Home ReviewsRefund
Home/Chevrolet/Captiva/Chevrolet Captiva I facelift (2011-2013)/Repair manual/Cooling System (Mechanical)/Engine Cooling System: Removal & Installation
Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Removal & Installation Chevrolet Captiva I facelift

Cooling System (Mechanical) 13 illustrations ~1706 words

Radiator Inlet Hose Replacement (2.4L)

Special Tools

BO-38185 Hose Clamp Pliers

For equivalent regional tools, Refer to Special Tools

Removal Procedure

  1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .
  2. Remove the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(ref-490232-S14324505382012072700000) .
  3. Disengage tension on the radiator inlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  4. Remove the radiator inlet hose (2) from the radiator.
  5. Disengage tension on the radiator inlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers.
  6. Remove the radiator inlet hose (2) from the engine.
  7. Remove the radiator inlet hose from the vehicle.

Installation Procedure

  1. Install radiator inlet hose to the vehicle.
  2. Install the radiator inlet hose (2) to the engine.
  3. Engage tension on the radiator inlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers.
  4. Install the radiator inlet hose (2) to the radiator.
  5. Engage tension on the radiator inlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  6. Install the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(ref-490232-S14324505382012072700000) .
  7. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .

Radiator Inlet Hose Replacement (3.0L)

Special Tools

BO-38185 Hose Clamp Pliers

For equivalent regional tools, Refer to Special Tools

  1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .
  2. Remove the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(ref-490236-S40140960612012072700000) .
  3. Disengage tension on the radiator inlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  4. Remove the radiator inlet hose (2) from the radiator.
  5. Disengage tension on the radiator inlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers.
  6. Remove the radiator inlet hose (2) from the engine.
  7. Remove the radiator inlet hose from the vehicle.
  1. Install radiator inlet hose to the vehicle.
  2. Install the radiator inlet hose (2) to the engine.
  3. Engage tension on the radiator inlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers.
  4. Install the radiator inlet hose (2) to the radiator.
  5. Engage tension on the radiator inlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  6. Install the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(ref-490236-S40140960612012072700000) .
  7. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .

Radiator Outlet Hose Replacement (2.4L)

Special Tools

BO-38185 Hose Clamp Pliers

For equivalent regional tools, refer to Special Tools .

  1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .
  2. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-490192-S40791490082012072700000) .
  3. Disengage tension on the radiator outlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  4. Remove the radiator outlet hose (2) from the radiator.
  5. Remove radiator outlet hose bracket retainer (1).
  6. Disengage tension on the radiator outlet hose clamp (2) at the thermostat housing using BO-38185 Hose Clamp Pliers.
  7. Remove the radiator outlet hose from the thermostat housing.
  8. Disengage tension on the radiator outlet hose clamp (3) at the engine oil cooler using BO-38185 Hose Clamp Pliers.
  9. Remove the radiator outlet hose from the engine oil cooler.
  10. Remove the radiator outlet hose from the vehicle.
  1. Install radiator outlet hose to the vehicle.
  2. Install the radiator outlet hose to the engine oil cooler.
  3. Engage tension on the radiator outlet hose clamp (3) at the engine oil cooler using BO-38185 Hose Clamp Pliers.
  4. Install the radiator outlet hose to the thermostat housing.
  5. Engage tension on the radiator outlet hose clamp (2) at the thermostat housing using BO-38185 Hose Clamp Pliers.
  6. Install radiator outlet hose bracket retainer (1).
  7. Install the radiator outlet hose (2) to the radiator.
  8. Engage tension on the radiator outlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  9. Lower the vehicle.
  10. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .

Radiator Outlet Hose Replacement (3.0L)

Special Tools

BO-38185 Hose Clamp Pliers

For equivalent regional tools, Refer to Special Tools

  1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .
  2. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-490192-S40791490082012072700000) .
  3. Disengage tension on the radiator outlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  4. Remove the radiator outlet hose (2) from the radiator.
  5. Disengage tension on the radiator outlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers.
  6. Remove the radiator outlet hose (2) from the engine.
  7. Remove the radiator outlet hose from the vehicle.
  1. Install radiator outlet hose to the vehicle.
  2. Install the radiator outlet hose (2) to the engine.
  3. Engage tension on the radiator outlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers.
  4. Install the radiator outlet hose (2) to the radiator.
  5. Engage tension on the radiator outlet hose clamp (1) at the radiator using BO-38185 Hose Clamp Pliers.
  6. Lower the vehicle.
  7. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .

Scheme 1

Scheme 1: Engine Coolant Fan Replacement
Scheme 1: Engine Coolant Fan Replacement
CalloutComponent Name
Preliminary Procedures Remove the cooling fan and shroud. Refer to Cooling Fan and Shroud Replacement .
1Cooling Fan Nut CAUTION: Refer to Fastener Caution . Tighten 8 N.m (71 lb in)
2Cooling Fan
CAUTION
Refer to Fastener Caution .

Engine Coolant Fan Replacement

Scheme 2

Scheme 2: Engine Coolant Fan Motor Replacement
Scheme 2: Engine Coolant Fan Motor Replacement
CalloutComponent Name
Preliminary Procedures Remove the cooling fan and shroud. Refer to Cooling Fan and Shroud Replacement . Remove the cooling fan blade. Refer to Engine Coolant Fan Replacement . Unclip the fan motors wiring harness from the fan shroud.
1Cooling Fan Motor Bolt (Qty: 3) CAUTION: Refer to Fastener Caution . Tighten 8 N.m (71 lb in)
2Cooling Fan Motor
CAUTION
Refer to Fastener Caution .

Engine Coolant Fan Motor Replacement

Scheme 3

Scheme 3: Cooling Fan and Shroud Replacement
Scheme 3: Cooling Fan and Shroud Replacement
CalloutComponent Name
Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Raise and suitably support the vehicle as necessary. Refer to Lifting and Jacking the Vehicle . Remove the radiator opening upper cover. Refer to Radiator Opening Upper Cover Replacement . Disconnect the electrical connector from the fan motor. Remove the front fascia. Refer to Front Bumper Fascia Replacement (Base) . Remove the front bumper impact bar. Refer to Front Bumper Impact Bar Replacement . Disconnect the transmission oil cooler lines from the radiator. Remove the radiator inlet and outlet hose. Refer to Radiator Inlet Hose Replacement (2.4L) , Radiator Inlet Hose Replacement (3.0L) , , and Radiator Outlet Hose Replacement (2.4L) , Radiator Outlet Hose Replacement (3.0L) . Remove the condenser radiator fan module (CRFM) mounting bracket bolts from the radiator support. Remove the CRFM mounting brackets from the radiator support. Lift the CRFM assembly from the lower mounts and carefully move the bottom of the assembly rearward while tilting the top forward.
1Fan Assembly Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Remove the fan assembly bolts from the radiator. Tighten 8 N.m (71 lb in)
2Fan and Shroud Assembly Procedure Remove the fan and shroud assembly.
CAUTION
Refer to Fastener Caution .

Cooling Fan and Shroud Replacement

Scheme 4

Scheme 4: Engine Coolant Fan Resistor Replacement (2.4L)
Scheme 4: Engine Coolant Fan Resistor Replacement (2.4L)
CalloutComponent Name
Preliminary Procedures Disconnect the engine coolant fan resistor electrical connector.
1Engine Coolant Fan Resistor Procedure Depress tab on the engine coolant fan shroud to release the engine coolant fan resister from the engine coolant fan shroud.

Engine Coolant Fan Resistor Replacement (2.4L)

Scheme 5

Scheme 5: Engine Coolant Thermostat Housing Replacement (2.4L)
Scheme 5: Engine Coolant Thermostat Housing Replacement (2.4L)
CalloutComponent Name
Preliminary Procedures Partially drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Raise the vehicle by its full height. Refer to Lifting and Jacking the Vehicle . Disconnect the engine coolant temperature sensor. Disconnect the radiator outlet hose, radiator inlet hose, engine coolant inlet hose, engine coolant outlet hose and the radiator surge tank outlet hose, from the thermostat housing.
1Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (88 lb in)
2Bolt Tighten 10 N.m (88 lb in)
3Engine Coolant Thermostat Housing Procedure Loosen the drain bolt at the bottom of the water pump and drain the coolant from the engine block.
CAUTION
Refer to Fastener Caution .

Engine Coolant Thermostat Housing Replacement (2.4L)

Scheme 6

Scheme 6: Engine Coolant Thermostat Housing Replacement (3.0L)
Scheme 6: Engine Coolant Thermostat Housing Replacement (3.0L)
CalloutComponent Name
Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the fuel pipe shield. Refer to Fuel Pipe Shield Replacement (LF1 or LFW) .
1Heater Outlet Hose
2Heater Inlet Hose
3Surge Tank Hose
4Radiator Outlet Hose
5Bolt (Qty: 3) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (88 lb in)
6Engine Cooling Thermostat Housing Procedure Clean the engine block and thermostat gasket surfaces. Replace the gasket and any worn hoses.
CAUTION
Refer to Fastener Caution .

