Engine Controls - Basic Diagnostic Procedures - 5.7l (G Series) Chevrolet Chevy Van G3500

INTRODUCTION

The following diagnostic steps help prevent overlooking simple problems. This is also where to begin diagnosis for no-start condition.

The first step in diagnosing any driveability problem is verifying the customer's complaint by test driving vehicle under the conditions in which the problem reportedly occurred.

Before entering self-diagnostics, perform a careful and complete visual inspection. Most engine control problems result from mechanical breakdowns, poor electrical connections or damaged/misrouted vacuum hoses. Before condemning the computerized system, perform each test listed in this article.

Note. Unless otherwise instructed in test procedures, perform all voltage tests using a Digital Volt-Ohmmeter (DVOM) with a minimum 10-megohm input impedance.

GENERAL MOTORS REFERENCE

VISUAL INSPECTION

Visually inspect all electrical wiring. Look for chafed, stretched, cut or pinched wiring. Ensure electrical connectors fit tightly and are not corroded. Ensure vacuum hoses are properly routed and not pinched or cut. If necessary, see VACUUM DIAGRAMS article to verify routing and connections. Inspect air induction system for possible vacuum leaks.

Compression

Check engine mechanical condition with a compression gauge, vacuum gauge, or an engine analyzer. See engine analyzer manual for specific instructions. For compression specifications, see the SPECIFICATIONS article.

Exhaust System Backpressure

Before replacing any components, check exhaust system for restrictions. Use a vacuum gauge or a low-pressure (0-5 psi) gauge to check exhaust system.

If a vacuum gauge is used, connect vacuum gauge hose to intake manifold vacuum port and start engine. Observe vacuum gauge. Partially open throttle and hold steady. If vacuum gauge reading slowly drops after stabilizing, exhaust system should be checked for a restriction. If using a low pressure gauge, connect gauge in the following manner

1. Check At Oxygen Sensor Remove oxygen sensor. Install backpressure tester in place of oxygen sensor. After test is completed, coat oxygen sensor threads with anti-seize compound before installation.

Diagnosis

1. Start engine and bring to operating temperature. Increase engine speed to 2000-2500 RPM and note gauge. If reading exceeds 1.25 psi (.09 kg/cm 2 ), exhaust system is restricted.
2. Check exhaust system for collapsed pipe, heat distress and possible internal muffler failure. If none of these conditions exist, check for restricted catalytic converter. Replace as required.

NO-START DIAGNOSIS

Note. For terminal and circuit ID, see the WIRING DIAGRAMS article.

DEFINITION

No-start is defined as engine cranks okay but does not start. Engine may fire a few times.

NO START - ENGINE CRANKS OKAY

Note. Before performing following tests, check battery condition, engine cranking speed and fuel supply.

General Inspection

1. Ensure proper starting procedure is being used. Visually check vacuum hoses for splits, kinks and proper connections, as shown on Vehicle Emission Control Information label. Check ignition wires for cracking, hardness and proper connections at both coil pack and spark plugs.
2. Remove spark plugs. Check and replace as necessary. In very cold temperatures, ensure oil is proper viscosity and not contaminated with gasoline.

