Manual sections

Wiring diagrams

• Abbreviations
• Airbag
• Anti-Lock/traction Control
• Automatic HVAC System
• Automatic Trans
• Automatic Transaxle Overhaul - 4t40-e/4t45-e
• Automatic Transmission - Introduction & Repair Instructions
• Axle Shafts
• Basic Trouble Shooting
• Body Electrical
• Brakes
• Cabin Air Filter
• Charging System
• Check Lists
• Clutches Manual & Hydraulic
• Communication Devices
• Cooling System (Mechanical)
• Cruise Control Systems
• Diagnostic Connector Locations
• Door Locks & Anti-Theft Systems
• Door System, Mirror System & Window System
• Drive Cycles
• Driveline/axles
• DTC Index
• Electrical Component Locator
• Emission Applications
• Engine
• Engine Performance
• Entertainment Systems
• Exhaust
• Exterior Body Panels
• Exterior Lights
• Exterior/interior Trim
• Frames, Subframes & Crossmembers
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• Heated Glass/defoggers
• Hoist/jack
• Horns
• Identification
• Ignition Switch/steering Lock
• Lubrication System
• Manual & Power Steering
• Manual HVAC System
• Manual Trans
• MAP Guidelines
• Mechanical
• Mechanical - Hydraulic
• Memory Modules
• Metric Conversions
• Mode 6
• Oem General Information
• Paint/coatings
• Parking Brake System
• Reset Procedures
• Restraints Control Systems
• Seats
• Specifications
• Steering
• Sun Roof/t-Top/convertible Top
• Suspension Front
• Suspension Rear
• Testing & Diagnostics
• Traction Control Disable
• Transmission
• Wheel & Tire System
• Wheel Alignment
• Wiper/washer Systems
• Wiring Systems & Electrical Power Management

Repair manual

Automatic Transaxle Overhaul - 4t40-e/4t45-e Chevrolet Cobalt I

Step-by-step instructions on "Automatic Transaxle Overhaul - 4t40-e/4t45-e" for Chevrolet Cobalt I (2004–2010). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

