Exterior Trim Chevrolet Chevy Express H1500

Fastener Tightening Specifications

Fastener Tightening Specifications

Scheme 1

1. Remove the upper quarter panel applique.
2. Remove the center high mounted stoplamp lens. Refer to «High Mount Stop Lamp Replacement»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) .
3. Remove the nuts that retain the center high mounted stoplamp applique to the body.
4. Remove the screws that retain the center high mounted stoplamp applique to the body.
5. Remove the center high mounted stoplamp applique from the vehicle.

Installation Procedure

1. Install the center high mounted stoplamp applique to the vehicle.
2. Install the center high mounted stoplamp applique retaining screws to the body. Tighten: Tighten the screws that retain the center high mounted stoplamp applique to 2 N.m (18 lb in).
3. Install the center high mounted stoplamp applique retaining nuts to the body. Tighten: Tighten the nuts that retain the center high mounted stoplamp applique to 6 N.m (53 lb ft).
4. Install the center high mounted stoplamp lens. Refer to «High Mount Stop Lamp Replacement»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) .
5. Install the upper quarter panel applique.

Removal Procedure

1. Remove the screws that retain the upper quarter panel applique to the body.
2. Remove the nuts that retain the upper quarter panel applique to the body.
3. Remove the upper quarter panel applique from the vehicle.

1. Install the upper quarter panel applique to the vehicle.
2. Install the upper quarter panel applique retaining nut to the body. Tighten: Tighten the nut that retains the upper quarter panel applique to 6 N.m (53 lb in).
3. Install the upper quarter panel applique screw to the body. Tighten: Tighten the screw to 3 N.m (27 lb in).

1. Remove the bolts that retain the front license plate bracket to the bumper.
2. Remove the front license plate bracket from the bumper.

1. Install the front license plate bracket to the bumper.
2. Install the front license plate bracket retaining bolts to the bumper. Tighten: Tighten the front license plate bracket retaining bolts to 3 N.m (27 lb in).

Equipment and Materials

The following equipment and materials are necessary when making a quality stripe or decal installation.

1. Heat Gun.
2. Wetting solution - a foaming type window cleaner, that does not contain ammonia.
3. Isopropyl alcohol.
4. Varnish Makers and Painters (VM&P) naphtha.
5. Squeegee - 100 mm (4 in) wide, plastic or hard rubber. Deburr any sharp or rough edges on the squeegee to prevent scratching of the stripe or decal.
6. Water bucket and sponge or spray bottle.
7. Sandpaper - 800 grit or finer, wet or dry type.
8. Clean, lint-free wiping cloth.
9. Sharp knife or razor blade.
10. Scissors.
11. Fine pin or needle.
12. Marking pencil.

1. Remove the necessary molding or trim panel.
2. Remove the molding attaching clips, handles, sidemarker reflector, and/or other stripe or decal overlapping parts.
3. Wash and clean repair surfaces, adjacent panel, and openings as required.
4. Remove the stripe or decal from body panel using 3M™ scotch brite molding adhesive remover disk 3M™ P/N 07501 or equivalent.
5. Remove all traces of adhesive residue from painted surfaces with a Varnish Makers and Painters (VM&P) naphtha.

1. Prepare the surface. If the area where stripe or decal is to be applied has been refinished, remove any imperfections that would show through stripe or decal.
2. Clean the painted surface with Varnish Makers and Painters (VM&P) naphtha.
3. Clean the area where the stripe or decal will be applied with a 50/50 mixture of isopropyl alcohol and water.
4. Wipe the panel surface with a clean cloth while solvent is still wet and allow to dry.
5. Apply the wetting solution to area where stripe or decal is to be installed.
6. Remove the backing material of the stripe or decal as necessary. Do not touch the adhesive backing of the stripes or decal.
7. Put the wetting solution on adhesive side of the stripe or decal. The wetting solution will allow movement of the stripe or decal for proper positioning.
8. Apply the stripe or decal to the panel.
9. Working from center where possible, squeegee the stripe or decal into position. Application of additional wetting solution may be necessary to ease the installation of stripe or decal. Application of soapy wetting solution on top side of stripe or decal will ease pull of squeegee on stripe or decal and help to eliminate damage to it.
10. Apply heat to the stripe or decal at recessed areas. Press stripe or decal into the recess to obtain firm bond.
11. Inspect the stripe or decal from critical angle using adequate light reflection to detect any irregularities that may have developed during installation.
12. Remove all air bubbles by piercing with a safety pin, needle, or tool with same size piercing tip. Pierce bubble on its outer edge and force air out from opposite edge with blade of squeegee. Never use razor blade or knife edge.
13. Install previously removed parts.
14. Clean panel as require.