Ignition System

1. Perform On-Board Diagnostic (OBD) System Check. See «ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__on-board-diagnostic-obd-system-check) . After performing OBD system check, go to next step.
2. Install Tech 1 scan tool. Using scan tool, monitor Throttle Position (TP) sensor. Ensure is throttle closed. If TP sensor value is greater than 2.5 volts, diagnose using DTC P0123. See the TESTS W/CODES article. If TP sensor voltage is less than 2.5 volts, go to next step.
3. Using scan tool, monitor Engine Coolant Temperature (ECT) sensor. If ECT sensor value is less than -30°C, diagnose using DTC P0118. See the TESTS W/CODES article. If ECT sensor is greater than -30°C, go to next step.
4. Turn ignition off for 10 seconds. Turn ignition on. Fuel pump should operate for about 2 seconds. If fuel pump operates as specified, go to next step. If fuel pump does not operate as specified, go to FUEL SYSTEM.
5. Turn ignition off. Disconnect injector harness connector at intake manifold. Using a test light connected to ground, probe injector feed circuit. See the WIRING DIAGRAMS article. Turn ignition on with engine off. If test light flashes, go to next step. If test light does not flash, go to step 8).
6. Disconnect one spark plug wire. Install Spark Tester (J-26792). Crank engine. If spark is present, go to next step. If spark is not present, diagnose enhanced ignition system.
7. Reconnect spark plug wire. Turn ignition off. Connect fuel pressure gauge. Turn ignition on with engine off. Observe fuel pressure. Fuel pressure should be 55-61 psi (3.9-4.3 kg/cm 2 ). If fuel pressure is as specified, perform fuel injector balance test. See INJECTOR BALANCE TEST under FUEL SYSTEM in the SYSTEM/COMPONENT TESTS article. If fuel pressure is not as specified, diagnose fuel system. See «BASIC FUEL SYSTEM CHECKS»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series) .
8. Repair injector ignition feed circuit. After repairs, go to next step.
9. Using scan tool, select DTC, CLEAR INFO function. Attempt to start engine. If engine starts and continues to run, go to next step. If engine does not start, or starts and dies, go to step 2).
10. Warm engine to normal operating temperature. Using scan tool, select DTC, FAILED THIS IGN function. If DTC(s) are displayed, diagnose DTC(s). See the TESTS W/CODES article. If DTC(s) are not present, go to next step.
11. Select CAPTURE INFO, REVIEW INFO function. If additional DTC(s) are displayed, diagnose DTC(s). See the TESTS W/CODES article. If DTC(s) are not present, system is okay.

Fuel System

1. Perform On-Board Diagnostic (OBD) System Check. See «ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__on-board-diagnostic-obd-system-check) . After performing OBD system check, go to next step.
2. Turn ignition off for about 10 seconds. Turn ignition on. Fuel pump should operate for about 2 seconds. If fuel pump operates as specified, go to IGNITION SYSTEM check. If fuel pump does not operate as specified, go to next step.
3. Connect a fused jumper wire between battery positive and fuel pump test terminal. If fuel pump operates, go to next step. If fuel pump does not operate, go to step 12).
4. Disconnect jumper wire from test terminal. Turn ignition off for 10 seconds. Turn ignition on. Fuel pump should operate for about 2 seconds. If fuel pump operates as specified, go to step 25). If fuel pump does not operate as specified, go to next step.
5. Remove fuel pump relay. Turn ignition on with engine off. Using a test light connected to ground, probe fuel pump relay harness connector battery feed terminal (Orange wire). If test light illuminates, go to next step. If test light does not illuminate, go to step 14).
6. Connect test light between ground and fuel pump relay harness connector battery feed circuit. See the WIRING DIAGRAMS article. If test light illuminates, go to next step. If test light does not illuminate, go to step 15).
7. Connect test light between ground and fuel pump relay terminal. Turn ignition off for 10 seconds. Turn ignition on. If test light illuminates for 2 seconds, then turns off, go to next step. If test light does not illuminate, go to step 16).
8. Check for faulty fuel pump relay harness connector. Repair as necessary. After repairs, go to step 11). If connector is okay, go to next step.
9. Replace fuel pump relay. After repairs, go to next step.
10. Start and warm engine to normal operating temperature. Ensure oil pressure is within normal range. Disconnect fuel pump relay. If engine continues to run, go to next step. If engine stalls/dies, go to step 17).
11. Reinstall fuel pump relay. Turn ignition off. Using a test light connected to ground, probe fuel pump test connector. If test light illuminates, go to step 18). If test light does not illuminate, go to step 25).
12. Disconnect fuel pump harness connector. Using a fused jumper wire connected to battery voltage, jumper fuel pump test terminal. Using a test light connected to ground, probe fuel pump feed circuit. See the WIRING DIAGRAMS article. If test light illuminates, go to next step. If test light does not illuminate, go to step 20).
13. Connect test light to fuel pump ground terminal on harness connector. If test light illuminates, go to step 19). If test light does not illuminate, go to step 21).
14. Repair open in battery feed circuit to fuel pump relay harness connector terminal. After repairs, go to step 25).
15. Repair open in fuel pump relay ground circuit. After repairs, go to step 25).
16. Check for faulty connection at VCM connector fuel pump relay control circuit. Check for open or short to ground in harness between fuel pump relay control connector terminal and fuel pump relay control circuit. Repair as necessary. After repairs, go to step 22). If circuits are okay, go to step 24).
17. Check for faulty oil pressure switch connector terminals. Repair as necessary. After repairs, go to step 22). If connector terminals are okay, go to next step.
18. Replace oil pressure switch. After repairs, go to step 25).
19. Replace fuel pump. After repairs, go to step 25).
20. Repair open between fuel pump test terminal and fuel pump feed circuit at fuel pump harness connector. After repairs, go to step 25).
21. Repair open in fuel pump harness ground circuit. After repairs, go to step 25).
22. Repair affected circuit as necessary. After repairs, go to step 25).
23. Repair connectors as necessary. After repairs, go to step 25).
24. Replace VCM. Perform VCM relearn procedures. After repairs, go to next step.
25. Clear DTC(s) using scan tool. Attempt to start engine. If engine starts and continues to run, go to next step. If engine does not start, or starts and stalls/dies, go to step 2).
26. Warm engine to normal operating temperature. Using scan tool, select DTC, FAILED THIS IGN function. If any DTC(s) are present, diagnose DTC. See the TESTS W/CODES article. If DTC(s) are not present, go to next step.
27. Select CAPTURE INFO, REVIEW INFO function. If additional DTC(s) are displayed, diagnose DTC(s). See the TESTS W/CODES article. If DTC(s) are not present, system is okay.