173subsections

173articles

89illustrations

Fastener Tightening Specifications

1 article

• Fastener Tightening Specifications

End Play Specifications

1 article

• End Play Specifications

Clutch Plate Selection Specifications

1 article

• Clutch Plate Selection Specifications

Transmission General Specifications

1 article

• Transmission General Specifications

Fluid Capacity Specifications

1 article

• Fluid Capacity Specifications 19

Torque Converter Assembly Removal

1 article

• Torque Converter Assembly Removal

Transmission Holding Fixture Assemble

1 article

• Transmission Holding Fixture Assemble

Stub Shaft Removal

1 article

• Stub Shaft Removal

Output Shaft Speed Sensor Removal

1 article

• Output Shaft Speed Sensor Removal

Oil Pan and Gasket Removal

1 article

• Oil Pan and Gasket Removal

Oil Filter/Seal, Oil Level Control Valve Removal

1 article

• Oil Filter/Seal, Oil Level Control Valve Removal 1

Intermediate/Fourth Servo Removal

1 article

• Intermediate/Fourth Servo Removal

Low and Reverse Servo Removal

1 article

• Low and Reverse Servo Removal

Case Side Cover Removal

1 article

• Case Side Cover Removal

Output Shaft Sleeve Removal

1 article

• Output Shaft Sleeve Removal

Oil Pump and Oil Pump Shaft Removal

1 article

• Oil Pump and Oil Pump Shaft Removal

Wire Harness Disconnect

1 article

• Wire Harness Disconnect

Transmission Fluid Pressure (TFP) Switch Removal

1 article

• Transmission Fluid Pressure (TFP) Switch Removal

Control Valve Body Assembly and Gasket Removal

1 article

• Control Valve Body Assembly and Gasket Removal

Spacer Plate and Gasket Removal

1 article

• Spacer Plate and Gasket Removal 1

Manual Valve Clip Removal

1 article

• Manual Valve Clip Removal

Channel Plate and Gasket Removal

1 article

• Channel Plate and Gasket Removal 1

Drive Sprocket, Driven Sprocket, and Drive Link Removal

1 article

• Drive Sprocket, Driven Sprocket, and Drive Link Removal

Input Speed Sensor Removal

1 article

• Input Speed Sensor Removal

Wiring Harness Removal

1 article

• Wiring Harness Removal

Driven Sprocket Support Assembly Removal

1 article

• Driven Sprocket Support Assembly Removal 1

Reverse Input Clutch Housing Removal

1 article

• Reverse Input Clutch Housing Removal 2

Input Carrier and Reaction Gear Assembly Removal

1 article

• Input Carrier and Reaction Gear Assembly Removal

Input Internal Gear, Forward Clutch Hub Removal

1 article

• Input Internal Gear, Forward Clutch Hub Removal

Forward Clutch and Low/Reverse Band Removal

1 article

• Forward Clutch and Low/Reverse Band Removal

Forward Clutch Support, Low Roller Clutch Removal

1 article

• Forward Clutch Support, Low Roller Clutch Removal

Output Shaft and Final Drive Assembly Removal

1 article

• Output Shaft and Final Drive Assembly Removal 1

Manual Shift Shaft, Detent Lever, and Park Lock Removal

1 article

• Manual Shift Shaft, Detent Lever, and Park Lock Removal

Transmission Cooler Line Seals Removal

1 article

• Transmission Cooler Line Seals Removal

Torque Converter Seal Removal

1 article

• Torque Converter Seal Removal

Drive Sprocket Support Removal

1 article

• Drive Sprocket Support Removal

Right Hand Axle Seal Removal

1 article

• Right Hand Axle Seal Removal 1

Case Inspection

1 article

• Case Inspection

Actuator Guide Replacement

1 article

• Actuator Guide Replacement

Drive Sprocket Support Installation

1 article

• Drive Sprocket Support Installation

Torque Converter Seal Installation

1 article

• Torque Converter Seal Installation 1

Transmission Cooler Line Seals Installation

1 article

• Transmission Cooler Line Seals Installation

Manual Shift Shaft, Detent Lever, and Park Lock Installation

1 article

• Manual Shift Shaft, Detent Lever, and Park Lock Installation

Final Drive Assembly Disassemble

1 article

• Final Drive Assembly Disassemble

Final Drive Assembly Assemble

1 article

• Final Drive Assembly Assemble

Final Drive Pinion End Play Check

1 article

• Final Drive Pinion End Play Check

Fretting Ring, Final Drive Internal Gear Install

1 article

• Fretting Ring, Final Drive Internal Gear Install

Final Drive and Differential Assembly Install

1 article

• Final Drive and Differential Assembly Install

Output Shaft Inspect

1 article

• Output Shaft Inspect

Output Shaft Installation

1 article

• Output Shaft Installation

Forward Clutch Support, Roller Clutch Disassemble

1 article

• Forward Clutch Support, Roller Clutch Disassemble

Forward Clutch Support, Low Roller Clutch Assemble

1 article

• Forward Clutch Support, Low Roller Clutch Assemble

Forward Clutch Support, Low Roller Clutch Install

1 article

• Forward Clutch Support, Low Roller Clutch Install

Forward Clutch Assembly Disassemble

1 article

• Forward Clutch Assembly Disassemble

Forward Clutch Assembly Assemble

1 article

• Forward Clutch Assembly Assemble 2

