 2 amperes and greater than -7 amperes, the generator field duty cycle is less than 99 percent. The rear defoggers are turned OFF, and the electric cooling fans are on low speed or OFF. Its targeted generator output voltage is 87 percent of the Charge Mode set point but limited to 12.9 volts. The generator battery control module will exit this mode once the criteria are met for Charge Mode or it will boost voltage to a pre-determined set point for the fuel pump, headlamps, or windshield wipers.

Start Up Mode

After the engine has started the generator battery control module sets a targeted generator output voltage of 14.5 volts for 30 seconds.

Headlamp Mode

The generator battery control module will enter the Headlamp Mode when the headlamps, low or high beams, are turned ON. The voltage will ramp up or down to 14.5 volts at a rate of 10 mV/second. The module will exit this mode once the headlamps are turned OFF and enter Charge Mode, Fuel Economy Mode, or Voltage Reduction Mode.

Battery Sulfation Mode

The generator battery control module will enter this mode when the interpreted generator output voltage is less than 13.2 volts for 45 minutes. Once in this mode the generator battery control module will set the targeted output voltage to the nominal optimum battery voltage, see Charge Mode, for 3 minutes. The generator battery control module will then determine which mode to enter depending on vehicle conditions.

Windshield Wiper Voltage Boost Mode

When the generator battery control module is in Fuel Economy Mode or Voltage Reduction Mode, the module will boost battery voltage to 14.5 volts when the windshield wipers are ON, intermittent, low, or high speed, after 8 seconds. The voltage will ramp to 14.5 volts at a rate of 50 mV/second. The module will exit this mode once the Windshield Wipers are OFF for 5 seconds and the module will enter Charge Mode, Fuel Economy Mode, or Voltage Reduction Mode.

Fuel Pump Voltage Boost Mode

When the generator battery control module is in Fuel Economy Mode or Voltage Reduction Mode, the module will immediately boost battery voltage to 13.4 volts when the instantaneous fuel flow is greater than 21k grams/second and the throttle position sensor pedal position is greater than 90 percent. The module will exit this mode once the instantaneous fuel flow is less than 5k grams/second and enter Charge Mode, Fuel Economy Mode, or Voltage Reduction Mode.

De-Ice Voltage Boost Mode

The generator battery control module will enter De-Ice Voltage Boost Mode when the estimated ambient air temperature is less than or equal to -1°C (+30°F) and the engine coolant temperature is less than or equal to 75°C (167°F). The module will be in Charge Mode if the above conditions are true. Once the engine coolant temperature becomes greater than 75°C (167°F), the module will remain in Charge Mode or enter Fuel Economy Mode or Voltage Reduction Mode based on the vehicle conditions.

Charge Indicator Operation

The instrument panel cluster (IPC) illuminates the charge indicator in the message center when the one or more of the following occurs

IMPORTANTThe generator battery control module is not set up to set a DTC if the battery voltage is too high or too low. Check with the ECM to see if they set a DTC when the battery voltage is too high or too low.
  1. The IPC determines that the system voltage is less than 11 volts or greater than 16 volts. The IPC receives a class 2 message from the body control module (BCM) indicating there is a system voltage range concern.
  2. The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.
  3. The ignition is ON, with the engine OFF.
  4. The generator battery control module determines there is a fault and sends a class 2 message to the IPC to illuminate the charge indicator.

Charging System Failure

The generator battery control module will send a message to the IPC for the CHARGING SYSTEM FAILURE message to be displayed. It is commanded ON when DTC B1487 sets. The message is turned off when the conditions for clearing the DTC have been met and after an ignition cycle.

Service Charging System

The generator battery control module will send a class 2 message to the IPC for the SERVICE CHARGING SYSTEM message to be displayed. It is commanded ON when DTC B1390, B1488, B1492, or B1516 sets. The message is turned OFF when the conditions for clearing the DTC have been met and after an ignition cycle.

Voltmeter Operation

The IPC displays the system voltage as detected at the ignition 1 input of the IPC. When the engine is ON, the gage should be between 10-16 volts. The voltmeter will be noticeably different than previous model year vehicle as far as voltage fluctuations. If there is a concern with gage operation ensure to compare to a known good like vehicle.

Electrical Power Management

The electrical power management (EPM) is used to monitor and control the charging system and alert the driver of possible problems within the charging system. The EPM system makes the most efficient use of the generator output, improves the battery state of charge (SOC), extends battery life.

The idle boost operation is a means of improving generator performance during a low voltage or low battery SOC condition.