FUEL SYSTEM PRESSURE RELIEF

Fuel system is under pressure, which must be relieved before servicing fuel system. Fuel pressure may be relieved by the following method

1. Disconnect negative battery cable. Loosen fuel filler cap. Install Fuel Pressure Gauge (J-34730-1A) to fuel pressure test head. Wrap shop towel around pressure connection when installing fuel pressure gauge to absorb fuel leakage. Place gauge bleed hose in container. Open bleed valve to relieve fuel pressure.

FUEL SYSTEM PRESSURE TEST

1. Perform On-Board Diagnostic (OBD) System Check. See «ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__on-board-diagnostic-obd-system-check) . After performing OBD system check, go to next step.
2. Relieve fuel pressure. See «FUEL SYSTEM PRESSURE RELIEF»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__fuel-system-pressure-relief) . Connect Fuel Pressure Gauge (J-34730-1A) to fuel pressure test port. Turn ignition on with engine off. Fuel pressure should be 60-66 psi (4.2-4.6 kg/cm 2 ) on CSI fuel system and 56-62 psi (4.0-4.4 kg/cm 2 ) on SFI fuel system, and should hold steady. If fuel pressure is as specified, go to next step. If fuel pressure is not as specified, go to step 9).
3. Turn ignition off for 10 seconds, then turn ignition on. Fuel pump should run for 2 seconds. Observe fuel pressure. If pressure is within specification and holds, go to step 5). If pressure is not within specification, or is within specification but does not hold, go to next step.
4. Turn ignition off for 10 seconds. Turn ignition on. Pinch off fuel pressure feed line. If pressure is as specified and holds, go to step 6). If pressure is not as specified, or is as specified but does not hold, go to step 8).
5. Warm engine to normal operating temperature. From idle, open throttle quickly. Observe fuel pressure. If fuel pressure is within specification, see the TESTS W/O CODES article. If fuel pressure is not within specification, go to step 8).
6. Check for partially disconnected fuel pulse dampener/pulsator. If dampener/pulsator is partially disconnected, go to next step. If dampener/pulsator is okay, go to step 13).
7. Repair connection at fuel pulse dampener/pulsator. After repairs, go to step 28).
8. Check fuel feed line between pinch and CSI/SFI unit. If fuel feed line is restricted or leaking, go to step 27).
9. Turn ignition off for 10 seconds. Turn ignition on. Fuel pump should operate for about 2 seconds. Observe fuel pressure after fuel pump stops. If pressure is present, go to step 14). If pressure is not present or drops, go to next step.
10. Turn ignition off. Connect a fused jumper wire between battery voltage and fuel pump test terminal. If fuel pump operates, go to next step. If fuel pump does not operate, go to FUEL SYSTEM under «NO-START DIAGNOSIS»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__no-start-diagnosis) .
11. Check for plugged fuel filter, plugged fuel pump strainer, restricted fuel line or disconnected fuel pulse dampener/pulsator. If a problem is found, go to next step. If a problem is not found, go to step 13).
12. Repair or replace plugged fuel filter, plugged fuel pump strainer, restricted fuel line or disconnected fuel pulse dampener/pulsator. After repairs, go to step 28).
13. Replace fuel pump. After repairs, go to step 28).