Forward Clutch Assembly Installation

1 article

• Forward Clutch Assembly Installation

Input Internal Gear, Forward Clutch Hub Disassemble

1 article

• Input Internal Gear, Forward Clutch Hub Disassemble

Input Internal Gear, Forward Clutch Hub Assemble

1 article

• Input Internal Gear, Forward Clutch Hub Assemble 1

Reaction Internal Gear, Input Carrier Disassemble

1 article

• Reaction Internal Gear, Input Carrier Disassemble

Input Carrier Pinion Gear Clearance Check

1 article

• Input Carrier Pinion Gear Clearance Check

Reaction Internal Gear, Input Carrier Assemble

1 article

• Reaction Internal Gear, Input Carrier Assemble 1

Direct/Coast Clutch, Reaction Carrier Disassemble

1 article

• Direct/Coast Clutch, Reaction Carrier Disassemble

Reaction Carrier Pinion Clearance Check

1 article

• Reaction Carrier Pinion Clearance Check

Direct/Coast Clutch, Reaction Carrier Assemble

1 article

• Direct/Coast Clutch, Reaction Carrier Assemble

Direct and Coast Clutch Functional Air Checks

1 article

• Direct and Coast Clutch Functional Air Checks 1

Selective Washer Measurement and Installation

1 article

• Selective Washer Measurement and Installation

Reverse Input and Second Roller Clutch Disassemble

1 article

• Reverse Input and Second Roller Clutch Disassemble

Reverse Input and Second Roller Clutch Assemble

1 article

• Reverse Input and Second Roller Clutch Assemble

Reverse Clutch Functional Air Check

1 article

• Reverse Clutch Functional Air Check

Reverse Input and Second Roller Clutch Installation

1 article

• Reverse Input and Second Roller Clutch Installation

Intermediate Fourth Band Assembly Installation

1 article

• Intermediate Fourth Band Assembly Installation

Second Clutch Plate Installation

1 article

• Second Clutch Plate Installation

Driven Sprocket Support Assembly Disassemble

1 article

• Driven Sprocket Support Assembly Disassemble

Drive Sprocket Support Assemble

1 article

• Drive Sprocket Support Assemble 2

Wiring Harness Connection

1 article

• Wiring Harness Connection

Input Speed Sensor Installation

1 article

• Input Speed Sensor Installation

Drive, Driven Sprockets and Drive Link Disassemble

1 article

• Drive, Driven Sprockets and Drive Link Disassemble

Drive, Driven Sprockets and Drive Link Assemble

1 article

• Drive, Driven Sprockets and Drive Link Assemble

Drive Sprocket, Driven Sprocket, and Drive Link Installation

1 article

• Drive Sprocket, Driven Sprocket, and Drive Link Installation

Channel Plate Assembly Disassemble

1 article

• Channel Plate Assembly Disassemble

Channel Plate Assembly Assemble

1 article

• Channel Plate Assembly Assemble

Accumulator Springs Installation

1 article

• Accumulator Springs Installation

Channel Plate Assembly Installation

1 article

• Channel Plate Assembly Installation

Manual Valve Link Installation

1 article

• Manual Valve Link Installation

Checkballs Installation

1 article

• Checkballs Installation

Spacer Plate and Gaskets Installation

1 article

• Spacer Plate and Gaskets Installation

Control Valve Body Disassemble

1 article

• Control Valve Body Disassemble

Control Valve Body Assemble

1 article

• Control Valve Body Assemble

Control Valve Assembly and Transmission Fluid Pressure (TFP) Switch Installation

1 article

• Control Valve Assembly and Transmission Fluid Pressure (TFP) Switch Installation 1

Oil Pump Cleaning and Inspection

1 article

• Oil Pump Cleaning and Inspection

Oil Pump Assembly Installation

1 article

• Oil Pump Assembly Installation

Side Cover/Gaskets, Disassemble, Assemble, Install

1 article

• Side Cover/Gaskets, Disassemble, Assemble, Install

Side Cover Axle Seal Installation

1 article

• Side Cover Axle Seal Installation

Output Shaft Sleeve Assembly Installation

1 article

• Output Shaft Sleeve Assembly Installation

Stub Shaft Sleeve Assembly Installation

1 article

• Stub Shaft Sleeve Assembly Installation

Right Hand Axle Seal Assemble

1 article

• Right Hand Axle Seal Assemble

Output Shaft Speed Sensor Installation

1 article

• Output Shaft Speed Sensor Installation

Intermediate/Fourth Servo Disassemble

1 article

• Intermediate/Fourth Servo Disassemble

Intermediate/Fourth Servo Assemble and Installation

1 article

• Intermediate/Fourth Servo Assemble and Installation

Low and Reverse Servo Disassemble

1 article

• Low and Reverse Servo Disassemble

Low and Reverse Servo Assemble and Installation

1 article

• Low and Reverse Servo Assemble and Installation

Oil Feed Pipes Assemble

1 article

• Oil Feed Pipes Assemble

Filter Assembly and Seal Installation

1 article

• Filter Assembly and Seal Installation 1

Oil Pan and Gasket Installation

1 article

• Oil Pan and Gasket Installation

Torque Converter Installation

1 article

• Torque Converter Installation

Park or Neutral - Engine Running (W/o Electronic Range Select Mode)