1. Remove the radiator grille. Refer to «Grille Replacement (Base)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#exterior-trim) or «Grille Replacement (Uplevel)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#exterior-trim) .
2. Remove the nuts (1) that retain the emblem to the radiator grille.
3. Remove the emblem (3) from the radiator grille (2).

1. Install the emblem (3) to the radiator grille (2).
2. Install the emblem retaining nuts (1) to the radiator grille. Tighten: Tighten the emblem to radiator grille retaining nuts to 2 N.m (18 lb in).
3. Install the radiator grille. Refer to «Grille Replacement (Base)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#exterior-trim) or «Grille Replacement (Uplevel)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#exterior-trim) .

Body Side Emblem and Nameplate Replacement

Tools Required

J 25070 Heat Gun

1. Heat the emblem/nameplate using a J 25070 . Hold the heat gun approximately 152 mm (6 inches) from the surface.
2. Apply the heat using a circular motion for about 30 seconds.
3. Peel the emblem/nameplate from the panel using a flat-bladed plastic tool.
4. Remove all adhesive from the body panel and the back of the emblem/nameplate using 3M® P/N 07501 or equivalent.
5. Wash the affected panel with soap and water. Wipe the panel dry with a lint-free cloth.
6. Remove all traces of adhesive from the body panel and the back of the molding. Use 3M® General Purpose Adhesive Cleaner 08984 or an equivalent.
7. Wipe the panel with a clean lint-free cloth and a (50/50 mixture) by volume of isopropyl alcohol and water.

1. Use a length of masking tape or magnetic strip in order to mark the location.
2. Use the following dimensions in order to mark the proper position of the emblem/nameplate on the body side: 35.0 mm +/- 2 mm (1.4 in +/- 0.1 in) (D) from the vertical edge 1125.0 mm +/- 2 mm (44.3 in +/- 0.1 in) (A) from the horizontal edge 35.0 mm +/- 2 mm (1.4 in +/- 0.1 in) (B) from the vertical edge
3. If the body is below 19°C (66°F) due to shop temperature or outside temperature, warm the body panel using the J 25070 while proceeding with the next step.
4. If needed, apply a double-coated acrylic foam tape such as 3M® Super Automotive Attachment Tape or an equivalent to the emblem/nameplate: 3M® 06380 has a white backing 3M® 06377 has a black backing 3M® 06382 has a gray backing
5. Peel the backing from the adhesive tape.
6. Align the emblem/nameplate with the previous length of masking tape or magnetic strip.
7. Firmly press the emblem/nameplate into place for 30 seconds in order to ensure proper adhesion of the emblem/nameplate.
8. Remove the masking tape or magnetic strip from the bodyside.

Door Emblem and Nameplate Replacement (Express Access)

Tools Required

J 25070 Heat Gun

1. Apply tape to the area around the door emblem.
2. Heat the emblem/nameplate, using a heat gun J 25070 152 mm (6.0 in) from the surface.
3. Apply the heat using a circular motion for about 30 seconds.
4. Remove the emblem/nameplate from the door surface using a plastic, flat-bladed tool.
5. Remove all adhesive from the door panel surface and the back of the emblem/nameplate using 3M™ Scotch Brite Molding Adhesive Remover Disk 3M™ P/N 07501 or equivalent.
6. Clean the door surface using varnish makers and painters (VMP) naptha.

1. If the location of the emblem/nameplate has not been marked, apply tape.
2. Warm the door surface with a heat gun J 25070 152 mm (6.0 in) from the surface to a minimum of 21°C (70°F).
3. Remove the backing from the front end of the emblem/nameplate.
4. Press the emblem/nameplate to the door panel surface while continuing to remove the backing.
5. Hand roll the emblem/nameplate to the door panel to ensure proper adhesion.
6. Inspect the emblem/nameplate for bonding.
7. Remove the tape from the area around the door emblem.

Door Emblem and Nameplate Replacement (Savana Pro)

Tools Required

J 25070 Heat Gun

1. Apply tape to the area around the door emblem.
2. Heat the emblem/nameplate, using a heat gun J 25070 152 mm (6.0 in) from the surface.
3. Apply the heat using a circular motion for about 30 seconds.
4. Remove the emblem/nameplate from the door surface using a plastic, flat-bladed tool.
5. Remove all adhesive from the door panel surface and the back of the emblem/nameplate using 3M™ Scotch Brite Molding Adhesive Remover Disk 3M™ P/N 07501 or equivalent.
6. Clean the door surface using varnish makers and painters (VMP) naptha.

1. If the location of the emblem/nameplate has not been marked, apply tape.
2. Warm the door surface with a heat gun J 25070 152 mm (6.0 in) from the surface to a minimum of 21°C (70°F).
3. Remove the backing from the front end of the emblem/nameplate.
4. Press the emblem/nameplate to the door panel surface while continuing to remove the backing.
5. Hand roll the emblem/nameplate to the door panel to ensure proper adhesion.
6. Inspect the emblem/nameplate for bonding.
7. Remove the tape from the area around the door emblem.