14. Turn ignition off for 10 seconds, then turn ignition on. Fuel pump should operate for about 2 seconds. Observe fuel pressure. If fuel pressure is greater than 66 psi (4.6 kg/cm 2 ) on CSI fuel system or 62 psi (4.4 kg/cm 2 ) on SFI fuel system, go to next step. If fuel pressure is not greater than specified, go to step 16).
15. Relieve fuel pressure. Disconnect fuel return line. Attach a fuel hose to fuel regulator return line and place in a container. Turn ignition on. Observe fuel pressure within 2 seconds after turning on ignition. If fuel pressure is greater than 60 psi (4.2 kg/cm 2 ) on CSI fuel system or 56 psi (4.0 kg/cm 2 ) on SFI fuel system, go to step 17). If fuel pressure is less than as specified, go to step 19).
16. Turn ignition off for 10 seconds. Turn ignition on. Fuel pump should operate for about 2 seconds. Observe fuel pressure. If fuel pressure is less than 60 psi (4.2 kg/cm 2 ) on CSI fuel system or 56 psi (4.0 kg/cm 2 ) on SFI fuel system, go to step 20). If fuel pressure is greater than as specified, go to step 28).
17. Check for restricted fuel line from fuel pressure regulator to point where fuel line was disconnected. If fuel line is restricted, go to next step. If fuel line is not restricted, go to step 23).
18. Repair restriction in fuel return line from pressure regulator to the point where fuel line was disconnected. After repairs, go to step 27).
19. Repair restriction in fuel return line to fuel tank. After repairs, go to step 27).
20. Check for restricted fuel line or fuel filter. If a problem is found, go to next step. If a problem is not found, go to step 22).
21. Repair or replace restricted fuel line or fuel filter. After repairs, go to step 27). CAUTION: DO NOT allow fuel pressure to exceed 75 psi (5.3 kg/cm 2 ).
22. Turn ignition off. Connect a fused jumper wire between battery voltage and fuel pump test terminal. Slowly pinch fuel line return hose. Fuel pressure should increase to greater than 66 psi (4.6 kg/cm 2 ) on CSI fuel system or 62 psi (4.4 kg/cm 2 ) on SFI fuel system. If fuel pressure increases to greater than as specified, go to next step. If fuel pressure is less than as specified, go to step 24).
23. Replace fuel pressure regulator. After repairs, go to step 28).
24. If fuel pressure is less than 60 psi (4.2 kg/cm 2 ) on CSI fuel system or 56 psi (4.0 kg/cm 2 ) on SFI fuel system, go to next step. If fuel pressure is greater than specified, go to step 28).
25. Check for faulty fuel pump, partially disconnected fuel pulse dampener/pulsator, partially restricted fuel pump stainer or incorrect fuel pump. If a problem is found, go to next step. If a problem is not found, go to step 28).
26. Repair or replace fuel pump, partially disconnected fuel pulse dampener/pulsator, partially restricted fuel pump strainer or incorrect fuel pump. After repairs, go to next step.
27. Replace fuel feed/supply line. After repairs, go to next step.
28. Using scan tool, select DTC, CLEAR INFO function. Attempt to start engine. If engine starts and continues to run, go to next step. If engine does not start, or starts and stalls/dies, go to step 2).
29. Warm engine to normal operating temperature. Using DTC, select DTC, FAILED THIS IGN function. If any DTC(s) are displayed, diagnose and clear DTC(s). See the TESTS W/CODES article. If DTC(s) are not present, go to next step.
30. Using scan tool, select CAPTURE INFO, REVIEW INFO function. If additional DTC(s) are stored, diagnose and clear DTC(s). See the TESTS W/CODES article. If DTC(s) are not present, system is okay.