1 article

• Park or Neutral - Engine Running (W/o Electronic Range Select Mode)

Pressure Regulator Valve

1 article

• Pressure Regulator Valve

Actuator Feed Limit (AFL) Valve

1 article

• Actuator Feed Limit (AFL) Valve

Pressure Control Solenoid (PCS) Valve

1 article

• Pressure Control Solenoid (PCS) Valve

Torque Signal Regulating Valve

1 article

• Torque Signal Regulating Valve

Manual Valve

1 article

• Manual Valve

Automatic Transmission Fluid Pressure Manual Valve Position Switch (TFP Val. Position Sw.) Assembly

1 article

• Automatic Transmission Fluid Pressure Manual Valve Position Switch (TFP Val. Position Sw.) Assembly

1-2 Shift Solenoid Valve

1 article

• 1-2 Shift Solenoid Valve

1-2 Shift Valve

1 article

• 1-2 Shift Valve

Low and Reverse Servo

1 article

• Low and Reverse Servo

2-3 Shift Solenoid Valve

1 article

• 2-3 Shift Solenoid Valve

2-3 Shift Valve

1 article

• 2-3 Shift Valve

3-4 Shift Valve

1 article

• 3-4 Shift Valve

Lube 2

1 article

• Lube 2

1-2/3-4 Accumulator Valves

1 article

• 1-2/3-4 Accumulator Valves

1-2, and 3-4 Accumulator Assemblies

1 article

• 1-2, and 3-4 Accumulator Assemblies

Torque Converter/Cooler and Lube Circuits

1 article

• Torque Converter/Cooler and Lube Circuits 1

Park or Neutral - Engine Running (With Electronic Range Select Mode)

1 article

• Park or Neutral - Engine Running (With Electronic Range Select Mode) 1

Reverse Clutch

1 article

• Reverse Clutch

Boost Valve

1 article

• Boost Valve

A/T Fluid Pressure Manual Valve Position Switch (TFP Val. Position Sw.) Assembly

1 article

• A/T Fluid Pressure Manual Valve Position Switch (TFP Val. Position Sw.) Assembly

Low and Reverse Band Remains Applied

1 article

• Low and Reverse Band Remains Applied 2

Reverse (W/o Electronic Range Select Mode)

1 article

• Reverse (W/o Electronic Range Select Mode)

Pressure Regulator and Boost Valves

1 article

• Pressure Regulator and Boost Valves

Pressure Regulator (PR) Valve

1 article

• Pressure Regulator (PR) Valve

TCC Feed Limit Valve

1 article

• TCC Feed Limit Valve

TCC Regulated Apply Valve

1 article

• TCC Regulated Apply Valve

TCC Control Valve

1 article

• TCC Control Valve

Torque Converter

1 article

• Torque Converter

Lube 1

1 article

• Lube 1 1

Reverse (With Electronic Range Select Mode)

1 article

• Reverse (With Electronic Range Select Mode) 1

Overdrive Range, First Gear (W/o Electronic Range Select Mode)

1 article

• Overdrive Range, First Gear (W/o Electronic Range Select Mode)

Forward Clutch

1 article

• Forward Clutch 1

Overdrive Range, First Gear (With Electronic Range Select Mode)

1 article

• Overdrive Range, First Gear (With Electronic Range Select Mode) 1

Overdrive Range, Second Gear (W/o Electronic Range Select Mode)

1 article

• Overdrive Range, Second Gear (W/o Electronic Range Select Mode)

#2 Checkball (Second Clutch Apply)

1 article

• #2 Checkball (Second Clutch Apply)