Engine Coolant Thermostat Housing Replacement (3.0L)

Scheme 7

Scheme 7: Engine Coolant Thermostat Replacement (2.4L)
Scheme 7: Engine Coolant Thermostat Replacement (2.4L)
CalloutComponent Name
Preliminary Procedures Raise the vehicle by its full height. Refer to Lifting and Jacking the Vehicle . Draining the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Disconnect the engine coolant outlet hose and the radiator surge tank outlet hose, from the thermostat housing.
1Engine Coolant Thermostat Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (88 lb in)
2Engine Coolant Thermostat TIP: Loosen the drain bolt at the bottom of the water pump and drain the coolant from the engine block.
CAUTION
Refer to Fastener Caution .

Engine Coolant Thermostat Replacement (2.4L)

Scheme 8

Scheme 8: Engine Coolant Thermostat Replacement (3.0L)
Scheme 8: Engine Coolant Thermostat Replacement (3.0L)
CalloutComponent Name
Preliminary Procedure Remove the engine cooling thermostat housing. Refer to Engine Coolant Thermostat Housing Replacement (3.0L) .
1Thermostat Bolt (Qty: 3) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (88 lb in)
2Gasket NOTE: Replace the gasket with a NEW gasket.
3Engine Cooling Thermostat Procedure Clean the engine block and thermostat gasket surfaces. Replace gasket and any worn hoses.
CAUTION
Refer to Fastener Caution .
NOTE
Replace the gasket with a NEW gasket.

Engine Coolant Thermostat Replacement (3.0L)

Scheme 9

Scheme 9: Engine Coolant Air Bleed Pipe Replacement (3.0L)
Scheme 9: Engine Coolant Air Bleed Pipe Replacement (3.0L)
CalloutComponent Name
Preliminary Procedure Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the air cleaner. Refer to Air Cleaner Assembly Replacement .
1Engine Coolant Air Bleed Pipe Bolt CAUTION: Refer to Fastener Caution . Tighten 10Y (88 lb in)
2Retainer
3Engine Coolant Air Bleed Pipe
CAUTION
Refer to Fastener Caution .

Engine Coolant Air Bleed Pipe Replacement (3.0L)

Scheme 10

Scheme 10: Water Outlet Replacement (3.0L)
Scheme 10: Water Outlet Replacement (3.0L)
CalloutComponent Name
Preliminary Procedures Remove the radiator inlet hose. Refer to Radiator Inlet Hose Replacement (3.0L) . Remove the right engine mounting bracket. Refer to Engine Mount Bracket Replacement - Right Side .
1Water Outlet Housing Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Remove the water outlet housing bolts. Tighten 10 N.m (89 lb in)
2Water Outlet Housing
3Seal Procedure Remove the water outlet housing seal. Discard the seal. Install a new water outlet housing seal.
CAUTION
Refer to Fastener Caution .

Water Outlet Replacement (3.0L)

Water Pump Replacement (2.4L)

Special Tools

J 43651 Water Pump Holding Tool

  1. Remove the thermostat housing. Refer to «Engine Coolant Thermostat Housing Replacement (2.4L)»(ref-490247-S26386151472012072700000) .
  2. Remove the engine splash shield. Refer to «Engine Splash Shield Replacement»(ref-490209-S16076578972012072700000) .
  3. Remove the water pump access plate from the front cover.
  4. Drain the coolant from the water pump using the plug at the bottom of the pump.
  5. Install the J 43651 water pump holding tool (1) into position.
  6. Tighten the bolts on the water pump holding tool into the threads on the water pump sprocket.
  7. Install the access cover bolts that were removed earlier to secure the water pump holding tool to the front cover assembly.
  8. Remove the 3 inner water pump sprocket to water pump bolts.
  9. Remove the 2 water pump bolts (1).
  10. Remove the rear 2 water pump bolts (1).
  11. Remove the water pump.
  12. Remove and discard the water pump O-ring seal.
  1. Install a NEW water pump O-ring seal.
  2. Using the guide pin, align the pin with the water pump holding tool.
  3. Position the water pump against the engine block and hand tighten the water pump bolts.
  4. Install the inner water pump sprocket bolts. After 2 are snug, remove the guide pin and install the 3rd bolt. Tighten the water pump bolts to 25 (18 lb ft).
  5. Tighten the water pump sprocket bolts last to 10 (89 lb in).
  6. Remove the J 43651 water pump holding tool (1).
  7. Install the water pump access plate and bolts and tighten the bolts to 10 (89 lb in).
  8. Install the engine splash shield. Refer to «Engine Splash Shield Replacement»(ref-490209-S16076578972012072700000) .
  9. Install the thermostat housing. Refer to «Engine Coolant Thermostat Housing Replacement (2.4L)»(ref-490247-S26386151472012072700000) .