INJECTOR CIRCUIT DIAGNOSIS

Note. This test only applies to vehicles equipped with a VCM.

1. Perform On-Board Diagnostic (OBD) System Check. See «ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__on-board-diagnostic-obd-system-check) . After performing OBD system check, go to next step.
2. Disconnect injector connector at intake manifold. Turn ignition on with engine off. Using test light connected to ground, probe ignition feed circuits. See the WIRING DIAGRAMS article. If test light illuminates, go to next step. If test light does not illuminate, go to step 7).
3. Install injector test light to each injector circuit, one at a time. Crank engine. If injector test light flashes on each injector, check fuel injector(s). See FUEL SYSTEM in the SYSTEM/COMPONENT TESTS article. If injector test light did not flash on an injector circuit, go to next step.
4. If injector test light was on steady on an injector circuit, go to next step. If injector test light did not illuminate on an injector circuit, go to step 6).
5. Install injector test light to affected injector. Turn ignition off. Disconnect Blue and Red VCM connectors. Turn ignition on with engine off. If injector test light turns off, go to step 11). If injector test light stays on, go to step 8).
6. Check for open or short in battery circuit to affected injector. If circuit is open or shorted, go to next step. If circuit is okay, go to step 9).
7. Repair circuit as necessary. After repairs, go to step 12).
8. Repair short to ground in injector control circuit. After repairs, go to step 12).
9. Check terminal contact at VCM connector. If terminal contact is faulty, go to next step. If terminal contact is okay, go to step 11).
10. Repair terminal contact. After repairs, go to step 12).
11. Replace VCM. Reprogram replacement VCM. After replacing VCM, go to next step.
12. Using scan tool, select DTC, CLEAR INFO function. Attempt to start engine. If engine starts and continues to run, go to next step. If engine does not start, or starts and stalls/dies, go to step 2).
13. Warm engine to normal operating temperature. Using scan tool, select DTC, FAILED THIS IGN function. If other DTC(s) are present, diagnose affected DTC(s). If no other DTC(s) are present, go to next step.
14. Using scan tool, select CAPTURE INFO, REVIEW INFO function. If additional undiagnosed DTC(s) are present, diagnose affected DTC(s). If DTC(s) are not present, system is okay.

BASIC IGNITION SYSTEM CHECKS

Note. To diagnose ignition system, see appropriate IGNITION SYSTEM test in NO-START DIAGNOSIS .

IDLE SPEED & IGNITION TIMING

Ensure idle speed and ignition timing are set to specifications. For specifications, see SPECIFICATIONS article. For adjustment procedures, see ADJUSTMENTS article.

ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK

Note. Use of Tech 1 scan tool is required to perform ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK .

The OBD System Check determines

1. If Malfunction Indicator Light (MIL) works.
2. If PCM/VCM is operating and can recognize a fault.
3. If any Diagnostic Trouble Codes (DTCs) are stored.

After performing procedures in PRELIMINARY INSPECTION & ADJUSTMENTS, BASIC FUEL SYSTEM CHECKS and BASIC IGNITION SYSTEM CHECKS, this is the starting point for utilizing the self-diagnostic system for determining computer-related problems. After performing necessary tests as described in the OBD system circuit check, if no codes are indicated and driveability problems still exist, see the TESTS W/O CODES article and SCAN TOOL usage in the TESTS W/CODES article.