Second Clutch

1 article

• Second Clutch

1-2 Accumulator

1 article

• 1-2 Accumulator

1-2 Accumulator Valve

1 article

• 1-2 Accumulator Valve

TCC Control - Pulse Width Modulated (PWM) Solenoid Valve

1 article

• TCC Control - Pulse Width Modulated (PWM) Solenoid Valve

Torque Converter Clutch

1 article

• Torque Converter Clutch 1

Overdrive Range, Second Gear (With Electronic Range Select Mode)

1 article

• Overdrive Range, Second Gear (With Electronic Range Select Mode) 1

Overdrive Range, Third Gear - Torque Converter Clutch (TCC) Not Applied (W/o Electronic Range Select Mode)

1 article

• Overdrive Range, Third Gear - Torque Converter Clutch (TCC) Not Applied (W/o Electronic Range Select Mode)

#5 Checkball (Direct Clutch Apply)

1 article

• #5 Checkball (Direct Clutch Apply)

Direct Clutch

1 article

• Direct Clutch

2-3 Accumulator

1 article

• 2-3 Accumulator

Torque Converter Clutch (TCC)

1 article

• Torque Converter Clutch (TCC) 1

Overdrive Range, Third Gear - Torque Converter Clutch (TCC) Not Applied (With Electronic Range Select Mode)

1 article

• Overdrive Range, Third Gear - Torque Converter Clutch (TCC) Not Applied (With Electronic Range Select Mode) 1

Overdrive Range, Fourth Gear - Torque Converter Clutch (TCC) Applied (W/o Electronic Range Select Mode)

1 article

• Overdrive Range, Fourth Gear - Torque Converter Clutch (TCC) Applied (W/o Electronic Range Select Mode)

Intermediate and Fourth Servo

1 article

• Intermediate and Fourth Servo

3-4 Accumulator

1 article

• 3-4 Accumulator

3-4 Accumulator Valve

1 article

• 3-4 Accumulator Valve

TCC Control Solenoid Valve

1 article

• TCC Control Solenoid Valve 1

Overdrive Range, Fourth Gear - Torque Converter Clutch (TCC) Applied (With Electronic Range Select Mode)

1 article

• Overdrive Range, Fourth Gear - Torque Converter Clutch (TCC) Applied (With Electronic Range Select Mode) 1

Overdrive Range, 4-3 Downshift - Torque Converter Clutch (TCC) Not Applied (W/o Electronic Range Select Mode)

1 article

• Overdrive Range, 4-3 Downshift - Torque Converter Clutch (TCC) Not Applied (W/o Electronic Range Select Mode)

1-2/3-4 Accumulator Valve

1 article

• 1-2/3-4 Accumulator Valve 1

Drive Range, Manual Third (from Overdrive Range) (W/o Electronic Range Select Mode)

1 article

• Drive Range, Manual Third (from Overdrive Range) (W/o Electronic Range Select Mode)

Manual Third - Second and First Gears

1 article

• Manual Third - Second and First Gears 1

Manual Third Gear (With Electronic Range Select Mode)

1 article

• Manual Third Gear (With Electronic Range Select Mode) 1

Drive Range, Manual Second (from Drive, Manual Third) (W/o Electronic Range Select Mode)

1 article

• Drive Range, Manual Second (from Drive, Manual Third) (W/o Electronic Range Select Mode)

#6 Checkball (Direct Clutch Release)

1 article

• #6 Checkball (Direct Clutch Release)

#3 Checkball (Intermediate Band Apply)

1 article

• #3 Checkball (Intermediate Band Apply)

Pressure Control Solenoid Valve

1 article

• Pressure Control Solenoid Valve 1

Manual Second Gear (With Electronic Range Select Mode)

1 article

• Manual Second Gear (With Electronic Range Select Mode) 1

Drive Range, Manual First (from Drive, Manual Second) (W/o Electronic Range Select Mode)

1 article

• Drive Range, Manual First (from Drive, Manual Second) (W/o Electronic Range Select Mode)

#1 Checkball (Low/PRN)

1 article

• #1 Checkball (Low/PRN) 1

Manual First Gear (With Electronic Range Select Mode)

1 article

• Manual First Gear (With Electronic Range Select Mode) 13

Special Tools

1 article

• Special Tools 19