Idle boost is activated in incremental steps, idle boost 1 must be active before idle boost 2 can be active. The criteria used by the body control module (BCM) to regulate EPM are outlined below

FunctionBattery Temperature CalculationBattery Voltage CalculationAmp-hour CalculationAction Taken
Idle Boost 1 StartLess Than -15°C (5°F)Less Than 13 VFirst level Idle boost requested
Idle Boost 1 StartBattery has a net loss greater than 0.6 AHFirst level Idle boost requested
Idle Boost 1 StartLess Than 11 VFirst level Idle boost requested
Idle Boost 1 EndGreater Than -15°C (5°F)Greater Than 12 VBattery has a net loss less than 0.2 AHFirst level Idle boost request cancelled
Idle Boost 2 StartBattery has a net loss greater than 1.6 AHSecond level Idle boost requested
Idle Boost 2 StartLess Than 11 VSecond level Idle boost requested
Idle Boost 2 EndGreater Than 12 VBattery has a net loss less than 0.8 AHSecond level Idle boost request cancelled
Idle Boost 3 StartBattery has a net loss of 10 AHThird level Idle boost requested
Idle Boost 3 StartLess Than 11 VThird level Idle boost requested
Idle Boost 3 EndGreater Than 12 VBattery has a net loss of less than 6 AHThird level Idle boost request cancelled

Electrical Power Management Description and Operation

Starting System Description and Operation

The starter motors are non-repairable starter motors. They have pole pieces that are arranged around the armature. Both solenoid windings are energized. The pull-in winding circuit is completed to the ground through the starter motor. The windings work together magnetically to pull and hold in the plunger. The plunger moves the shift lever. This action causes the starter drive assembly to rotate on the armature shaft spline as it engages with the flywheel ring gear on the engine. Moving at the same time, the plunger also closes the solenoid switch contacts in the starter solenoid. Full battery voltage is applied directly to the starter motor and it cranks the engine.

As soon as the solenoid switch contacts close, current stops flowing thorough the pull-in winding because battery voltage is applied to both ends of the windings. The hold-in winding remains energized. Its magnetic field is strong enough to hold the plunger, shift lever, starter drive assembly, and solenoid switch contacts in place to continue cranking the engine. When the engine starts, pinion overrun protects the armature from excessive speed until the switch is opened.

When the ignition switch is released from the START position, the START relay opens and battery voltage is removed from the starter solenoid S terminal. Current flows from the motor contacts through both windings to the ground at the end of the hold-in winding. However, the direction of the current flow through the pull-in winding is now opposite the direction of the current flow when the winding was first energized.

The magnetic fields of the pull-in and hold-in windings now oppose one another. This action of the windings, along with the help of the return spring, causes the starter drive assembly to disengage and the solenoid switch contacts to open simultaneously. As soon as the contacts open, the starter circuit is turned off.

Circuit Description (Key Start)

When the ignition switch is placed in the Start position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the Start position. The BCM then sends a message to the engine control module (ECM) notifying it that CRANK has been requested. The ECM verifies that the clutch pedal has been depressed or the transmission is in Park or Neutral. If it is, the ECM then supplies 12 volts to the control circuit of the STRTR relay. When this occurs, battery positive voltage is supplied through the switch side of the crank relay to the S terminal of the starter solenoid.

Special Tools Illustration Tool Number/Description J 38758 Parasitic Draw Test Switch J 42000 Battery Tester

Scheme 7

Scheme 7: Special Tools

Scheme 8

Scheme 8

See also:
Diagnostic System Check - Vehicle
Strategy Based Diagnosis
Diagnostic Procedure Instructions
Control Module References
Component Connector End Views
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
Diagnostic Repair Verification
Antilock Brake System Schematics
ABS Description and Operation
Diagnostic Trouble Code (DTC) List - Vehicle
Relay Replacement (Attached to Wire Harness)
Checking Aftermarket Accessories
Battery Disconnect Caution
Fastener Notice
Body Control System Description and Operation
Keyless Entry System Description and Operation
General Electrical Diagnosis
Drive Belt Replacement
Drive Belt Replacement
Park/Neutral Position and Backup Lamp Switch Replacement
Clutch Pedal Position Sensor Learn
Engine Will Not Crank - Crankshaft Will Not Rotate
Engine Will Not Crank - Crankshaft Will Not Rotate
Fastener Tightening Specifications
Fastener Tightening Specifications
Front Wheelhouse Liner Replacement
Lifting and Jacking the Vehicle
Tire and Wheel Removal and Installation
DTC B1390
Starting System Description and Operation
Battery Common Causes of Malfunction
Engine Cranks Slowly
Battery Usage
Fastener Tightening Specifications
Battery Positive and Negative Cable Replacement
Generator Usage