1. Turn ignition on with engine off. Observe Malfunction Indicator Light (MIL). If MIL illuminates, go to next step. If MIL does not illuminate, go to «MALFUNCTION INDICATOR LIGHT (MIL)»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__malfunction-indicator-light-mil) .
2. Turn ignition off. Install Tech 1 scan tool and follow scan tool manufacturer's instructions to proceed with test. Turn ignition on. If scan tool displays VCM data, go to next step. If scan tool does not display VCM data, go to «DLC DIAGNOSIS OR NO SCAN TOOL DATA»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__dlc-diagnosis-or-no-scan-tool) .
3. Using scan tool, command MIL to turn off. If MIL turns off, go to next step. If MIL does not turn off, go to «MALFUNCTION INDICATOR LIGHT (MIL)»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__malfunction-indicator-light-mil) .
4. Using scan tool, observe DTC status for MIL REQUEST, FAIL THIS IGN, LAST TST FAIL and HISTORY. If any DTC is stored, save freeze frame and fail record information using scan tool CAPTURE INFO feature. If any of these DTC status are present, refer to affected DTC to diagnose problem. If DTC(s) are not present, go to next step.
5. Crank engine for 10 seconds. If engine starts, go to next step. If engine does not start, go to «NO-START DIAGNOSIS»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__no-start-diagnosis) .
6. Compare scan tool engine data with actual control system data values. If value is within limits, go to the TESTS W/O CODES article. If value is not within limits, go to the SYSTEM/COMPONENT TESTS article.

MALFUNCTION INDICATOR LIGHT (MIL)

1. Perform On-Board Diagnostic (OBD) System Check. See «ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__on-board-diagnostic-obd-system-check) . After performing OBD system check, go to next step.
2. Turn engine off for 15 seconds. Turn ignition on with engine off. If Malfunction Indicator Light (MIL) illuminates, go to step 4). If MIL does not illuminate, go to next step.
3. Start engine. If engine starts, go to step 6). If engine does not start, go to step 7).
4. Install Tech 1 scan tool. Turn ignition on. Using scan tool, command MIL to turn on and off. If MIL turns on and off as commanded, go to step 25). If MIL does not turn on and off as commanded, go to next step.
5. Turn ignition off. Disconnect VCM harness connectors. Turn ignition on. If Malfunction Indicator Light (MIL) illuminates, go to step 19). If MIL does not illuminate, go to step 11).
6. Turn ignition off. Disconnect VCM harness connectors. Turn ignition on. Using a fused jumper connected to ground, probe VCM harness connector MIL control circuit. See the WIRING DIAGRAMS article. If MIL illuminates, go to step 11). If MIL does not illuminate, go to step 8).
7. Check for open in ignition and battery fuses. If fuses are okay, go to step 9). If fuse(s) is open, go to step 10).
8. Check for open in fused jumper. If fused jumper is okay, go to step 13). If fused jumper is open, go to step 14).
9. Turn ignition off. Disconnect VCM harness connectors. Turn ignition on. Using a test light connected to ground, probe VCM harness connector ignition feed circuit. See the WIRING DIAGRAMS article. If test light illuminates, go to step 18). If test light does not illuminate, go to step 20).
10. Check for short to ground in fuse circuit that was open. Repair as necessary and replace fuse. After repairs, go to step 25).
11. Check for faulty VCM connections. If connections faulty okay, go to step 23). If connections are okay, go to step 24).
12. Repair open in ignition feed circuit. After repairs, go to step 25).
13. Repair short to voltage in MIL control circuit. After repairs, go to step 25).
14. Check for open in MIL control circuit. See the WIRING DIAGRAMS article. Repair as necessary. After repairs, go to step 23). If circuit is okay, go to next step.
15. Check for open in ignition feed circuit or fuse to MIL. See the WIRING DIAGRAMS article. Repair as necessary. After repairs, go to step 23). If circuit or fuse is okay, go to next step.
16. Check for an open MIL bulb. If light bulb is faulty, go to step 23). If light bulb is okay, go to next step.
17. Replace instrument panel assembly. After replacing instrument panel, go to step 25).
18. Turn ignition off. Disconnect VCM harness connectors. Turn ignition on. Using test light connected to ground, probe VCM harness connector battery feed circuit. See the WIRING DIAGRAMS article. If test light illuminates, go to step 21). If test light does not illuminate, go to step 22).
19. Repair short to ground in MIL control circuit. After repairs, go to step 25).
20. Repair open in ignition feed circuit. After repairs, go to step 25).
21. Check for faulty VCM ground connection at engine block. Repair as necessary. After repairs, go to step 23). If connections were okay, go to step 11).
22. Repair open in battery feed circuit. After repairs, go to step 25).
23. Repair as necessary. After repairs, go to step 25).
24. Replace VCM. Perform VCM relearn procedures. After repairs, go to next step.
25. Warm engine to normal operating temperature. Check if any DTC(s) are set. Diagnose any DTC present. See the TESTS W/CODES article. If DTC(s) are not present, system is okay.