Rear Door Emblem and Nameplate Replacement

Tools Required

J 25070 Heat Gun

1. Heat the emblem/nameplate using a J 25070 . Hold the heat gun approximately 152 mm (6 inches) from the surface.
2. Apply the heat using a circular motion for about 30 seconds.
3. Peel the emblem/nameplate from the panel using a flat-bladed plastic tool.
4. Remove all adhesive from the body panel and the back of the emblem/nameplate using 3M® P/N 07501 or equivalent.
5. Wash the affected panel with soap and water. Wipe the panel dry with a lint-free cloth.
6. Remove all traces of adhesive from the body panel and the back of the molding. Use 3M® General Purpose Adhesive Cleaner 08984 or an equivalent.
7. Wipe the panel with a clean lint-free cloth and a (50/50 mixture) by volume of isopropyl alcohol and water.

1. Secure the rear doors.
2. Use a length of masking tape or magnetic strip in order to mark the location.
3. Use the following dimensions in order to mark the proper position of the emblem/nameplate on the right rear door: 47.5 mm +/- 2 mm (1.9 in +/- 0.1 in) (D) from the vertical edge 200.5 mm +/- 2 mm (7.9 in +/- 0.1 in) (A) from the horizontal edge
4. Use the following dimensions in order to mark the proper position of the emblem/name plate on the left rear door: 200.5 mm +/- 2 mm (7.9 in +/- 0.1 in) (A) from the horizontal edge 47.5 mm +/- 2 mm (1.9 in +/- 0.1 in) (B) from the vertical edge
5. If the body is below 19°C (66°F) due to shop temperature or outside temperature, warm the body panel using the J 25070 while proceeding with the next step.
6. If needed, apply a double-coated acrylic foam tape such as 3M® Super Automotive Attachment Tape (2) or an equivalent to the emblem/nameplate: 3M® 06380 has a white backing 3M® 06377 has a black backing 3M® 06382 has a gray backing
7. Peel the backing from the adhesive tape.
8. Align the emblem/nameplate with the previous length of masking tape or magnetic strip.
9. Firmly press the emblem/nameplate into place for 30 seconds in order to ensure proper adhesion of the emblem/nameplate.
10. Remove the masking tape or magnetic strip from the right rear door.

1. Remove the park/turn signal lamp. Refer to «Park/Turn Signal Lamp Replacement (Base Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) or «Park/Turn Signal Lamp Replacement (Uplevel Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) .
2. Remove the bolts (2) that retain the radiator grille (1) to the radiator support.
3. Remove the retainers at the top of the radiator grille (1) from the radiator support.
4. Lift the radiator grille (1) in order to remove the locating pins on the bottom of the radiator grille (1) from the radiator support.
5. Remove the radiator grille (1) from the vehicle.

1. Install the radiator grille (1) to the vehicle.
2. Align the locating pins on the bottom of the radiator grille (1) with the pockets on the radiator support. Lower the radiator grille (1) into position.
3. Align the locating pin and the retainers at the top of the radiator grille (1) with the slots in the radiator support. Press the retainers into place.
4. Install the bolts (2) that retain the radiator grille (1) to the radiator support. Tighten: Tighten the bolts (2) that retain the radiator grille (1) to the radiator support to 1 N.m (9 lb in).
5. Install the park/turn signal lamp. Refer to «Park/Turn Signal Lamp Replacement (Base Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) or «Park/Turn Signal Lamp Replacement (Uplevel Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) .

1. Remove the park/turn signal lamp. Refer to «Park/Turn Signal Lamp Replacement (Base Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) or «Park/Turn Signal Lamp Replacement (Uplevel Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) .
2. Remove the bolts (2) that retain the radiator grille (1) to the radiator support.
3. Remove the retainers at the top of the radiator grille (1) from the radiator support.
4. Remove the radiator grille (1) from the vehicle.

1. Install the radiator grille (1) to the vehicle.
2. Align the locating pin and the retainers at the top of the radiator grille (1) with the slots in the radiator support. Press the retainers into place.
3. Install the bolts (2) that retain the radiator grille (1) to the radiator support. Tighten: Tighten the bolts (2) that retain the radiator grille (1) to the radiator support to 1 N.m (9 lb in).
4. Install the park/turn signal lamp. Refer to «Park/Turn Signal Lamp Replacement (Base Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) or «Park/Turn Signal Lamp Replacement (Uplevel Vehicles)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exterior-lights/#lighting-system) .