Water Pump Replacement (3.0L)

Special Tools

EN 46104 Water Pump Pulley Holder

For equivalent regional tools, refer to Special Tools .

  1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .
  2. Remove the generator drive belt. Refer to «Drive Belt Replacement»(ref-490236-S33907745722012072700000) .
  3. Use the EN 46104 water pump pulley holder (1) to retain the pulley.
  4. Remove the water pump pulley bolts and DISCARD the bolts.
  5. Remove the water pump pulley.
  6. Remove the water pump bolts and DISCARD the bolts.
  7. Remove the water pump.
  8. Remove and DISCARD the water pump seal.
  9. Carefully clean the water pump sealing surfaces.
  1. Install a NEW water pump seal.
  2. Install the water pump.
  3. Install the NEW water pump bolts and hand tighten the water pump bolts.
  4. Tighten the water pump bolts in sequence. On the initial pass, tighten the bolts in sequence to 10 (89 lb in). On the second pass, tighten the bolts in sequence to 10 (89 lb in). On the final pass, tighten the bolts in sequence shown an additional 45 degrees.
  5. Install the water pump pulley and the NEW water pump pulley bolts.
  6. Use the EN 46104 water pump pulley holder (1) to hold the pulley.
  7. Install the water pump pulley bolts and tighten to 12 (108 lb in).
  8. Install the generator drive belt. Refer to «Drive Belt Replacement»(ref-490236-S33907745722012072700000) .
  9. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-490247-S19252468302012072700000) , «Cooling System Draining and Filling (GE 47716)»(ref-490247-S22170078222012072700000) .

Scheme 11

Scheme 11: Radiator Drain Cock Replacement
Scheme 11: Radiator Drain Cock Replacement
CalloutComponent Name
Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) .
1Drain Cock Procedure: Remove the radiator drain cock from the radiator side tank with a firm tug. Install a new drain cock seal.

Radiator Drain Cock Replacement

Scheme 12

Scheme 12: Radiator Replacement
Scheme 12: Radiator Replacement
CalloutComponent Name
Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Raise and suitably support the vehicle as necessary. Refer to Lifting and Jacking the Vehicle . Remove the radiator inlet hose. Refer to Radiator Inlet Hose Replacement (2.4L) , Radiator Inlet Hose Replacement (3.0L) . Remove the radiator outlet hose. Refer to Radiator Outlet Hose Replacement (2.4L) , Radiator Outlet Hose Replacement (3.0L) . Reposition the fan shroud. Refer to Engine Coolant Fan Motor Replacement .
1Radiator Support Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 22 N.m (16 lb ft)
2Radiator Support Bracket (Qty: 2)
3Radiator
CAUTION
Refer to Fastener Caution .

Radiator Replacement

  1. Turn the ignition OFF.
  2. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-490192-S40791490082012072700000) .
  3. Remove the rear transmission mount. Refer to «Transmission Rear Mount Replacement»(ref-490218-S33307335042012072700000) .
  4. Disconnect the coolant heater cord from the coolant heater.
  5. Remove the coolant heater.
  1. Install the coolant heater.
  2. Connect the coolant heater cord to the coolant heater.
  3. Install the rear transmission Mount. Refer to «Transmission Rear Mount Replacement»(ref-490218-S33307335042012072700000) .
  4. Lower the vehicle.

Scheme 13

Scheme 13: Coolant Heater Replacement (2.4L)
Scheme 13: Coolant Heater Replacement (2.4L)
CalloutComponent Name
1Coolant Heater Bolt CAUTION: Refer to Fastener Caution . Tighten 10 N.m (88 lb in)
2Coolant Heater
CAUTION
Refer to Fastener Caution .

Coolant Heater Replacement (2.4L)

  1. Disconnect the coolant heater power supply cord from the coolant heater (2).
  2. Disconnect the coolant heater cord clip (1) from the engine.
  3. Disconnect the coolant heater cord from between the washer bottle and the coolant reservoir (1).
  4. Remove the coolant heater cord from the vehicle.
  1. Connect the coolant heater cord to the coolant heater (2).
  2. Secure the coolant heater cord clip (1) to the engine .
  3. Route the coolant heater cord along the battery (2).
  4. Secure the coiled power cord between the washer fluid bottle and the coolant reservoir (1).
  1. Disconnect the engine coolant heater cord (1).
  2. Remove the clips from the engine mount and surge tank.
  1. Install the clips from the engine mount and surge tank.
  2. Connect the engine coolant heater cord (1).

More articles — Engine Cooling System