DLC DIAGNOSIS OR NO SCAN TOOL DATA

1. Perform On-Board Diagnostic (OBD) System Check. See «ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK»(/chevrolet/chevy-van-g3500/1996-1998/remont/testing-diagnostics/#engine-controls-basic-diagnostic-procedures-57l-g-series__on-board-diagnostic-obd-system-check) . After performing OBD system check, go to next step.
2. Using a test light connected to ground, probe DLC battery feed circuit. See the WIRING DIAGRAMS article. If test light illuminates, go to next step. If test light does not illuminate, go to step 11).
3. Using a test light connected to battery voltage, probe DLC ground circuit. See the WIRING DIAGRAMS article. If test light illuminates on both circuits, go to next step. If test light does not illuminate on both circuits, go to step 12).
4. Check cigarette lighter for power. If power is present at cigarette lighter, go to next step. If power is not present at cigarette lighter, go to step 13).
5. Install and check scan tool operation on another vehicle. If scan tool operates, go to next step. If scan tool does not operate, go to step 14).
6. Using DVOM connected to ground, measure voltage of DLC serial data line circuit. See the WIRING DIAGRAMS article. If voltage is less than 7 volts, go to next step. If voltage is more than 7 volts, go to step 16).
7. Using DVOM connected to ground, again measure voltage of DLC serial data line circuit. If voltage is less than one volt, go to next step. If voltage is more than one volt, go to step 16).
8. Turn ignition off. Using DVOM connected to ground, measure resistance of DLC serial data line circuit. If resistance is less than 10 milliohms, go to next step. If resistance is more than 10 milliohms, go to step 10).
9. Disconnect VCM connectors. Using DVOM connected to ground, measure resistance of DLC serial data line circuit. If resistance is less than 10 milliohms, go to step 17). If resistance is more than 10 milliohms, go to step 15).
10. Repair open in serial data line circuit. After repairs, go to step 18).
11. Repair open in DLC battery feed circuit. After repairs, go to step 18).
12. Repair open in circuit that did not cause test light to illuminate. After repairs, go to step 18).
13. Repair cigarette lighter. After repairs, go to step 18).
14. Repair or replace faulty scan tool and/or cables. After repairs, go to step 18).
15. Repair short to ground in serial data line circuit. After repairs, go to step 18).
16. Repair short to voltage in serial data line circuit. After repairs, go to step 18).
17. Replace VCM. Reprogram replacement VCM. After replacing VCM, go to next step.
18. Using scan tool, select DTC, CLEAR INFO function. Attempt to start engine. If engine starts and continues to run, go to next step. If engine does not start, or starts and dies/stalls, go to step 2).
19. Warm engine to normal operating temperature. Using scan tool, select DTC, FAILED THIS IGN function. If any DTC(s) are present, diagnose DTC. See the TESTS W/CODES article. If DTC(s) are not present, go to next step.
20. Select CAPTURE INFO, REVIEW INFO function. If additional DTC(s) are displayed, diagnose DTC. See the TESTS W/CODES article. If DTC(s) are not present, system is okay.

SUMMARY

If no faults were found while performing BASIC DIAGNOSTIC PROCEDURES, no trouble codes (or only intermittent ones) were found while performing ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK and driveability problems exist, proceed to the TESTS W/O CODES article for diagnosis by symptom (i.e., ROUGH IDLE, NO-START, etc.) or intermittent diagnostic procedures.

See also:
• ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK
• NO START - ENGINE CRANKS OKAY
• BASIC FUEL SYSTEM CHECKS
• FUEL SYSTEM PRESSURE RELIEF
• NO-START DIAGNOSIS
• MALFUNCTION INDICATOR LIGHT (MIL)
• DLC DIAGNOSIS OR NO SCAN TOOL DATA