1. Remove the right side rear door trim panel. Refer to «Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 40 Door)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#interior-trim-and-paneling__rear-side-6040-door-trim-panel) or «Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 60 Door)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#interior-trim-and-paneling__rear-side-6040-door-trim-panel) .
2. Remove the lock rods from the lock.
3. Remove the nuts from the right side rear door outside door handle and license pocket assembly.
4. Remove the right side rear door outside door handle and license pocket assembly, which includes the anti-theft shield, from the right rear door.

1. Install the right side rear door outside door handle and license pocket assembly to the right rear door.
2. Install the anti-theft shield between the right side rear door outside door handle and license pocket and the right rear door.
3. Install the nuts that retain the right side rear door outside door handle and license pocket assembly. Tighten: Tighten the right side rear door outside door handle and license pocket assembly retaining nuts to 11 N.m (97 lb in).
4. Install the lock rods to the lock.
5. Install the right side rear door trim panel. Refer to «Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 40 Door)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#interior-trim-and-paneling__rear-side-6040-door-trim-panel) or «Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 60 Door)»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#interior-trim-and-paneling__rear-side-6040-door-trim-panel) .

Body Side Molding Replacement

Tools Required

1. J 41409 Body Molding Removal Tool
2. J 25070 Heat Gun
3. 3M 07502 3M Scotch Brite Adhesive and Stripe Removal Disk

1. Apply masking tape to the body side border of the molding in order to protect the body from scratches. The tape will also aid in aligning the molding during installation.
2. Use the J 41409 or a 0.8 mm (0.03 in) fishing line in order to cut through the adhesive material.

1. Use a general purpose adhesive remover or 3M 07502 3M P/N 7502, attached to a drill. You can also use a 5-8 cm (2-3 in) square rubber or felt block. Use the cleaners in order to remove all traces of adhesive from the body panel.
2. Clean the affected panel area with wax and grease remover, and wipe with isopropyl alcohol.
3. Use the J 25070 or a heat lamp in order to warm the body panel to 24-41°C (80-105°F).
4. Make a trial fitting of the piece to the vehicle, checking the alignment and all the gaps and the clearances. Do this before you remove the plastic backing.
5. Once you are satisfied with the trial fit, peel the backing from all of the tape. Set the top row of tape first, and work down the panel to the other rows of tape.
6. Hand roll the molding to the body in order to ensure proper adhesion. A shop towel rolled into a ball and held in the palm of your fist will aid in applying a consistent, evenly distributed pressure to the panel.

1. Grasp and gently pull the rear door opening frame garnish molding down in order to disengage the retaining clips.
2. Remove the rear door opening frame garnish molding from the vehicle.
3. Inspect the rear door opening frame garnish molding for broken or missing retaining clips. Replace the clips as needed.

1. Install the rear door opening frame garnish molding to the vehicle.
2. Press on the rear door opening frame garnish molding in order to engage the retaining clips.

1. Remove the push pin retainers (2) that secure the wheel opening molding (1) to the fender extension.
2. Remove the wheel opening molding (1) from the vehicle.

1. Install the wheel opening molding (1) to the fender extension.
2. Install the push pin retainers (2) that secure the wheel opening molding (1) to the fender extension.

1. Completely open the rear door.
2. Remove the bolts that retain the door extension to the door.
3. Partially close the rear door.
4. Grasp the extension.
5. Pull the extension in order to disengage the extension from the door.
6. Remove the rear door extension panel from the vehicle.

1. Install the rear door extension panel to the vehicle.
2. Align the extension panel to the door.
3. Press on the rear door extension panel in order to engage the panel with the rear door.
4. Completely open the rear door.
5. Install the bolts that retain the rear door extension panel to the door. Tighten: Tighten the bolts 2 N.m (18 lb in).

1. Remove the right side rear door outside handle and license pocket. Refer to «Rear Door Outside Handle and License Pocket Replacement»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#exterior-trim) .
2. Remove the rivets, retaining the rear license pocket filler, using an appropriate drill and drill bit.
3. Remove the rear license pocket filler from the license pocket.

1. Install the rear license pocket filler to the license pocket.
2. Install the rivets, to retain the rear license pocket filler, using a rivet gun.
3. Install the right side rear door outside handle and license pocket. Refer to «Rear Door Outside Handle and License Pocket Replacement»(/chevrolet/chevy-express-h1500/2003-2012/remont/exteriorinterior-trim/#exterior-trim) .

Adhesive Retained Molding and Emblem Description

Some trim items and name plates mount to the body with retainers and nuts. Most of these name plates are adhesive retained.

When you replace adhesive retained moldings, apply these moldings in an environment free of dust and dirt. The dirt and dust may come in contact with the adhesive backing and prevent proper adhesion.

See also:
• High Mount Stop Lamp Replacement
• Fastener Notice
• Rear Side 60/40 Door Trim Panel Replacement - Right Side (E24, 40 Door)
• Grille Replacement (Base)